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  • Reciprocating Compressors for industrial refrigeration Accessories

    Parts List (PL) pador9121

    - 1-Reciprocating Compressors for industrial refrigeration / AccessoriesPL2012/v009

  • Copyright

    All Rights reserved. No part of this publication may be copied or published by means of printing, photocopying, microfilm or otherwise without prior written consent of Grasso. This restriction also applies to the corresponding drawings and diagrams.

    Legal Notice

    This publication has been written in good faith. However, Grasso cannot be held responsible, neither for any errors occurring in this publication nor for their consequences.

    This manual must be carefully read and understood prior to installing and servicing the compressor (package)

    General Safety

    All service operations described in this servicemanual are only to be carried out by well-trained/qualified personnel and even then only after this service manual has been read carefully and is fully understood.

    Personal safety

    Observe all (inter)national and/or local safety standards, measures and regulations during reinstalling, repairing and connecting the compressor (package).

    Mechanical safety

    If the compressor does not have to be removed from its base, it is advisable to put warning labels on vital parts of the compressor saying that the plant is out-of-operation and must not be started up. If the compressor has to be opened for service,the refrigerant has to be pumped down and the electric supply has to be cut off. After having run the initial 100 operating hours,it is essential (in both new and modified plants) to replace the red running-in discharge oil filter element with the permanent grey filter element. Also replace the running-in suction gas filter element. Check the direction of rotation is correct before re-starting the compressor.

    - 2- Reciprocating Compressors for industrial refrigeration / Accessories PL2012/v009

  • Table of Contents

    Section Title Page

    1 PARTS ACCESSORIES 9

    2 HISTORY PARTS 43

    - 3-Reciprocating Compressors for industrial refrigeration / AccessoriesPL2012/v009

  • - 4- Reciprocating Compressors for industrial refrigeration / Accessories PL2012/v009

  • Preface documentations

    Typographic signs:

    Indicates a WARNING. READ IT CAREFULLY!

    Indicates an IMPORTANT note or procedure to which you should pay special attention.

    Indicates a HINT.

    General

    1 All documentation can be downloaded via grasso-global.com.

    2 Grasso’s technical manuals includes “generic paragraphs”; this means that it can occur that not all data as described is relevant for the current compressor series as mentioned in this manual. (For instance, not all compressor series are suitable for all mentioned refrigerants or not all compressor series includes two-stage compressors)

    1) Product Information (PI)

    Contents

    All product information (engineering data) for this series compressor and the corresponding accessories. It is meant to be a guide to the selection of these components.

    User group

    Project engineers, application engineers, sales managers, product managers for both sales representatives, contractors and end-users.

    2) Installation and maintenance manual (IMM) (Supplied together with the compressor)

    Contents

    This manual will provide information on how to transport, install, start-up and maintain the compressor (package). It also contains a number of "Product Information Sheets" and the current "Parts List"

    User group

    To be used in the field by qualified personnel for both sales representatives, contractors and end-users.

    3) Service Instruction Manual (SIM)

    Contents

    Description of (re)assembling, inspection, repair and part or total overhaul of the bare shaft compressor. This manual should be used together with the 'Installation and Maintenance Manual'.

    User group

    To be used in the field by qualified personnel of contractors.

    4) Parts list (PL-xxx) *)

    *) per compressor series (xxx)

    Contents

    All current parts of the compressor together with the design changes (if applicable) to previous supplied components ("History").

    User group

    Service and parts departments for both sales representatives, contractors and end-users.

    5) Parts list (PL-Acc)

    Contents

    All current parts of the accessories together with the design changes (if applicable) to previous supplied components ("History").

    User group

    Service and parts departments for both sales representatives, contractors and end-users.

    6) Service & Maintenance Schedules

    Contents

    Service and maintenance schedules up to the date of required overhaul of the bare compressor.

    User group

    Service and parts departments and in the field by qualified personnel for both sales representatives, contractors and end-users.

    7) Instructions for accessories

    (Supplied together with the compressor)

    Contents

    All the relevant mounting and installation instructions and spare parts information for those accessories supplied with the compressor.

    User group

    To be used in the field by qualified personnel for both sales representatives, contractors and end-users.

    8) Directives

    Equipment supplied according to Pressure Equipment Directive (PED 97/23/EG) regulations and Machine Directive (MD 2006/42/EG) regulations.

    The applied standards are: NEN-EN-IEC 60204, NEN-EN-ISO 12100, NEN-EN-ISO 13857, NEN-EN 378

    - 5-Reciprocating Compressors for industrial refrigeration / AccessoriesPL2012/v009

  • - 6- Reciprocating Compressors for industrial refrigeration / Accessories PL2012/v009

  • IMPORTANT

    This manual Parts list for accessories, has to be used togheter with the Product Information of the product series to make a proper item selections.

    - 7-Reciprocating Compressors for industrial refrigeration / AccessoriesPL2012/v009

  • - 8- Reciprocating Compressors for industrial refrigeration / Accessories PL2012/v009

  • 1. PARTS ACCESSORIES

    1. PARTS ACCESSORIES

    Table of Contents

    Parts List Page Figure

    (CRANKCASE) HEATER KH1/KH6 10 ACC-001

    ELECTRIC CAPACITY CONTROL 12 ACC-002 (From

    03091531)

    PRESSURE GAUGES AND SENSORS (from serial no. 03091531) 14 ACC-003

    STANDARD SAFETY SWITCH PANEL 16 ACC-004

    GRASSO 6; GAUGES AND SAFETY SWITCH CABINET 18 ACC-005

    P/T SENSORS, MONITRON, GSC 20 ACC-006

    THERMO-MASTER 22 ACC-007

    OIL SEP, FLOAT SWITCH, OIL RET. PROTECTION 24 ACC-009

    V-BELTS 26 ACC-012

    SAFETY SWITCHES GRASSO 5HP 28 ACC-013

    OIL LEVEL FLOAT SWITCH KH2 30 ACC-014

    SPECIAL TOOL SETS 32 ACC-049

    SPARE PARTS FOR COUPLINGS 34 ACC-100

    HAND OPERATED OIL PUMP AND MISC. 36 ACC-150

    GRASSO AIRPURGER 40 ACC-PURGER-01

    - 9-Reciprocating Compressors for industrial refrigeration / AccessoriesPL2012/v009

  • 1. PARTS ACCESSORIES

    Item Description Dims. Ref. No. Qty Remarks

    Fig. ACC-001 (CRANKCASE) HEATER KH1/KH6

    1 CRANKCASE HEATER CONNECTION KH1/KH6 * Refer to Parts List Accessories and Product Information

    1.1 CRANKCASE HEATER 110V - 200W 1372201 1

    1.2 CRANKCASE HEATER 240V - 200W 1372203 1

    1.3 CRANKCASE HEATER 380V - 200W 1372205 1

    1.4 CRANKCASE HEATER 110V - 325W 1372301 1

    1.5 CRANKCASE HEATER 240V - 325W 1372303 1

    1.6 CRANKCASE HEATER 380V - 325W 1372305 1

    1.7 CRANKCASE HEATER TEMP CONTROLLED 110V - 400W 1372401 1

    1.8 CRANKCASE HEATER TEMP CONTROLLED 240V - 400W 1372403 1

    1.9 CRANKCASE HEATER TEMP CONTROLLED 380V - 400W 1372405 1

    1.10 CRANKCASE HEATER 110V - 525W 1372501 1

    1.11 CRANKCASE HEATER 240V - 525W 1372503 1

    1.12 CRANKCASE HEATER 380V - 525W 1372505 1

    2 ALU SEALING RING 21x27x2 0914023 1

    3.1 HEATING ELEMENT FOR MARINE OIL VESSEL D=114.3;

    230V/200W 1372720 1 Grasso 10

    3.2 HEATING ELEMENT FOR MARINE OIL VESSEL D=168.3;

    230V/300W 1372730 1 Grasso 12, Grasso 12E

    4 ALTERNATIVE CRANKCASE HEATER 230V/600W * 1 Consult Grasso

    MI.1 MOUNTING OIL RES. MARINE 0087645 GRASSO 10

    MI.2 MOUNTING INSTRUCTION ALT. CRANKCASE HEATER 0087156 Grasso 12, Grasso 12E

    - 10- Reciprocating Compressors for industrial refrigeration / Accessories PL2012/v009

  • 1. PARTS ACCESSORIES

    Fig. 1-1 ACC-001

    - 11-Reciprocating Compressors for industrial refrigeration / AccessoriesPL2012/v009

  • 1. PARTS ACCESSORIES

    Item Description Dims. Ref. No. Qty Remarks

    Fig. ACC-002 (From 03091531) ELECTRIC CAPACITY CONTROL

    1.A VALVE BLOCK EVRB 20 0682720 -

    1.B VALVE BLOCK EVRB 30 0682730 -

    1.C VALVE BLOCK EVRB 40 0682740 -

    1.D VALVE BLOCK EVRB 50 0682750 -

    1.E VALVE BLOCK EVRB 60 0682760 -

    2.1.A VALVE COIL 24V - 50Hz 1316027 -

    2.1.B VALVE COIL 110V - 50 Hz 1316112 -

    2.1.C VALVE COIL 24V - DC 1316127 -

    2.1.D VALVE COIL 230V - 50/60Hz 1316230 -

    2.2.A CONNECTOR 24/48 V DC, DIN incl. LED 1316615 -

    2.2.B CONNECTOR 110V AC/DC, DIN incl. LED 1316612 Incl. LED

    2.2.C CONNECTOR 24/48 V DC, DIN incl. LED 1316614 -

    2.2.D CONNECTOR 220/240 V

    AC/DC, DIN incl. LED

    1316611 -

    3 CLAMPING SLEEVE P8L 0334508 1