Rebar work at site

Indian ScenarioIndian Scenario

Prepared by

Service Masters

Site based Small Rebar Unit

- Site base unit set up with poor efficiency

- Requires huge amount of manual work

and lot of labour

Poor Inventory Control at site

- No control over the

inventory of row and

processed rebar

- Poor control leading

to lot of wastage

Poor Quality of Rebaring

- Poor quality of rebar generated and

with lot of manual work the final

product is of inferior quality

Huge Wastage and No Control

- With all manual work and

poor inventory control the

extend of actual wastage is

much higher than we

count

• It requires a team of 15-20 people to produce

2-3 tons rebar per day

• Minimum wastage is 5%

• Output per person=3000/20=150kg

Traditional working of Rebar

• Output per person=3000/20=150kg

These numbers are as we gathered from the working professional/ project

executioner in India.

Systematic Approach – Rebar Plant

• Centralized plant for Rebar processing catering to several

projects.

• As alternative, this plant can be site base also depending upon

the production requirement and project size.

• With plant set up, inventory control is very simple for row as • With plant set up, inventory control is very simple for row as

well processed rebars.

• With implementation of automation, achieve desired good

quality and would require very less amount of labour.

Systematic Approach – Rebar Plant

- Rebar plant with some

machinery and patented

MEP technology

Rebar Plant – Higher Quality

- Achieve Better Inventory

control, better working

and superior quality out

put with efficiency.

• For 1000 tons of rebar in a month, cost of rebar would be 450,00,000

Rs. + 5% wastage Rs. 22,50,000.

• Bigger size plant to cater large requirement of 15,000 to 25,000 tons of

rebar would require investment of INR 4-5 Cr.

• Smaller independent units can also be deployed for different

Rebar Plant – Fact Figures

• Smaller independent units can also be deployed for different

requirement, for instance stirrups, bend bar etc. This smaller units

would require INR 50-60 Lac.

• MEP machines can produce 4-5 tons of stirrups per day with two

workers.

• Work force requirement of 15 persons for plant of 1000 tons capacity.

• Output per person : 100,000/15 =6667 kg /person.

• Virtually Zero Wastage and 85% reduction in labour requirement.

• So plant cost can be recovered in 2-3 years.

Thank you!

For more information please feel free to contact us

Mr. Chander Dutta

chander.dutta@gmail.com

Mr. Prakash Shah

prakash.shah@servicemasters.in

Mr. Sandeep Sharma

sandeep@servicemasters.in

Service Masters

F-26, 1st Floor, Bali Nagar, New Delhi – 110 015

Ph: 25979313-14

Fax: 25979315

Email : servicemasters.fm@gmail.com

Web : www.servicemasters.in