Red Meat Waste Management
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Transcript of Red Meat Waste Management
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Arrival and stunning Bleeding area
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Cleaning area
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Final inspection
and weighing
Eviceration area
Removal of red organs
Removal of white organs
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hygienic by-product and waste handling systemsfor pig processing line
MariMatic www.marimatic.com
improved profitability
Our approach is to look at things from the customers’ point
of view. We are familiar with your field of activity and your
problems. We understand why problems arise, and we have
solutions applicable to your processes. Our aim is to reduce
your production costs and hence improve your profitability.
Possibilities for Taifun Vacuum Conveying Systems on Pig Processing Line
1. Central vacuum cleaning system
for cleaning floors and machinery
2. Collection of blood from the bleeding area
3. Disposal of hair and toenails from
the dehairing machine
4. Removal of waste from the bung dropping unit
5. Disposal of ear canal and eyes
6. Disposal of genitals
7. Collection of trimmings and blood from floor chutes
8. Trimmings from white organs removal
9. Trimmings from red organs removal
10. Conveyance of ears to further processing
or ear disposal
11. Removal of saw dust from floor chute
12. Conveyance of leaflard
13. Restfat removal unit linked to the
fat collection or waste disposal system
14. Spinal cord and brain removal unit
linked to the waste disposal system
15. Conveyance of diaphragm trimmings to be
processed for human consumption or pet food
16. Conveyance of condemned organs to waste
17. Conveyance of organs for pet food
18. Conveyance of white organs to the gut room
for further processing
19. Conveyance of rejected parts from carcasses
20. Trimmings from final inspection
21. Gut room – stomach contents
22. Gut room – condemned material to waste
23. Gut room – waste from gut cleaning machine
improved line efficiency
Using Taifun vacuum conveying technology, there is no more
need to move waste and by-products through the production
area in bins. There will be no load peaks, as the vacuum
system feeds materials in even batches, leaving the area
free of accumulating waste and by-products.
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taifun vacuum conveying systemsfor cattle processing line
“During 23 years of specialize in vacuum conveying
systems we have in our opinion, an impressive
reference list and have gained a lot of experience,
through out the world.”
Possibilities for Taifun Vacuum Conveying Systemson Cattle Processing Line
Suction point
Piping can be installed
horizontally or vertically,
under the floor level or
above the roof.
return on investment
Improved logistics and the reduction in bins and washing
equipment will lower your production costs.
The solids content of wastewater is decreased and, as
a result, the environmental load is reduced with significant
savings in effluent costs and water consumption.
excellent ergonomics and improved hygiene
Taifun vacuum conveying systems are both highly efficient
and hygienic, and offer the very best in terms of safety and
ergonomics. The disposal funnels can be located where the
work is carried out, reducing the need for operatives to lift or
stretch out for anything. Hygiene is improved, as the waste
is removed from working area immediately it is generated
– automatically and instantly.
1. Central vacuum cleaning system
for cleaning floors and machinery
2. Collecting drip blood from the bleeding area
3. Head masks (high risk)
4. Blood and trimmings from transfer area
5. Genitals and tail end
6. Skin (separate system)
7. Blood from head removal (high risk)
8. Saw dust (high risk)
9. Spinal cord removal (high risk)
10. Trimmings from organ removal
11. Carcass fat
12. Restfat removal
13. Pluck fat from pluck sorting room
14. Gut fat from gut room
15. Trimmings and neck cleaning
16. Carcass trimming
17. Small trimmings from carcass inspection
18. Organ inspection to high risk offal
19. Organs for pet food from organ inspection
20. Intestines to high risk offal
MariMatic www.marimatic.com
ejectors
The ejector is compressed air driven, has no moving parts, is
completely made of stainless steel, can withstand water, moister
and even solids, is easily cleanable and requires minimum
maintenance. The energy usage of ejector driven systems is
related to the amount of product and transport distance.
technical possibilities with vacuum conveying, central cleaning, fat, rest fat and spinal cord systems
spinal cord and rest fat systems
Spinal cord and rest fat systems can be provided as separate
units or they can be integrated into the vacuum conveying
system. These systems are equipped as standard with ejectors
– this to avoid filters, water usage and maintenance.
washing – rinsing system
An integrated self-cleaning automatic washing system further
enhances operations and hygiene, and simplifies maintenance.
The automatic washing system will be switch on after
production. Warm water is fed into each suction point and funnel
and then sucked through the pipeline to the separator. Additional
detergent can be added either automatically or manually. Also
the separator is rinsed with a rotary washing nozzle. Washing
balls can be sucked through the pipes for mechanical cleaning.
For even higher demands of hygiene we have developed
a High Hygienic CIP cleaning system.
Taifun Spinal Cord unit integrated
with a vacuum conveying system.
taifun family of products
• Vacuum conveying systems
for waste and by-products
• Food waste vacuum conveying systems
• Spinal cord and rest fat removal systems
• Fat conveying systems
• Central cleaning systems
• High hygienic product vacuum
conveying systems
• Fat removal systems
• Mobile vacuum systems
High hygienic
food materials
Pet food
Blood collecting
By-products/Waste
High risk material
MariMatic www.marimatic.com
MariMatic Oy designs, manufactures and
markets Taifun vacuum conveying and
vacuum cleaning systems for industrial
use, responding to requirements of the
food industry and professional kitchens
for handling and conveying different types
of materials, ranging from waste and by-
products to final products.
MariMatic Oy
P.O.Box 510 Pohjantähdentie 17
FI-01451 Vantaa, Finland
Phone +358 207 508 510
Fax +358 207 508 511
MariMatic Oy
Oude Vaart 4
7694 TB Kloosterhaar
The Netherlands
Phone +31 655 326 553
MariMatic www.marimatic.com
Copyright © MariMatic Oy, Finland, whose property this
documentation remains. No part thereof may be disclosed,
copied, duplicated or in any other way made use of, except
with the approval of Marimatic Oy, Finland.
The data published correspond, under reservation of all
our rights, to the most recent information at the moment of
publication and are subject to future modification. MariMatic
recerves the right to modify the construction and the execution
of its products at any time. No rights can be derived from this
publication.
Taifun is a registered trademark of MariMatic Oy.
profitable co-operation for a cleaner environmentSuccess requires new approaches. Co-operation with MariMatic,
a vacuum technology professional, offers you many advantages.
MariMatic Oy has specialized in Taifun vacuum conveying
technology since 1983, providing waste & by-product handling
and conveying solutions for a wide range of businesses globally.
Over 500 Vacuum Conveying Systems have been supplied for fish
processing plants, abattoirs, poultry processing plants, vegetable
processing plants, professional kitchens and other industries.