RE 82 616/2003-01 Compact Modules CKK 25-200

The Drive & Control Company

!"#$%!&'((((((('

)

Compact Modules

CKK 25-200

RE 82 616/2003-01

Ball Rail Systems Standard Ball Rail SystemsSuper Ball Rail SystemsBall Rail Systems with aluminum Runner BlockHigh-speed Ball Rail SystemsCorrosion-resistant Ball Rail SystemsWide Ball Rail Systems

Ball Rail Systems with Integrated Measuring SystemClamp and Brake Units for Ball Rail SystemsRacks for Ball Rail SystemsMiniature Ball Rail SystemsCam Roller Guides

Roller Rail Systems Standard Roller Rail SystemsWide Roller Rail SystemsHigh-load Roller Rail SystemsRoller Rail Systems with Integrated Measuring SystemClamp and Brake Units for Roller Rail SystemsRacks for Roller Rail Systems

Linear Bushings and Shafts Linear Bushings, Linear SetsShafts, Shaft Support Rails, Shaft Support Blocks

Ball Transfer UnitsTraditional Technical Parts

Ball Screw Assemblies

Linear Motion Systems Linear Motion Slides – Ball Screw– Toothed Belt

Linear Modules – Ball Screw– Toothed Belt– Gear Rack– Pneumatic Drive– Linear Motor

Compact Modules – Ball Screw

– Toothed Belt– Linear Motor

Precision Modules – Ball Screw

Ball Rail Tables – Ball Screw– Linear Motor

Controllers, Motors, Electrical Accessories

Electric Cylinders

Rexroth Linear Motion Technology

RE 82616/2003-01 2

Compact Module CKK 25-200

3 RE 82616/2003-01

Product Overview 4

Technical Data 6

Components and Ordering 10

Dimensional Drawings 12

Switch Mounting 14Switch Mounting for MKK Linear Modules (Mechanical and Inductive Switch) 14Switch Mounting for CKK Compact Modules (Microswitches) 16

Motors 18

Mounting 20General Recommendations 20

Connection Elements 22Connection Plate 22T-Blocks 23Adaptation Options with CKK 25-200 over Connection Plates with T-Slot Spacing 50 mm 24

Lubrication Ports of Table Section 26Connection Geometry of Lubrication Holes in Table Section (top) 26

Inquiries/Ordering 27

4

Compact Modules CKK 25-200

RE 82616/2003-01

Type Guide Drive Compact Module

CKKCompact ModuleBall Rail Guide Ball-Screw Drive

DesignDesignDesignDesignDesign

– Extremely compact precision aluminum profile (main body) with twointegrated ball rail guides

– Precision ball-screw drive per tolerance class 7 with zero-clearancenut system

– Aluminum fixed-bearing end block with two-row preloadedangular contact bearing

– Floating bearing end block with double ball bearings

– One or two aluminum carriages, with integratedGeneration 2 runner blocks

AccessoriesAccessoriesAccessoriesAccessoriesAccessories

– Maintenance-free digital AC servo drive with integrated brake andbuilt-in feedback or stepper motor

– Flange and coupling or belt connection for motor mounting

– Switches

– Socket with matching plug for switches

– Cable duct made from aluminum profile

Drive Limiters and ControlsDrive Limiters and ControlsDrive Limiters and ControlsDrive Limiters and ControlsDrive Limiters and Controls

Compact Modules are precise, ready-to-install linear systems with highperformance characteristics in a compact design, as well as a low price-toperformance ratio and short delivery times.

Product Overview

High positioning and repeatability throughball-screw drive and zero-clearance nut systems

High travel speeds with high precisionover long distances through ball railguides, large spindle diameters andleads, and doubled floating bearings

Simple motor mounting with centeringguide and mounting threads

5 RE 82616/2003-01

CKK 25-200 200 x 100 55,000 89,340

Compact Module Dimensions A x H (mm) dyn. Capacity C (N)

One carriage Two carriages

For sizes and additional information, seethe "Compact-Module" catalog

Adjustable switches along the entiretravel path; switch operation withoutswitching cam

Cost-effective maintenance through centralizedlubrication (greasing) of the ball rail guides andthe ball-screw drive from both sides and the top

Note: all compact modules are also available without motors

Exceptionally low-profile due to centrallylocated ball-screw drive

Precise set-up and secure mounting of add-onparts through threaded and pin holes andthrough one or two table sections

Optimal movement, highcapacity and high stiffnessthrough two integratedzero-clearance ball rail guides

Protection of add-on elements through– A stiff aluminum covering– Two seals made from U-shaped, steel-thread

reinforced polyurethane– Beveled aluminum profile– Belt-wiper on end bearing assemblies

6


RE 82616/2003-01

E = 70,000 N/mm2Modulus of Elasticity EModulus of Elasticity EModulus of Elasticity EModulus of Elasticity EModulus of Elasticity E

WeightWeightWeightWeightWeight

Weight calculation without motor andswitches.

Weight formula:

Weight (kg/mm) · Length L (mm) + weightof all length independent parts, i.e.carriages, end blocks, etc. (kg)

Ball Screw Number of Weight

Carriages (kg)

CKK 25-200 with1 0.0299 x L + 6.7

2 0.0299 x L + 8.7

Technical DataGeneral Technical DataGeneral Technical DataGeneral Technical DataGeneral Technical DataGeneral Technical DataCapacities and MomentsCapacities and MomentsCapacities and MomentsCapacities and MomentsCapacities and Moments

Number of Maximum Permissible Forces Maximum Permissible Moments

Carriages Fy1 Fy2 FX Mt ML

(N) (N) (N) (Nm) (Nm)

1 42,200 21,100 12,230 1372 209

2 68,550 34,270 19,880 2228 2999

Maximum Permissible LoadingMaximum Permissible LoadingMaximum Permissible LoadingMaximum Permissible LoadingMaximum Permissible Loading

Number of Ball Dynamic Capacity C Dynamic Planar Moment Maximum Moved

Carriages Screw Moments of Inertia Length Mass

Guide Ball Screw Fixed Bearing Mt ML Ix Iy Lmax mb

d0 x P (N) (N) (N) (Nm) (Nm) (cm4) (cm4) (mm) (kg)

CKK 25-200

CKK 25-200

1

2

32 x 5

32 x 10

32 x 20

32 x 32

32 x 5

32 x 10

32 x 20

32 x 32

55,000

89,340

21,500

31,700

19,700

19,500

21,500

31,700

19,700

19,500

26,000 3570 540 612 3008 2200 3.18

26,000 5800 7810 612 3008 2200 5.20

7 RE 82616/2003-01

Note for dynamic load capacitiesNote for dynamic load capacitiesNote for dynamic load capacitiesNote for dynamic load capacitiesNote for dynamic load capacities

The dynamic load capacities are based on100,000 m travel.

However, only a travel of 50,000 m isoften taken as a basis.

For this, the following comparison applies:

Multiply values C, Mt and MLfrom thetable by 1.26.

ML

ML

C

Mt

Fy2

FxFx

Fy1

ML

Compact module with one carriage

Compact module with two carriages

lm

lm = Middle spacing of carriages

CC

8


RE 82616/2003-01

Technical Data

Constants kConstants kConstants kConstants kConstants k11111, k, k, k, k, k22222, k, k, k, k, k33333

Frictional moment MFrictional moment MFrictional moment MFrictional moment MFrictional moment MRRRRR

KGT Constants Frictional moment

k1 k2 k3 MR (Nm)1 2 1 2

d0 x P Carriage Carriages Carriage Carriages

32 x 5 71.968 73.247 0.605 0.633 0.9 1.0

32 x 10 79.094 84.211 0.640 2.533 1.0 1.1

32 x 20 103.229 123.695 0.639 10.132 1.1 1.2

32 x 32 152.810 205.205 0.617 25.938 1.2 1.3

CKK 25-200

Permissible Speed vPermissible Speed vPermissible Speed vPermissible Speed vPermissible Speed vNote motor RPMs!

*+

,+

-+

.+

/++

+%01/+++ /++ -+++ -++++

2-3/+

04 12-32-

2-3-+

2-3

Ball screw journal with keywayBall screw journal with keywayBall screw journal with keywayBall screw journal with keywayBall screw journal with keyway

Due to the notch effect and the reducedworking diameter, please note thefollowing maximum values of the drivetorque!

Mper (Nm)

CKK 25-200 18

Permissible drive moment MPermissible drive moment MPermissible drive moment MPermissible drive moment MPermissible drive moment Mperperperperper

The values shown for Mper apply under thefollowing assumptions:

– Horizontal drive– Ball screw journal without keyway– No radial loading to the ball screw

journal

Note nominal values for thecoupling used!

++ 5+ /+++ /-+ /++ /5+

/+

-+

2+

-+

/

-

2*+

+--+-+++ -++

2-3-+

2-32-

2-3/+

2-3

%01

9 RE 82616/2003-01

Motor Data AC ServomotorsMotor Data AC ServomotorsMotor Data AC ServomotorsMotor Data AC ServomotorsMotor Data AC Servomotors

Motor

Maximum usable RPMs nmax (min-1)

Nominal torque MN (Nm)

Maximum torque Mmax (Nm)

Mass moment of inertia JM + JBr (10-6 kgm2)

Stopping moment of brake MBr (Nm)

Mass with brake mBr (kg)

MKD 71B-061 KG1

8611-011-03

780 + 38

5

9.17

8

see catalog Controls,Electrical Accessories

MKD 90B-047 KG1

8611-013-03

MHD 71B-061

8611-062-03

870 + 72

5

9.4

8

Coupling DataCoupling DataCoupling DataCoupling DataCoupling DataCouplings with data from the table areused with CKK Compact Modules... andstandard servomotors.

Nominal moment of Mass moment Couplingcoupling MK of inertia mass

JK

(Nm) (10-6 kgm2) (kg)

CKK 25-200 50 200 0.7

MRv = Permissible torque for systems with side drive with timing belt(Observe max. torque for motor Mmax)

MRRv = Moment of friction of side drive with timing belt at motor journal

JRv = Reduced mass moment of inertia of side drive with timing belt

i = Gear ratio of side drive with timing belt1) Permissible torques for greater lengths available upon request

0.5

Permissible torque

up to length L1) = … for

Reduced mass moment

of inertia for

(10-6 kgm2)(10-6 kgm2)

i = 2i = 1i = 2i = 1

(Nm)(Nm)(mm)

MRv

L MRv

JRv

JRv

Ball Screw

Motor

Frictional moment MRRv (Nm)

Ratio i = …

32 x 5

32 x 10

32 x 20

32 x 32

CKK 25-200

2200

2200

2200

2200

12.0

19.0

19.0

19.0

6.0

11.0

13.0

13.0

d0 x P

Drive data for side driveDrive data for side driveDrive data for side driveDrive data for side driveDrive data for side drive

1400 260

MKD 71B, MHD 71B

MHD 90B-047

8611-063-03

4150 + 110

11

15.65

12

4300 + 110

11

14.6

12

10


RE 82616/2003-01

01

01

MF01

Components and Ordering

32 x

5

32 x

10

32 x

20

32 x

32

ø16

Part Number

0360-600-00, .... mm

Drive = ..

ScrewJournal

Ball Screw Size One Carriage

Carriage = ..Version = ....

(and dimensionaldrawing)

TwoCarriages

lm = 175

RV01

RV02

RV03

RV04

01 11

With one carriage:L = (stroke + 2 · overrun) + 200 mmWith two carriages (lm = 175 mm):L = (stroke + 2 · overrun) + 375 mmStroke = Maximum distance from the

the carriage center to theoutermost switching positions

As a general reference value for overrun(braking distance), the following isrecommended in most cases:Overrun = 2 · screw lead PExample:Ball screw 32 x 10 (d0 x P),Overrun = 2 · 10 = 20 mm

Calculating the length of theCalculating the length of theCalculating the length of theCalculating the length of theCalculating the length of thecompact modulecompact modulecompact modulecompact modulecompact module

01 02 03 04

01 02 03 04

with ball screw and flange (MF)

with ball screw and belt mount

(03.66.11)

(03.66.21)

01OF01ø16 01 11

11 12 13 14

with ball screw, without flange (OF)

(11.26.02) withkeyway

01 11

01 01 02 03 04(03.66.23)

01 11

RV01 + RV02

RV03 + RV04

Guide = ..

ø16 01 02 03 04

Ordering example: see chapter Inquiries/OrderingOrdering example: see chapter Inquiries/OrderingOrdering example: see chapter Inquiries/OrderingOrdering example: see chapter Inquiries/OrderingOrdering example: see chapter Inquiries/Ordering

ø16

ø16

11 RE 82616/2003-01

22

21

i = 2

i = 1

01

01

MKD 71B-061 11

Please check that the selected combination is allowedPlease check that the selected combination is allowedPlease check that the selected combination is allowedPlease check that the selected combination is allowedPlease check that the selected combination is allowed(capacities, moments, maximum RPMs, motor data, etc.)!(capacities, moments, maximum RPMs, motor data, etc.)!(capacities, moments, maximum RPMs, motor data, etc.)!(capacities, moments, maximum RPMs, motor data, etc.)!(capacities, moments, maximum RPMs, motor data, etc.)!

Motor mounting = .. Motor = .. Cover

= ..

Documentation

= ..

1st, 2nd + 3rd Switch = ..

Ratio

(i)

MountingKit 1)

forMotor

without with

Polyurethanebelt seal

Sta

nd

ard

rep

ort

Me

asu

rem

en

tre

po

rt

02

Switch MountingSwitch MountingSwitch MountingSwitch MountingSwitch Mounting Switch mounting is allowed on only oneside of the compact module (left or right).For additional information on switchmounting and switch types, see"Switch Mounting".

00 00

02

MHD 71B-061

MKD 90B-047

MHD 90B-047

MKD 71B-061

MHD 71B-061

MKD 71B-061

MHD 71B-061

24

23

i = 2

i = 1

MKD 71B-061

MHD 71B-061

MKD 71B-061

MHD 71B-061

Cable duct = ..

Mounting channel = ..

Socket/plug = ..

Switch bracket = ..

Parts packed separately

01

Frictionalmoment

Positioningaccuracy

02

Leaddeviation

03

05Switch outside

PNP-NC

PNP-NO

Mechanical

Switch: as with version

MKK 25-110 3)

11

1 Switch Bracket2)

16

2 Switch Brackets2)

26

Socket/Plug

17

Switch type

Cable Duct,

Length = L20

Switch outside

REED-Contact

HALL-Sensor

- PNP-NC

- PNP-NO

Switch: as with versionCKK 20-145 3)

21

Mounting

channel,

Length = L

25

Socket/Plug 27

Switch type

Without switch, socket/plug,

cable and mounting channels 00

15

13

62

13

63

62

11

62

11

62

11

62

11

1) Mounting kit available without motor (to order: enter "00" for motor).2) Switch bracket only available in connection with mounting plate.3) Switch version for CKK and MKK not possible together on one side.

22

23

Please check that the selectedPlease check that the selectedPlease check that the selectedPlease check that the selectedPlease check that the selectedcombination is allowedcombination is allowedcombination is allowedcombination is allowedcombination is allowed(capacities, moments, maximum(capacities, moments, maximum(capacities, moments, maximum(capacities, moments, maximum(capacities, moments, maximumRPMs, motor data, etc.)!RPMs, motor data, etc.)!RPMs, motor data, etc.)!RPMs, motor data, etc.)!RPMs, motor data, etc.)!

12


RE 82616/2003-01

Dimensional Drawings

%

%4-

567

.+*,,

8/.

5

.

.+

9/5

/

/

/2+

/-0:5/1/220:6+1

//0:5/1

/*+0:6+1

All dimensions in mm

Drawings indifferentscales

Drive carriage

ø 8 H7-12 deep

03.66.11

Version MF01with flange and coupling

length dependent on motor

Max. travel2

Holes for lubrication from aboveFor mounting details, see page 26

11.26.02

Version OF01without flange

-,

92

2;6

*

2

82-

8.,!+7+/

/*

6.7

,

Overrun OverrunEffective stroke

2

Max. travel2

Effective stroke2

Lubrication holes in mainbody (both sides)

Central lubrication (greasing):selectable on one or bothfunnel grease nipples DIN 3405-AM6

For 2 carriages: 2lubrication ports per side(lubrication points L/2)

M8-16 deep

13 RE 82616/2003-01

*7,

/7,

27-

27-

/72,7-

7-

-7

*7,

/*7

/-//7/

.7-

,

-+72

/+7-/-75

.

/.

6,7

/++

-

-++

//-

*.

6+

,7

6.7

..

6/.-

/.09/1

09-1

2++

//.

M8-12 deep (4 x)For mountingchannelFor switch mounting

03.66.21

Version RV01 = underMotors M..71. with belt mount

(dimensions also apply for RV02 = top)

View X

For mountingwith clamps

For mountingwith T-blocks

03.66.23

Version RV04 = rightMotors M..71. with belt mount

(dimensions also apply for RV03 = left)

//.

*+2

-.5709/1

-.09-1

6

.

..

View X

14


RE 82616/2003-01

-+

-

*+

.+

.

67

5 /27

/-</

+

+

Switch Mounting

Repeatability = ± 0.05 mm

Permissible ambient

temperature = -5 ºC to +80 ºC

Protection class = DIN 40050 IP 67

Contact time = < 2 ms

Isolation = Group C per VDE 0110

Nominal voltage = 250 V AC

Continuous current = 5 A

Switch load at

220 V, 40-60 Hz = cosϕ = 0.8 at 2 A

Crossover resistance

in new condition = < 240 mΩConnection = Screw connection

Contact system = single-pole switchover

Switching system = Spring system

Mechanical Switch (technical data)

Mechanical and Inductive SwitchesMechanical and Inductive SwitchesMechanical and Inductive SwitchesMechanical and Inductive SwitchesMechanical and Inductive Switches(as with MKK Linear Modules)

Overview of the Switching SystemOverview of the Switching SystemOverview of the Switching SystemOverview of the Switching SystemOverview of the Switching System1 Socket and plug2 Mechanical switch (with mounting kit)3 Inductive switch (with mounting kit)4 Switch cam

(mounting only possible ontoconnection plate or customer‘smounting solution)

5 Cable duct (aluminum plated)

Mechanical switchwith mounting kit

1111122222

33333

5555544444

Short Stroke: Observelength of switch and plug!

Grease nipples

The following switch versions can be usedwith Compact Modules CKK 25-200.

– Mechanical and inductive switches(as with MKK Linear Modules)

– Microswitches(as with Compact Modules 12-90,15-110, 20-145)

Different switch versions, however, cannotbe mounted together on one side.

Mechanical and Inductive Switches Microswitches

15 RE 82616/2003-01

2+

2

*

5

--

/5/6 /+

Inductive switch with integrated cable

(3 x 0.14 mm2 Unitronic),

Housing form = NO

Minisensor = Form A DIN 41635

Operating voltage = 10 ... 30 V DC

Residual ripple = ≤ 10 %

Load = 200 mA

No-load current = ≤ 20 mA

Switching frequency = max. 1500 Hz

Temperature fluctuation of the

switching point = ≤ 4 µm/K

Waveform steepness

of the output signal = ≥ 1V/µs

Reproducibility of the

switching point per EN 50008 = ≤ 0.1 mm

Inductive Switch (technical data)

Cabl

e le

ngth

: 3 m

Inductive switch withmounting kit

*) Switch bracket mounting can only be used on connection plates. Other solutionsare the customer‘s responsibility.

Part numbers for installation on CKK 25-200

Pos. Version with mechanical and inductive switches*

1 Socket/Plug 1175-001-53

2 Mechanical switch with mounting kit 1175-001-51

Mechanical switch only 8453-040-16

3 Inductive switch

- Mounting kit without switch 1175-001-52

- PNP NC 8453-040-01

- PNP No 8453-040-03

4 Switch cam 1175-001-505 Cable duct 0399-800-06

Ordering of Switches andOrdering of Switches andOrdering of Switches andOrdering of Switches andOrdering of Switches andMounting KitsMounting KitsMounting KitsMounting KitsMounting Kits

Refer to the following table for part numbers.Mounting kits can also be ordered individually.

16


RE 82616/2003-01

Switch Mounting

Contact type PNP-NC/ PNP-NO

Operating voltage 3.8 - 30 V DC

Current consumption max. 10 mA

Output voltage max. 20 mA

Cable length 2000 mm

Housing protection class IP 66

Short circuit protection no

Hall Sensor

MicroswitchesMicroswitchesMicroswitchesMicroswitchesMicroswitches(as with Compact Modules 12-90,15-110, 20-145)

Overview of the Switching SystemOverview of the Switching SystemOverview of the Switching SystemOverview of the Switching SystemOverview of the Switching System1 Socket and plug2 Switch3 Cable duct

Short Stroke: Observelength of switch and socket!For 2 table sections: switch activation withthe drive carriage on the floating bearingside (opposite the motor side).

SwitchSwitchSwitchSwitchSwitchMiniature switch with integrated cable.

Version:

– Hall Sensor (NC or NO)– Reed Contact (changeover)

Assembly hint:

Switch mounting is only permitted on oneside of the compact module (left or right)and can only be done after mounting thecompact module to the support.

A cable duct is used for mounting theswitches.

The switches slide into the upper T-slot ofthe cable duct and secure in place withset-screws.

Contact type Changeover

Switching voltage max. 100 V DC

Switching current max. 0.5 mA

Cable length 2000 mm

Housing protection class IP 66

Reed Contact

Connection schematicConnection schematicConnection schematicConnection schematicConnection schematic

Brown

.

.7

2

2

Active surface

Secured withset-screw

White

Green

White: +3.8 ... 30 V DC

Green: Output

Brown: OV ground

Hall Sensor Reed Contact

11111

22222

33333

17 RE 82616/2003-01

Socket and PlugSocket and PlugSocket and PlugSocket and PlugSocket and Plug• The socket attaches to the side with

the switches (see example on theprevious page).

Sockets and switches are not wired. Thisallows switching positions to be optimizedduring start-up.One plug is included.

The plug can be mounted in threedirections (see illustration).

+ 2+

2

/-7.

;"/.

/

Part numbers for installation on CKK 25-200

Pos. Version with Microswitches

1 Socket/Plug 0375-400-00

2 Switch

- Reed Contact 8616-009-03

- Hall Sensor PNP-NC 8616-010-03

- Hall-Sensor PNP-NO 8616-012-03

3 Cable Duct 0399-800-63

Ordering Switches andOrdering Switches andOrdering Switches andOrdering Switches andOrdering Switches andMounting KitsMounting KitsMounting KitsMounting KitsMounting Kits

Cable DuctCable DuctCable DuctCable DuctCable Duct

Function:

– Holding and securing switches– Cable routing

Assembly hint:

The cable duct hooks into theT-slotson the main body and secures withset-screws.

Set-screws are included.

Refer to the following table for part numbers.Mounting kits can also be ordered individually.

-57 -/

7

/2

2

18


RE 82616/2003-01

MotorsDimensions of AC ServomotorsDimensions of AC ServomotorsDimensions of AC ServomotorsDimensions of AC ServomotorsDimensions of AC Servomotors

MKD 90B-047 KG1 Part number 8611-013-03MKD 71B-N-061 KG1 Part number 8611-011-03

67

*+

2

=6

>.

=/6

.

-.*

*? *?

//

6/2+

MHD 71B-061-NG1-UN Part number 8611-062-03

67

*? *?

*+

2

=6

>.

=/6

.

//

6

/2+

-.*

For AC Servomotor data, see "MKK Technical Data" and thecatalog "Controls, Motors, Electrical Accessories".

MHD 90B-047-NG1-UN Part number 8611-063-03

=//+>.

*

2/-/*

=-*

.

/*+//

/.

+

*? *?

=//+>.

*

2/-/*

=-*

.

/*+//

/.

+

*? *?

19 RE 82616/2003-01

Motor Data for AC ServomotorsMotor Data for AC ServomotorsMotor Data for AC ServomotorsMotor Data for AC ServomotorsMotor Data for AC Servomotors

Motor

Maximum usable RPMs nmax (min-1)

Nominal torque MN (Nm)

Maximum torque Mmax (Nm)

Mass moment of inertia JM + JBr (10-6 kgm2)

Stopping moment of brake MBr (Nm)

Mass with brake mBr (kg)

MKD 71B-061 KG1

8611-011-03

780 + 38

5

9.17

8

See catalog Controls,Electrical Accessories

MKD 90B-047 KG1

8611-013-03

MHD 71B-061

8611-062-03

870 + 72

5

9.4

8

MHD 90B-047

8611-063-03

4150 + 110

11

15.65

12

4300 + 110

11

14.6

12

20


RE 82616/2003-01

//

" 38,

3/.

InstallationThe compact module is attached withclamps or T-nuts.

Do not attach or support compactmodules on the end bearing assemblies!Load bearing portion is the main body!

When attaching compact modules, observethe maximum fastening torque specified inthe table.

Installation with Clamps

Installation with T-Nuts

Optional installation with special machining of thebase surface of the main body.

Spacing from the ends ofthe main body:minimum 20mm.

/+@+7/

-*+---@+7/

Pin hole orthreads max. Ø 8mm

21 RE 82616/2003-01

6

/6-6

+ ,,/

-57

6

/6-6

5+ /+,

/.7

-57

Recommended number of clamps:with 2 holes, 3 pieces per meter on each side

Fastening Torque of MountingFastening Torque of MountingFastening Torque of MountingFastening Torque of MountingFastening Torque of MountingScrewsScrewsScrewsScrewsScrews 8.8 M6 M8

Nm 9.5 23

Part number1175-290-26

Counterborefor M8 ISO4762

For frictional factor 0.125Hardness class 8.8


T-Nuts

Recommended quantity of T-nuts:with 1 threaded hole, 6 pieces per meter oneach side


T-BarsT-Nuts and T-BarsT-Nuts and T-BarsT-Nuts and T-BarsT-Nuts and T-BarsT-Nuts and T-BarsFor installing the main body and forfixtures on the connection plate.

ClampsClampsClampsClampsClamps


SpringsSpringsSpringsSpringsSpringsSprings assist in positioning and assembly.


Counterborefor M8 ISO4762

/+++!-

,

-+

:,0/,31

/.3.+96.+

/67

/+0/+71

7

-+

:,

22


RE 82616/2003-01

-+72

/6+

/6,

22

-

++

+

/2+

//+

7

/+7-

/2+

//

//+

/-7- *2/.+

/+72

Connection ElementsConnection PlateConnection PlateConnection PlateConnection PlateConnection PlateFunction:

– Installation of fixtures (with T-nuts)– Allows for lubrication on 4 sides

(centralized lubrication on only one ofthe four sides necessary)

– Compact Modules with two carriages:Connection of carriages

Assembly consists of:– Connection plate– Assembly materials for attachment to

carriagesT-nuts are not included in the scope ofdelivery.

ø 0,02

ø 8H7, Usable depth: 10 mmfor mounting fixtures

Connection plate forone carriage

Connection plate fortwo carriages

ø 8H7, ,Usable depth: 10 mmfor mounting fixtures

0375-600-02 0375-600-01

Funnel lubricationnippleDIN 3405 AM6

Module with 1 carriage

Module with 2 carriages

Mounting dimensions forswitch brackets

M4 x 6 deep

10

0

10

0

23 RE 82616/2003-01

T-NutsT-NutsT-NutsT-NutsT-NutsFor mounting fixtures to the connectionplate.

Part numbersM4 - 8447-012-01M5 - 8447-011-01M6 - 8447-010-01M8 - 8447-009-01

T-Nuts

Fastening Torque of MountingFastening Torque of MountingFastening Torque of MountingFastening Torque of MountingFastening Torque of MountingScrewsScrewsScrewsScrewsScrews 8.8 M4 M5 M6 M8

Nm 2,7 5,5 9,5 23

For frictional factor 0.125Hardness class 8.8

/67

/+

0/+71

7

-+

Available sizesM4 to M8

24


RE 82616/2003-01

Connection ElementsAdaptation options with CKK 25-200 on connection plates with T-slot spacing of 50 mmAdaptation options with CKK 25-200 on connection plates with T-slot spacing of 50 mmAdaptation options with CKK 25-200 on connection plates with T-slot spacing of 50 mmAdaptation options with CKK 25-200 on connection plates with T-slot spacing of 50 mmAdaptation options with CKK 25-200 on connection plates with T-slot spacing of 50 mm

X-Axis = CKK 25-200

Adaptation with

X-Y-Axes

Y-axis fastened to the main body(carriage travels in the Y-axis)

X-Y-Axes

Y-axis fastened to the main body(carriage travels in the Y-axis)

X-Axis

Y-Axis

X-Y-Axes

Y-axis fastened to the carriage(main body travels in the Y-axis)

X-Axis

Y-Axis

X-Z-Axes

Z-axis fastened to the main body(carriage travels in the Z-axis)

X-AxisZ-Axis

X-Z-Axes

Z-axis fastened to the carriage(main body travels in the Z-axis)

X-AxisZ-Axis

CKK 12-90 CKK 15-110

0391-200-82

(2x)

0391-200-84

(2x)

X-AxisY-Axis

0391-100-78 0391-100-79

0391-100-81 0391-100-82

0391-100-84 0391-100-85

0391-100-81 0391-100-82

25 RE 82616/2003-01

CKK 20-145 CKK 25-200

0391-200-84

(2x)

0391-200-88

(2x)

0391-100-80

0391-100-83

0391-100-86

0391-100-83

The connections system is designed so thatcompact modules of the same andadjacent (smaller) sizes can be combined.They do not have central lubrication.

Connection elements are shipped asassemblies with all parts required forconnecting two axes.

Adaptation with

Hint:

For motor mounting via a side drive, themotor can extend into the working area ofneighboring axes.

Watch for interfering edges!

(Dimensions upon request)

26


RE 82616/2003-01

Lubrication Holes on CarriagesLubrication Holes on CarriagesLubrication Holes on CarriagesLubrication Holes on CarriagesLubrication Holes on Carriages

Connection geometry for extendingConnection geometry for extendingConnection geometry for extendingConnection geometry for extendingConnection geometry for extendingthe lubrication holes in the carriagethe lubrication holes in the carriagethe lubrication holes in the carriagethe lubrication holes in the carriagethe lubrication holes in the carriage

To use this hole, the set-screw mustbe removed and and O-ring installedas a seal.

/2

/

Capped from thefactory with aset-screw.

Center of table section

Connection dimensions for one carriage

Connection dimensions for two carriages

// 9/5

Capped from thefactory with aset-screw.

+7/

A

/

/

+7/6<A

O-Ring DIN3771Ø5 x1.5Part number 8411-108-01

Carriage

Customer-suppliedfixture

Center of carriage

27 RE 82616/2003-01

Ordering example: Compact Module with Ball Rail Guide CKK 25-200

Compact ModulesCompact ModulesCompact ModulesCompact ModulesCompact Modules

Ordering InformationOrdering InformationOrdering InformationOrdering InformationOrdering Information DescriptionDescriptionDescriptionDescriptionDescription

To be filled out by the customer: InquiryTo be filled out by the customer: InquiryTo be filled out by the customer: InquiryTo be filled out by the customer: InquiryTo be filled out by the customer: Inquiry / Order/ Order/ Order/ Order/ OrderCompact Module __________________________________

(part number): ______-______-______, Length__________mm

Type =

Guide =Drive =Carriage =Motor Mounting =Motor =Cover =1st Switch =2nd Switch =3rd Switch =Cable- /Cable Duct = , mmSocket/Plug =Documentation =

QuantityQuantityQuantityQuantityQuantity Purchase of:____ pieces, _____ per month, ______ per year, per order, or ____________________Purchase of:____ pieces, _____ per month, ______ per year, per order, or ____________________Purchase of:____ pieces, _____ per month, ______ per year, per order, or ____________________Purchase of:____ pieces, _____ per month, ______ per year, per order, or ____________________Purchase of:____ pieces, _____ per month, ______ per year, per order, or ____________________

Comments:

SenderCompany: _________________________________________ Contact: _________________________________________

Address: _________________________________________ Department: _________________________________________

_________________________________________ Telephone: _________________________________________

_________________________________________ Fax: _________________________________________

Compact Module CKK 25-200(part number): 0360-600-00, 1400 mm

Type = MF01Guide = 01Drive = 02Carriage = 01Motor Mounting = 01Motor = 11Cover = 021st Switch = 222nd Switch = 213rd Switch = 22Cable Duct = 25Socket/Plug = 27Documentation = 03

DesignationCKK 25-200, Length = 1400 mmWith flange and motor, installed according to figure MF01Ball rail guideBall screw 32 x 10One carriageWith flange and motor MKD 71BMotor MKD 71BWith polyurethane sealHall sensorReed contactHall sensorCable duct, looseSocket/plug, packaged looseLead deviation report for ball screw drive

Individual Parts:

(part numbers): _______-_______-_______

_______-_______-_______

_______-_______-_______

_______-_______-_______

Inquiries/OrdersBosch Rexroth AGLinear Motion And Assembly TechnologiesErnst-Sachs-Straße 100D-97424 Schweinfurt, Germany

Phone (0 97 21) 9 37-0Fax (0 97 21) 9 37-2 75

(generell)Fax (0 97 21) 9 37-3 50

(direct)

Subject to technical modifications

Bosch Rexroth AG

Linear Motion and

Assembly Technologies

Ernst-Sachs-Straße 100

D-97424 Schweinfurt, Germany

Telefon (0 97 21) 9 37-0

Telefax (0 97 21) 9 37-2 75 (generell)

Telefax (0 97 21) 9 37-3 50 (direct)

www.boschrexroth.com/brl

e-mail: [email protected]

© Bosch Rexroth AG 2004

Printed in Germany - p 2004/01/3/M


RE 82 616/2003-01

RE 82 616/2003-01 Compact Modules CKK 25-200

Documents

Transcript of RE 82 616/2003-01 Compact Modules CKK 25-200