Rear Prop Shaft Gear Case
16
© 2018 SuperATV.com ® . All Rights Reserved. IN-PROP 2/26/2018 SuperATV Prop Shaft Notes INSTALLATION INSTRUCTIONS Thank You For Choosing 2753 Michigan Road • Madison, Indiana 47250 • 855-743-3427 Read instructions and view illustrations before beginning. Need help with your installation? www.superatv.com 8:00am - 9:00pm EST M-Th 8:00am - 7:00pm EST Friday 9:00am - 2:00pm EST Saturday [email protected] 1-855-743-3427 Liability Statement SuperATV’s ® products are designed to best fit user’s ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory or aftermarket parts will void any warranty provided by SuperATV ® and is not recommended. SuperATV’s ® products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV ® to verify that they will work together. Although SuperATV ® has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV ® urges operators and occupants to wear a helmet and appropriate riding gear at all times. By purchasing and installing SuperATV ® products, user agrees that should damages occur, SuperATV ® will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV ® , nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV ® . The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim. SuperATV ® will warranty only parts provided by SuperATV ® . Any damage or problems with OEM housings, bearings, seals, or other manufacturers’ products will not be covered by SuperATV ® . SuperATV ® parts and products are not warrantied if item was not installed properly, misused, or modified. Installing, adding, modifying, or fabricating any factory or aftermarket product to your ATV/UTV may violate certain local, state, and federal laws. Be advised that laws vary depending on town, city, county, state, etc. Use of certain products on public streets, roads, or highways may be in violation law. The Buyer is solely and exclusively legally and personally responsible for any violation of the law by the installation or use of the product. You must abide by all local, state, and federal laws, including but not limited to vehicle safety, traffic laws, and ordinances. It is your responsibility to know the laws and how they apply to you. The Buyer is responsible to fully understand the capability and limitations of his/her vehicle according to manufacturer specifications, warnings and instructions and agrees to hold SuperATV ® harmless from any damage resulting from failure to adhere to such specifications, warnings and/ or instructions. The Buyer is also responsible to obey all applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV ® harmless from any violation thereof. (driver) Rear Prop Shaft Gear Case - Measure distance between stock Prop Shaft and Gear Case. - Set new Prop Shaft distance to stock measurement. - If stock Prop Shaft is not present, set distance between 5/8” and 3/4”. Snap Ring must be in place before installing Prop Shaft
Transcript of Rear Prop Shaft Gear Case
© 2018 SuperATV.com®. All Rights Reserved. IN-PROP 2/26/2018
SuperATV Prop Shaft NotesINSTALLATION INSTRUCTIONS
Thank You For Choosing
2753 Michigan Road • Madison, Indiana 47250 • 855-743-3427
Read instructions and view illustrations before beginning.Need help with your installation?
www.superatv.com
8:00am - 9:00pm EST M-Th8:00am - 7:00pm EST Friday9:00am - 2:00pm EST Saturday
1-855-743-3427
Liability StatementSuperATV’s® products are designed to best fit user’s ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory or aftermarket parts will void any warranty provided by SuperATV® and is not recommended. SuperATV’s® products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV® to verify that they will work together.Although SuperATV® has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV® urges operators and occupants to wear a helmet and appropriate riding gear at all times.By purchasing and installing SuperATV® products, user agrees that should damages occur, SuperATV® will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV®, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV®. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim.SuperATV® will warranty only parts provided by SuperATV®. Any damage or problems with OEM housings, bearings, seals, or other manufacturers’ products will not be covered by SuperATV®. SuperATV® parts and products are not warrantied if item was not installed properly, misused, or modified.Installing, adding, modifying, or fabricating any factory or aftermarket product to your ATV/UTV may violate certain local, state, and federal laws. Be advised that laws vary depending on town, city, county, state, etc. Use of certain products on public streets, roads, or highways may be in violation law. The Buyer is solely and exclusively legally and personally responsible for any violation of the law by the installation or use of the product. You must abide by all local, state, and federal laws, including but not limited to vehicle safety, traffic laws, and ordinances. It is your responsibility to know the laws and how they apply to you. The Buyer is responsible to fully understand the capability and limitations of his/her vehicle according to manufacturer specifications, warnings and instructions and agrees to hold SuperATV® harmless from any damage resulting from failure to adhere to such specifications, warnings and/ or instructions. The Buyer is also responsible to obey all applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV® harmless from any violation thereof.
(driver)
Rear Prop Shaft Gear Case
- Measure distance between stock Prop Shaft and Gear Case.- Set new Prop Shaft distance to stock measurement.- If stock Prop Shaft is not present, set distance between 5/8” and 3/4”.
Snap Ring must be in place before installing Prop Shaft
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© 2017 SuperATV.com®. All Rights Reserved. Rev IN-BEA01-001 1/15/2019
INSTALLATION INSTRUCTIONS
Read instructions and view pictures before beginning.Need help with your installation?
www.superatv.com
8:00am - 9:00pm EST M-Th8:00am - 7:00pm EST Friday9:00am - 2:00pm EST Saturday
1-855-743-3427
2753 Michigan Road • Madison, Indiana 47250 • 855-743-3427
Thank You For Choosing
Carrier Bearing
(installation performed on Polaris RZR XP® Turbo)
Liability StatementSuperATV’s® products are designed to best fit user’s ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory or aftermarket parts will void any warranty provided by SuperATV® and is not recommended. SuperATV’s® products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV® to verify that they will work together.Although SuperATV® has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV® urges operators and occupants to wear a helmet and appropriate riding gear at all times.By purchasing and installing SuperATV® products, user agrees that should damages occur, SuperATV® will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV®, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV®. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim.SuperATV® will warranty only parts provided by SuperATV®. Any damage or problems with OEM housings, bearings, seals, or other manufacturers’ products will not be covered by SuperATV®. SuperATV® parts and products are not warrantied if item was not installed properly, misused, or modified.Installing, adding, modifying, or fabricating any factory or aftermarket product to your ATV/UTV may violate certain local, state, and federal laws. Be advised that laws vary depending on town, city, county, state, etc. Use of certain products on public streets, roads, or highways may be in violation law. The Buyer is solely and exclusively legally and personally responsible for any violation of the law by the installation or use of the product. You must abide by all local, state, and federal laws, including but not limited to vehicle safety, traffic laws, and ordinances. It is your responsibility to know the laws and how they apply to you. The Buyer is responsible to fully understand the capability and limitations of his/her vehicle according to manufacturer specifications, warnings and instructions and agrees to hold SuperATV® harmless from any damage resulting from failure to adhere to such specifications, warnings and/ or instructions. The Buyer is also responsible to obey all applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV® harmless from any violation thereof.
Retainer
2IN-BEA01-001
Access Panel
Battery
Gas Tank
Lower Closeoff Panel
- Remove components listed and shown.Following components already removed and not shown:- Seats- Shifter Knob and Boot- Seat Belt Boots- Console
- Carrier Bearing on Turbo Models must be accessed through top of machine; see pages 2 - 5.- Carrier Bearing on General and non-Turbo models can be accessed from under machine; see page 7.
Keep all components removed from machine.
3IN-BEA01-001
(Driver Side)
(Passenger Side) remove Pin from Yoke on Front Prop
unbolt Rear Prop from Gear Case
4IN-BEA01-001
(Driver Side)
remove Inner Support Tank Bracket
(Driver Side)
remove Rear Prop from Front Prop
(Passenger Side)
5IN-BEA01-001
unbolt Carrier Bearing
(Driver Side)
remove Rear Prop from machine
remove
remove
remove
remove
SuperATV recommends using a gear puller
6IN-BEA01-001
If installing onto a SuperATV Prop Shaft with a Snap Ring, do not install Retainer.
Snap Ring
7IN-BEA01-001
Non-Turbo Models: (performed with vehicle flipped on its side)- Remove Skid Plate.- Remove Pin from Yoke on Front Prop.- Unbolt Carrier Bearing from machine.- Separate Front Prop from Differential and Rear Prop; remove from machine.- Separate Rear Prop Shaft from Gear Box.; remove from machine.
remove
SuperATV recommends using a gear puller
(Passenger Side)remove
remove
remove
(Driver Side)
Carrier Bearing Rear Prop
Front Prop
(Passenger Side)
8IN-BEA01-001
Turbo Models:
Grease Ring
REAR of machine
(Driver Side)
Top
Bottom
- Completely clean off all oil, grease, or dirt on Shaft in highlighted area.- Completely clean oil from seating area of Carrier Bearing.- Apply supplied green retaining compound to Shaft.- Install new Bearing.- Install Retainer. Chamfer on Retainer will install towards Carrier Bearing. Retainer must be in contact
with Carrier Bearing; use supplied blue Loc-Tite on Retainer hardware.- Must cure 24 hours before next step.
Carrier Bearing
Retainer
Chamfer on Retainer will install towards Carrier Bearing.
- Grease Ring to always face center of Bearing Carrier.- Grease Ring to be in-line with Top and Bottom pieces.
Part No. BEA01-005long “ear” to face passenger side
9IN-BEA01-001
Non-Turbo Models:
FRONT of machine
(Driver Side)
Top
Bottom
Carrier Bearing
Retainer
Chamfer on Retainer will install towards Carrier Bearing.
- Completely clean off all oil, grease, or dirt on Shaft in highlighted area.- Completely clean oil from seating area of Carrier Bearing.- Apply supplied green retaining compound to Shaft.- Install new Bearing.- Install Retainer. Chamfer on Retainer will install towards Carrier Bearing. Retainer must be in contact
with Carrier Bearing; use supplied blue Loc-Tite on Retainer hardware.- Must cure 24 hours before next step.
Grease Ring
- Grease Ring to always face center of Bearing Carrier.- Grease Ring to be in-line with Top and Bottom pieces.
10IN-BEA01-001
install Bottom with stock hardware(hand tighten)
(Driver Side)
(Driver Side)
place Front Prop into Bottom
See last page for correct alignment illustrations.
After Prop is aligned, torque bolts to 45 ft/lbs
11IN-BEA01-001
(Driver Side)install Top to Bottom
(torque bolts to 20 ft/lbs)
- Reinstall all components removed from machine.- Use supplied blue Loc-Tite on bolts.
Pump 4 to 5 shots of grease after installing.
12IN-BEA01-001
- Depending on model, Bottom may need to be moved forward or rearward.
- Dimension “A” must always be equal regardless of where Bottom is positioned.
A
A
Bottom
Bottom positioned forward
A
A
Bottom positioned rearward
A
A
13IN-BEA01-001
REAR of machine
(Driver Side)
Top
Bottom
2018 Turbo S Model:
- Components must be installed as shown.
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