Reactions of Asphaltenes: Cause and effect

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Arno de Klerk Department of Chemical and Materials Engineering University of Alberta, Edmonton, Canada Reactions of Asphaltenes: Cause and effect Asphaltenes workshop organised by Alberta Innovates - 25 February 2021

Transcript of Reactions of Asphaltenes: Cause and effect

Page 1: Reactions of Asphaltenes: Cause and effect

Arno de KlerkDepartment of Chemical and Materials Engineering

University of Alberta, Edmonton, Canada

Reactions of Asphaltenes:

Cause and effect

Asphaltenes workshop organised by Alberta Innovates - 25 February 2021

Page 2: Reactions of Asphaltenes: Cause and effect

Introduction

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Introduction

Scope of presentation

The focus is on the conversion of n-alkane insoluble material

(asphaltenes) from Canadian oilsands bitumen.

To better understand the underlying reaction chemistry, in

most cases less forcing conditions were employed than would

typically be considered for industrial applications.

Approach taken

Different reaction chemistries were explored to evaluate ways

in which asphaltenes could be converted.

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Acid treatment

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Acid treatment

Background

The asphaltenes fraction has a higher concentration of N, O, S

and metals than whole bitumen. For some species n-alkane

insolubility may be caused by metal association.

HO O

HO O

2 HXMX2++M

O O

O O

n-alkane insoluble n-alkane soluble ?

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Acid treatment

Outcome of acid washing of asphaltenes

Some beneficial effects of acid washing (using 1 molar HCl)

were noted, but only when the dissolved asphaltenes were

water-free prior to treatment. 1

(a) Di- and multivalent metal removal 2.6 mg/g, e.g. Fe, but

no Ni and V removal.

(b) About 8 wt% of the n-pentane insoluble asphaltenes were

converted to n-pentane soluble material.

(c) Acid washing decreased MCR of asphaltenes from 45 to

40 wt% and increased liquid product yield from destructive

pyrolysis (i.e. coking).

1. Prado, G. H. C.; De Klerk, A. Energy Fuels 2016, 30, 20-30.

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Base treatment

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Base treatment

Background

Multinuclear aromatics and heterocyclic sulfur (thiophenes)

are susceptible to conversion by very strong bases, such as

alkali metals. 2,3 It was plausible that asphaltenes could

benefit from this type of conversion.

2. Ruthruff, R. F. Desulphurizing hydrocarbon oils. Patent US 1,938,672, Dec 12, 1933.

3. Pines, H.; Stalick, W. M. Base-catalyzed reactions for hydrocarbons and related compounds; Academic Press: New York, 1977.

4. Tamaru, K. Catalysis by electron donor-acceptor complexes. Adv. Catal. 1969, 20, 327-339.

The reaction chemistry proceeds via the formation of either a

radical anion or dianion, e.g.: 4

Na++ Na

-

+

radical anion

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Base treatment

Outcome of asphaltenes conversion with sodium

The conversion of multinuclear aromatics and thiophenes did

not require H2, but H2 affected selectivity. Asphaltenes were

desulfurized, but the n-pentane solubility did not increase. 5

5. Styles, Y.; De Klerk, A. Energy Fuels 2016, 30, 5214-5222.

Material description

Industrial asphaltenes (feed)

After 250 °C for 1 h

asphaltenes only

asphaltenes:Na = 4:1

n-C5 insoluble

(wt%)

79

81

79

Sulfur

(wt%)

7.7

- a

3.2

a Not measured

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Base treatment

Desulfurization using sodium

Dibenzothiophene conversion resembled hydrodesulfurization

with incomplete ‘hydrogenation’, sulfur was removed mainly

as sodium sulfide, and addition products were also formed. 5

S

S

+ Na2S

+ 2 H

+ 6 H+ Na2S

- 2 H

+ 2 Na

+ 2 Na

S j > 1

- 2(j-1) H

Although indicated as Na2S, the sulfides of sodium are NaxSy

and the stoichiometry is not necessarily 2:1.

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Halogenation

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Halogenation

Background

It was postulated that π-π stacking and “pancake bonding” 6

that involved persistent radicals, could be disrupted by

introducing sterically large substituents on aromatic cores.

6. Zhang, Y.; Siskin, M.; Gray, M. R.; Walters, C. C.; Rodgers, R. P. Energy Fuels 2020, 34, 9094-9107.

Disrupted p-p stacking (“pancake bonding”)

I, Br

Halogenation could be a pathway to achieve this in one

reaction step.

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Halogenation

Halogenation reaction chemistry

Hydrogen substitution by halogens takes place by free radical

reaction. Hydrogen abstraction is rate limiting. This can be

followed by halogen addition, or other free radical reactions.

CH3 + Br + HBrCH2

Br+ CH2Br +CH2 Br2

DHr = -10 kJ/mol

DHr = -21 kJ/mol

In alkyl aromatics, alkyls are preferentially halogenated over

aromatics and Br2 is more position selective for hydrogen

abstraction and halogenation than Cl2. 7

7. Huyser, E. S. In The chemistry of the carbon-halogen bond. Part 1; Patai, S. Ed.; Wiley:London, 1973, p.549-607.

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Halogenation

Outcome of asphaltenes bromination

Bromination at 60 °C led to a hardened product with ~3 wt%

Br incorporation and no solubility in any common laboratory

solvents tested. 8

8. Prado, G. H. C.; De Klerk, A. Energy Fuels 2014, 28, 4458-4468.

n-pentane insoluble asphaltenes brominated asphaltenes

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Halogenation

Conversion with halogens

A few additional aspects must be considered when evaluating

the outcome of halogenation:

(a) After severe halogenation with Cl2 and Br2 with >30 wt%

halogen content of asphaltenes, the (H + halogen)/C molar

did not decrease. 9 I.e. addition reactions on account purely

of halogenation appear to be limited.

(b) Dilution is suspected to play a role in suppressing addition

reactions.

9. Moschopedis, S. E.; Speight, J. G. Fuel 1971, 50, 58-64.

(c) The contribution of oxidation leading to addition reactions

could not be ruled out in halogenation studies.

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Halogenation

Demetallation by halogenation

Halogenation may have caused some demetallation. 8 It was

found that Ni was removed. This was explained in terms of

acid-base and metal-ligand solubility equilibria. 10

10. Prado, G. H. C.; De Klerk, A. Fuel 2015, 161, 43-48.

NaBr

Oxone

M = Ni2+

N

N

N

N

N

N

NN M

N

N

N

N

N

N

NN

H

H

NiBr2 (aq)74 wt%

Br

M = (VO)2+

Demetalation

Driving force: acid-base and metal-ligand equilibrium

Mild bromination

free

tetrapyrrole

macrocycle

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Thermal:

Hydrogen mobility

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Thermal: Hydrogen mobility

Background

In the context of bitumen upgrading it was thought that the

presence of asphaltenes as potential precursors for onset of

second phase formation (‘coking’), presented a meaningful

limitation to thermal conversion by visbreaking.

Hydrogen mobility was considered central to the reactivity of

asphaltenes during thermal conversion.

S

H H

S S

3 H

etc.

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Thermal: Hydrogen mobility

Low temperature hydrogen mobility

Asphaltenes had considerable low temperature hydrogen

mobility. It meant that free radical reactions were already

taking place under mild conditions. 11

0.7

0.8

0.9

1.0

1.1

1.2

1.3

90 100 110 120 130 140 150 160

Reaction temperature (°C)

Aro

mat

ic h

yd

rog

en r

atio

(p

rod

uct

/fee

d)

C7-asphaltenes

C7-maltenes

total product (calculated)

1H NMR analyses

of products after

1 h reaction under

N2 atmosphere

11. Naghizada, N.; Prado, G. H. C.; De Klerk, A. Energy Fuels 2017, 31, 6800-6811.

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Thermal: Hydrogen mobility

Direction of hydrogen transfer

Asphaltenes react both as hydrogen donors and as hydrogen

acceptors. 11,12

Product analyses

after reaction of a

1:1 asphaltenes and

dihydronaphthalene

mixture at 250 °C

under N2 atmosphere

12. Payan, F.; De Klerk, A. Energy Fuels 2018, 32, 9340-9348.

0

20

40

60

80

100

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Reaction time (h)

Dih

yd

ron

aph

thal

ene

(wt

%)

0

11

22

33

44

55

Rea

ctio

n p

rod

uct

s (w

t %

)

dihydronaphthalene

tetralin

naphthalene

dimerization products

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Thermal: Hydrogen mobility

Origin of low temperature reactivity

It is known that asphaltenes have a high persistent free radical

content, which is of the order 2×1018 spins/g (3 μmol/g). 13

13. Tannous, J. H.; De Klerk, A. Energy Fuels 2019, 33, 7083-7093.

14. Schuler, B.; Zhang, Y.; Liu, F.; Pomerantz, A. E.; Andrews, A. B.; Gross, L.; Pauchard, V.; Banerjee, S.; Mullins, O. C.

Energy Fuels 2020, 34, 15082-15105

15. Tannous, J. H.; Tulegenova, D.; De Klerk, A., unpublished..

Using an average molecular mass of 700-750 g/mol for the

asphaltenes,14 0.2 mol% of asphaltenes are free radicals.

The persistence of free radicals at low temperature does not

imply that the free radicals are “caged” and unreactive, or that

they are sterically protected to prevent reaction. It is also

possible to change the free radical concentration dynamically,

e.g., by changing the solvent. 15

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Thermal: Hydrogen mobility

Radical pairs

The origin of free radical persistence appears to be due to the

dynamic kinetic equilibrium of free radical pairs. 16

16. Alili, A. S.; Siddiquee, M. N.; De Klerk, A. Energy Fuels 2020, 34, 348-359.

•2k2

k-2

p-bonded dimer

2

•k1

k-1 -bonded dimer

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Thermal: Hydrogen mobility

Implications and applications

The hydrogen mobility of asphaltenes can be exploited and it

was shown that asphaltenes could successfully “hydrotreat”

olefins in thermally cracked naphtha. 17

static

mixer

asphaltenes feed

cracked naphtha feed heater

reactor

pressure

reduction

treated naphtha

asphaltenes product

separator

3 h

350 ºC4

1

60 % olefin conversion

17. Fong, S.Y.; Montoya Sánchez, N.; De Klerk, A. Energy Fuels 2020, 34, 4534-4543.

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Conclusion (?)

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Conclusion (?)

Perspective on reactions of asphaltenes

The “cause and effect” of different reaction chemistries as

applied to asphaltenes were discussed and it was never

necessary to “invoke something special” for asphaltenes.

This should not be surprising.

Asphaltenes are not chemically different from the bulk oil,

although it may be found that aspects of oil reactivity are

amplified or suppressed when converting asphaltenes. The

asphaltenes is a solubility class and not a compound class.

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Acknowledgements

Funding

The research that was presented was funded primarily by:

(a) Alberta Innovates

(b) CNOOC International Ltd.

(c) NSERC

This work would not have been possible with the support of

Dr. Cibele Halmenschlager, who manages the laboratory ...

and possibly walks on water.

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Thank you