Recirculation: A new concept to drive innovation in green product design

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Green and Sustainable Chemistry Conference Berlin 6 th April 2016 Recirculation: a new concept to drive innovation in green product design James Sherwood [email protected] Lorenzo Herrero-Davila, Thomas Farmer & James Clark

Transcript of Recirculation: A new concept to drive innovation in green product design

Page 1: Recirculation: A new concept to drive innovation in green product design

Green and Sustainable Chemistry ConferenceBerlin 6th April 2016

Recirculation: a new concept to drive

innovation in green product design

James [email protected]

Lorenzo Herrero-Davila, Thomas Farmer & James Clark

Page 2: Recirculation: A new concept to drive innovation in green product design

Open-bio is developing test methods and recommendations for European standards describing bio-based content, biodegradation, recycling strategies, as well as labelling and procurement tools, and evaluating social acceptance. www.biobasedeconomy.eu/research/open-bio

• Our goal is to assist the growth of the European bio-based product market.

• Started in November 2014 as a 3 year FP7 project.

Page 3: Recirculation: A new concept to drive innovation in green product design

www.greenchemistry.net

EN 16575:2014 Bio-Based Products Vocabulary

Biomass:Material of biological origin excluding material embedded in geological formations or fossilized

Renewable material:Composed of biomass and can be continually replenished

Resource

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Bio-based product:Product wholly or partly derived from biomass

EN 16575:2014 Bio-Based Products Vocabulary

Bio-based content:Fraction of a product that is derived from biomass (carbon or total mass basis)

Products

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Waste

‘Renewable’ materials and bio-based products(as defined in EN 16575:2014) are not necessarily renewed

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Recirculated:Returned to use within a certain timeframe by an anthropogenic process and/or a natural process.

Open-Bio D3.4 Definitions for renewable elements and renewable molecules

Cycles

Renewable:Comes from renewable resources and is returned to use within a certain timeframe by a natural process.

Returned to use within a certain timeframe by an anthropogenic process.

Recyclable:

Reusable:Returned to use within a certain timeframe without modification to the parent article or loss of performance.

Report available online at http://www.biobasedeconomy.eu/research/open-bio/publications

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Bio-based Recirculated SustainableComplex with many relevant

criteria

Hugely challenging to

implement

Describes biomass

utilisation

Environmental impact is not considered

Incorporates full life cycle coverage

Easily validated and understood

Increasing complexity

How does ‘recirculation’ fit within bio-basedproduct standardisation?

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Fossil reserves

Not recirculated

Bio-based carbon

Fossil carbonC

CSustainability criteria (FprEN 16751)

Bio-based content(CEN/TS 16640)

Biomass sustainability(e.g. PEFC ST 1003) &waste feedstocks(e.g. ISCC PLUS 260-05)

End-of-life options:•Mechanical recycling•Chemical recycling•Biodegradation

Vertical standards (e.g. CEN/TS 16766)and ecolabels

C

C

renew looprecycle loop

reuse loop

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Design principles of the following categories have been adapted from 30+ standards:

General manufacturing and feedstock considerationsDesign and development:Incorporating environmental aspects into product designComponentsRaw material selection and bio-based content:Feedstock choice and declarationBio-based contentFeedstock sustainabilityConsiderations for the manufacturing processes:ProcessesWastePackaging

Product use phase and communication requirementsUse:

EcodesignFit for purposeReuse:Optimal lifespan (including repair)DisassemblyRemanufactureReconditioning

End-of-life requirementsMechanical (physical) recycling criteria

Feedstock (chemical) recycling criteriaOrganic (biological) recyclingEnergy recovery by incineration

Reporting of recirculation characteristicsClaims

Self-assessmentCommunication

EN 13427EN 13428EN 13429EN 13430EN 13431EN 13432EN 13437ISO 14001EN ISO 14006ISO 14020ISO 14021ISO/TR 14062EN ISO 14855-1EN 14995EN 15343EN 15347CEN/TS 16398ISO 16620-2CEN/TS 16640FprEN 16751EN 16760

CEN/TS 16766EN 16785-1prEN 16785-2EN 16807EN 16848prEN 16935FprCEN/TR 16957NTA 8080-1NTA 8080-2BS 8887-1BS 8887-2BS 8887-220BS 8887-240BS 8903

Design of the product shall allow for easy disassembly in accordance with relevant recirculation principles.Avoid any combination of materials that will hinder mechanical recycling (e.g. metal inserts in plastic parts, adhesion of parts with different end-of-life pathways).Specific compostability standards shall be used for relevant product types where available (e.g. EN 13432 for packaging and EN 14995 for plastics).

Use of renewable materials shall be maximised, especially ubiquitous and abundant materials, locally sourced if possible.

Open-Bio D3.5 Recirculation test method

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Product design is crucial: Switchable adhesives for carpet tiles: a major breakthrough in sustainable flooring, Green Chem., 2010, 12, 798.

Carpet tiles are designed to be replaced on an individual basis.

A renewable adhesive (esterified starch) allows the carpet tile to be separated with an alkali wash.The adhesive is naturally flame retardant.

Adhesive prevents separation, meaning 65 million kg of carpet tile waste in Europe each year.

Carpet

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BiodegradationChemical recycling

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PLA is biodegradable,but also easy to chemically deconstruct.

Chemical recycling can complement organic and physical recycling.

PLA

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The circular economy will prompt chemical designers to value materials not transient products

Recirculation principles could be effective in maximising resource efficiency and longevity

CONCLUSION

I would like to thank the Open-Bio consortium for their input and hard work on the [email protected]