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Presenter; Azmi Musa SIRIM QAS INTERNATIONAL SDN. BHD. READY-MIXED CONCRETE CERTIFICATION & TESTING

Transcript of READY-MIXED CONCRETE CERTIFICATION & TESTING › wp-content › uploads › ...• Established in...

  • Presenter;

    Azmi Musa

    SIRIM QAS INTERNATIONAL SDN. BHD.

    READY-MIXED CONCRETE

    CERTIFICATION & TESTING

  • PRESENTATION CONTENT

    • About SIRIM QAS INTERNATIONAL

    • Ready-Mixed Concrete

    • Standards for Ready-Mixed Concrete

    • Route to Ready-Mixed Concrete Certification

    • Testing (SIRIM QAS INTERNATIONAL In-

    house test facilities)

    • Advantage of SIRIM Ready-Mixed Concrete

    Certification

  • • Established in 1996 as a wholly-owned subsidiary of SIRIM

    Berhad

    • SIRIM BERHAD is a wholly-owned company of the Malaysian

    Government under the Ministry of Finance Incorporated

    • Have been providing conformity assessment services

    since the 1970s when these services were provided as a

    division of SIRIM

    • Malaysian based, international accreditation and recognition

    for Quality Management System, Product Certification and

    Testing Services.

    • Local and international clients in countries such as P.R.

    China,Thailand, Singapore, Brunei, Indonesia, Vietnam,

    Myanmar, Korea, Philippines, Taiwan, Japan, India, Sri

    Lanka, Australia, New Zealand, Germany, UAE and Spain.

    About SIRIM QAS INTERNATIONAL

  • About SIRIM QAS INTERNATIONAL

    ur Services

    CERTIFICATION

    • Management System Certification

    • Product Certification

    • Personnel Certification

    TESTING

    • Product compliance testing to standards, regulatory requirements and specifications

    INSPECTION

    • Engineering Inspection

    • Inspection on behalf of other CBs

    • Other 3rd party inspections

    Our Services

  • Ready-mixed Concrete

    • Ready-mixed Concrete

    Concrete manufactured in any ready-mixed concrete plant

    situated at any location for delivery in a fresh state.

    • Ready-mixed concrete plant

    The buildings, structure and batching facilities, including

    but not limited to the testing, silo, mixers, aggregate

    storage facilities for production control, batching,

    production, and supply of ready-mixed concrete

  • Standards for Ready-Mixed Concrete

    • CIS 21:2016 Ready-Mixed Concrete: Production,

    conformity, transportation, and delivery criteria for

    producer

    • MS 523:Part1:2005 = MS EN 206:2016

    Concrete-Part 1:Specification, performance, production

    and conformity(second revision)

    • MS 523-2:2011 Concrete-Part 2: Method of specifying

    and guidance for the specifier (second revision)

    • MS 523-3:2010 Concrete- Part 3 Specification for

    constituent materials and concrete (second revision)

    • Other 32 referenced standards

  • ENQUIRY

    APPLICATION

    DOCUMENT EVALUATION

    FACTORY AUDIT

    SAMPLE SELECTION & TESTING

    RECOMMENDATION & APPROVAL

    AWARD OF LICENCE

    (free publicity on Malaysiancertified)

    PRODUCT CERTIFICATION SCHEME

  • Maintaining certification…...

    SURVEILLANCE

    ANNUAL RENEWAL

    PRODUCT CERTIFICATION SCHEME

  • FACTORY ANNUAL SURVEILLANCE

    ANDMARKET SAMPLING

    RENEWALSUSPENSION/REVOCATION

    ComplyNot Comply

    MAINTAINING CERTIFICATION

  • The product must comply with the

    requirements of the standard(s);

    The manufacturer must have an acceptable

    quality control plan to verify the product to

    the required standard;

    The manufacturer must demonstrate the

    capability to comply with the Product

    Certification Requirements as specified in the

    Product Certification Agreement.

    CRITERIA FOR THE AWARD OF LICENSE

  • Route to Ready-Mixed Concrete Certification

    ENQUIRY

    • Information supplied to client

    • Feasibility for certification (standard & testing facilities) examined

    • Submission of Product Certification Questionnaire form & Quotation issued

    APPLICATION

    • Submission of complete Product Certification Application forms

    • Product descriptions – components, materials, drawings, suppliers’ certificates

    • Product details – brand, model, type, rating, size

    • Other applicable forms..

    EVALUATION OF

    DOCUMENT

    • Product design evaluation against standard• Manufacturer’s quality system document evaluation

  • Information required from applicant Certificate Information (Clause 8.6 of CIS 21:2016)

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  • Route to Ready-Mixed Concrete Certification

    FACTORY AUDIT AND SAMPLING

    • Inspection conducted to examine product details, QC plan adequacy, test equipment adequacy and calibration, quality system and record-keeping system

    • Samples selection and testing

    INITIAL TYPE TESTING

    • Type Testing in SIRIM QAS International lab OR

    • Type Testing at factory lab accredited to ISO/IEC 17025

    APPROVAL PROCESS

    & LICENCE

    • Certification Report preparation and recommendation to Certification Panel

    • Approval by Certification Panel

    • The license issued by SIRIM QAS International will be used by the Manufacturers / Licensees for PPS approval by CIDB

  • Route to Ready-Mixed Concrete Certification

    SURVEILLANCE &

    RE-EVALUATIONTESTING

    • Planned inspections and re-tests conducted to monitor continuing compliance

    • Re-evaluation test for models in license every 5 years

    RENEWAL

    • Approval for renewal after satisfactory surveillance audit, re-evaluation test and payment of fees.

  • Building 22 & 24 Materials Science Lab

    Concrete And Structure

    Lab

    Ceramic Products Lab

    Building Physics Lab

    Lifting Devices Lab

    Consignment Lab

    CIVIL & CONSTRUCTION SECTION

    (CCST)

  • Materials Science Lab

    e.g Reinforce steel, fasteners, pipes and fittings, steel

    water tanks

    Concrete & Structural Lab

    e.g Cement, concrete admixture, pavers, natural stones,

    playground equipment

    Ceramics Lab

    e.g Ceramic tiles, sanitary wares, clay pipes, clay bricks,

    clay roofing tiles

    Building Physics

    e.g Thermal insulation materials, acoustic panels, energy

    efficiency glazing

    Lifting Devices

    Wire rope slings, chain slings, lever hoists, wire ropes

    and cables

    6 MAJOR LABORATORIES

  • SIRIM IN HOUSE TEST FACILITIES FOR

    READY-MIXED CONCRETE

    TEST

    • Compressive strength

    • Retention of consistence

    (flow table or slump)

    • Air content

    • Resistance to penetration

    • Water reduction

    • Setting time

    • Capillary absorption

    • Bleeding

    • Fluidity

    • Volume change

    • Tensile bond strength

  • SIRIM QAS INTL CEMENT AND CONCRETE LAB

    MS EN 934 – 1 : 2012 / BS EN 934 – 1 : 2008

    Admixture for Concrete, Mortar and Grout

    Part 1 : Common Requirement

    MS EN 934 – 2 : 2012 / BS EN 934 – 2 : 2009

    Admixture for Concrete, Mortar and Grout

    Part 2 : Concrete Admixture

    MS EN 934 – 3 : 2012 / BS EN 934 – 3 : 2009

    Admixture for Concrete, Mortar and Grout

    Part 3 : Admixture for masonry mortar

    MS EN 934 – 4 : 2012 / BS EN 934 – 4 : 2009

    Admixture for Concrete, Mortar and Grout

    Part 4 : Admixture for grout for prestressing tendons

    MS EN 934 – 5 : 2012 / BS EN 934 – 5 : 2009

    Admixture for Concrete, Mortar and Grout

    Part 5 : Admixture for sprayed concrete

  • SIRIM QAS INTL CEMENT AND CONCRETE LAB

    STRENGTH TEST

    SOUNDNESS TEST

    MIXING CEMENT

  • MS 2282-1:2014 / BS EN 771-1:2011Specification for Masonry Units. Clay Masonry Units

    MS 2282-2:2014 / BS EN 771-2:2011Specification for Masonry Units. Calcium Silicate Masonry Units

    MS 2282-3:2010 / BS EN 771-3:2011Specification for Masonry Units. Aggregate Concrete Masonry Units

    MS 2282-4:2011 / BS EN 771-4:2011Specification for Masonry Units. Autoclaved Aerated Masonry Units

    BS EN 771-5:2011Specification for Masonry Units. Manufactured Stone Masonry Units

    SIRIM QAS INTL CEMENT AND CONCRETE LAB

  • SIRIM QAS INTL CEMENT AND CONCRETE LAB

    PERMEABILITY TEST

    STRENGTH TEST

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    MS ISO/IEC 17025 TESTING

    ACCREDITED UNDER SAMM SCHEME BY THE

    DEPARTMENT OF STANDARDS MALAYSIA (DSM)

    ACCREDITATION

    SIRIM IN HOUSE TEST FACILITIES FOR

    READY-MIXED CONCRETE

  • ADVANTAGES OF SIRIM READYMIX CONCRETE CERTIFICATION

    SCHEME

    TO THE CONSUMER / PURCHASER

    • Certified products provide the user an assurance for

    safety and reliability.

    • Provides more choice of safe and quality products

    (among certified products).

    • Provides an avenue for customer complaints and

    facilitates further investigation.

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  • ADVANTAGES OF SIRIM READYMIX CONCRETE CERTIFICATION

    SCHEME

    TO THE MANUFACTURER

    • Certified products enjoy the benefits of protection

    against competition from substandard products and

    misrepresentation.

    • The SIRIM READY-MIXED CONCRETE

    CERTIFICATION SCHEME Certification Mark on a

    product is an excellent marketing tool.

    • Products bearing the Product Certification/Safety Mark

    enhances the reputation of manufacturer and thus,

    extends market and facilitates acceptance locally and

    internationally.

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  • ADVANTAGES OF SIRIM READYMIX CONCRETE CERTIFICATION

    SCHEME

    TO THE REGULATORY/ACCEPTANCE AUTHORITY

    • Certification and Testing body provides reliability tools in

    discharging functions and supporting technical

    infrastructure.

    • Overall enhancement of quality and safety in industry

    and for consumer protection.

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  • Contact DetailsSIRIM QAS International

    PRODUCT CERTIFICATION;

    1) Nor Hafeza Osman

    e-mail = [email protected]

    2) Wan Ahmad Jailani

    e-mail = [email protected]

    PRODUCT TESTING;

    1) Azmi Musa

    e-mail = [email protected]

    2) Mohd Hanon Nazir

    e-mail = [email protected]

    mailto:[email protected]:[email protected]