Re 50040

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1/8 Information on available spare parts: www.boschrexroth.com/spc Hydro-electric piston type pressure switch Type HED 1 Component series 4X Maximum operating pressure 600 bar RE 50040/04.06 Replaces : 07 .04 Table of contents Features – Drain port, optional Check lamp, optional Electrical connect ion  • Cable gland  • Plug-in connection K3981/5 Contents Page Features 1 Ordering code 2 Standard types 2 Plug-in connectors 2 Symbols 2 Function, section 3 T echnical data 4 Switching pressure differential 5 Unit dimensions 6, 7 Pin assignment 8 Circuit examples 8

Transcript of Re 50040

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1/8

Information on available spare parts:www.boschrexroth.com/spc

Hydro-electricpiston type pressure switch

Type HED 1

Component series 4XMaximum operating pressure 600 bar

RE 50040/04.06Replaces: 07.04

Table of contents Features

– Drain port, optional

– Check lamp, optional

– Electrical connection

  • Cable gland

  • Plug-in connection

K3981/5

Contents Page

Features 1

Ordering code 2

Standard types 2

Plug-in connectors 2

Symbols 2

Function, section 3

Technical data 4

Switching pressure differential 5

Unit dimensions 6, 7

Pin assignment 8

Circuit examples 8

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Further standard types and components can be

found in the EPS (standard price list).

2/8 Bosch Rexroth AG  Hydraulics HED 1 RE 50040/04.06

Ordering code

With drain port = K

Without drain port = O

 

Component series 40 to 49 = 4X (40 to 49: unchanged installation and connection dimensions)

Type HED 1 K

Pressure range max. 100 bar = 100

Pressure range max. 350 bar = 350

Pressure range max. 500 bar = 500

Type HED 1 O

Pressure range max. 50 bar = 50

Pressure range max. 100 bar = 100

Pressure range max. 350 bar = 350

Cable gland = No code

Plug-in connection 4-pin + PE = K 1)

Plug-in connection 6-pin + PE = K6 1)

  Further details in clear text

Seal materialNo code = NBR seals

V =  FKM seals

(other seals on enquiry)

  Caution!Observe compatibility of seals with hydraulic

fluid used!

No code =  Without lamp

L24 =  Lamp for 24 V (20 V to 35 V)

L110 =  Lamp for 110 V (90 V to 130 V)

L220 =  Lamp for 220 V (180 V to 240 V)

HED 1 A 4X *

1)  Plug-in connector, separate order, see below

Type Material number

HED 1 KA4X/100 R900383852

HED 1 KA4X/350 R900383624

HED 1 KA4X/500 R900383853

Type Material number

HED 1 OA4X/50 R900383854

HED 1 OA4X/100 R900383855

HED 1 OA4X/350 R900383856

Standard types

Plug-in connector 4-pin + PE Plug-in connector 6-pin + PE; DIN EN 175201-804

Pg 11

Colour: red

Pg 11

Colour: grey

for plug-in connection K Material no. R900005538 for plug-in connection K6 Material no. R900002803

Plug-in connector 

Symbols

Without drain port With drain port

Without lamp With lamp Without lamp With lamp

P   P

P

L

P

L

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P

L

10

2

4

6

7

5

1

9

3

8

Hydraulics Bosch Rexroth AGRE 50040/04.06 HED 1 3/8

Function, section

Hydro-electric pressure switches of type HED 1 are pistontype pressure switches.

They basically consist of housing (1), micro-switch (2), setscrew (3), plunger (4), piston (5) and compression spring (6).

Pressure switches of type HED 1 are used for opening orclosing an electrical circuit in dependence upon pressure.

Live terminals are covered by insulation foil (10).

The pressure to be monitored acts on piston (5). This piston(5) is supported on plunger (4) and acts against the infinitelyadjustable force provided by compression spring (6). Plunger(4) transmits the movement of piston (5) to micro-switch (2).This causes the electrical circuit to open or close dependingon the circuit setup. A mechanical limit stop (7) protects themicro-switch against destruction in the case of overpressure.

Adjustment of the switching pressure

To adjust the switching pressure, remove nameplate (8) andloosen locking screw (9). The switching pressure can now beadjusted by turning set screw (3). Then, set screw (3) must

be secured by means of locking screw (9) and nameplate (8)mounted.

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4/8 Bosch Rexroth AG  Hydraulics HED 1 RE 50040/04.06

Technical data (for applications outside these parameters, please consult us!)

General

Weight kg 1.2

Installation position Optional

Ambient temperature range °C –30 to +50 (NBR seals)–20 to +50 (FKM seals)

Hydraulic

Type HED 1 KA Type HED 1 OA

Pressure range bar 100 350 500 50 100 350

Maximum operating pressure (briefly) bar 600 600 600 80 350 350

Falling pressure – minimum bar 3 6 10 2 3 6

– maximum bar 92 325 465 45 82 295

Increasing pressure – minimum bar 6 10 20 3,5 8 20

– maximum bar 100 350 500 50 100 350

Maximum pressure at drain port bar 2

Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524 1); fast bio-degradablehydraulic fluids to VDMA 24568 (see also RE 90221); HETG(rape seed oil) 1); HEPG (polyglycols) 2); HEES (syntheticesters) 2); other hydraulic fluids on enquiry

Hydraulic fluid temperature range °C –30 to +80 (NBR seals)–20 to +80 (FKM seals)

Max. permissible degree of contamination of thehydraulic fluid - cleanliness class to ISO 4406 (c)

Class 20/18/15 3)

Viscosity range mm2/s 10 to 800

Electrical

Contact load – AC voltage V AC 250 V; 3 A

– DC voltage V DC 40 V; 1 AIn the case of DC voltage with inductive load, provide a sparksuppressor to increase the service life.

Maximum switching fre-quency

– Type HED 1 KA 1/h 18000

– Type HED 1 OA 1/h 3000 (briefly 1.5 1/s)

Switching accuracy (repeatability) < ± 2 % of set pressure

Electrical connection Cable gland Pg 11Plug-in connection Pg 11

Type of protection to DIN EN 60529 IP 65 with plug-in connector mounted and locked

Maximum cablecross-section

– Cable gland mm2 4

– Plug-in connector mm2 1.5

1)  Suitable for NBR and FKM seals2) Only suitable for FKM seals

3) The cleanliness classes specified for components must beadhered to in hydraulic systems. Effective filtration preventsmalfunction and, at the same time, prolongs the service lifeof components.

  For the selection of filters, see data sheets RE 50070,RE 50076, RE 50081, RE 50086 and RE 50088.

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Hydraulics Bosch Rexroth AGRE 50040/04.06 HED 1 5/8

Switching pressure differential (pressure switch with or without drain port)

  Note!

To ensure the reliability of the switching signal, the actualswitching pressure differential obtained must be greater thanthe existing switching pressure differential of the pressureswitch.

with drain port without drain port

   S  w   i   t  c   h   i  n  g  p  r  e  s  s  u  r  e   d

   i   f   f  e  r  e  n   t   i  a   l

   i  n   b  a  r   →

100806040200

2

4

6

8

HED 1 KA4X/100

   S  w   i   t  c   h   i  n  g  p  r  e  s  s  u  r  e   d

   i   f   f  e  r  e  n   t   i  a   l

   i  n   b  a  r   →

50403020100

1

2

3

4

HED 1 OA4X/50

5

Lower switching pressure in bar → Lower switching pressure in bar →

   S  w   i   t  c   h   i  n  g  p  r  e  s  s  u  r  e   d   i   f   f  e  r  e

  n   t   i  a   l

   i  n   b  a  r   →

3503002001000

5

15

HED 1 KA4X/350

10

20

25

   S  w   i   t  c   h   i  n  g  p  r  e  s  s  u  r  e   d   i   f   f  e  r  e

  n   t   i  a   l

   i  n   b  a  r   →

100806040200

5

10

15

20

HED 1 OA4X/100

25

Lower switching pressure in bar → Lower switching pressure in bar →

   S  w   i   t  c   h   i  n  g  p  r  e  s  s  u  r  e   d   i   f   f  e  r  e  n   t   i  a   l

   i  n   b  a  r   →

5004003002001000

15

30

HED 1 KA4X/500

   S  w   i   t  c   h   i  n  g  p  r  e  s  s  u  r  e   d   i   f   f  e  r  e  n   t   i  a   l

   i  n   b  a  r   →

3503002001000

10

30

HED 1 OA4X/350

20

40

50

60

Lower switching pressure in bar → Lower switching pressure in bar →

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      1      8      0

912

93

Ø27

35

      3      8  ,      5

      8      4

G1/4; 12

G1/4; 12

Ø25; 0,5

51

      Ø      6  ,      5

      1      8

      7

      1      5      3

1,5

37

19

8

44

4

6

2

3

1

7

5

1

8

6/8 Bosch Rexroth AG  Hydraulics HED 1 RE 50040/04.06

Unit dimensions (nominal dimensions in mm)

1 Locking mechanism for securing the set screw

2 Pressure port P

3 Drain port L, optional

4 Fixing holes

5 Electrical connection Pg 11, optional

6 Cartridge assembly, can be rotated in 90° increments

7 Electrical connection using cable gland Pg 11

8 Nameplate

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Hydraulics Bosch Rexroth AGRE 50040/04.06 HED 1 7/8

Unit dimensions: Electrical connection (nominal dimensions in mm)

Type HED 1 ..A4X/..K.. Type HED 1..A4X/..K6..

51

66

   4   3

   2   2

Pg 11

   c   a .

   1   5

3

6

5

47

62

   5   2

   1   4

   c

   a .

   2   0

4

6

5

Pg 11

Type HED 1 ..A4X/..KL.. Type HED 1..A4X/..K6L..

51

66

   4   3

   2   2

   c   a .

   1   5

65,5 10

5

6

3

2

6

Pg 11

65,5 10

47

62

   5   2

   1   4

   c   a .

   2   0

5

6

4

2

6

Pg 11

Type HED 1 ..A4X/..L..

65,5 10

        1         8

        7

61

2

6

Pg 111 Electrical connection using cable gland Pg 11

2 Lamp

3 Plug-in connector, red

4 Plug-in connector, grey

5 Can be rotated in 30° increments around the plug-inaxis

6 Dimension required to remove plug-in connector, lamp

and cable gland

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Bosch Rexroth AGHydraulicsZum Eisengießer 197816 Lohr am Main, GermanyPhone +49 (0) 93 52 / 18-0Fax +49 (0) 93 52 / 18-23 [email protected]

© This document, as well as the data, specifications and other informationset forth in it, are the exclusive property of Bosch Rexroth AG. It may not bereproduced or given to third parties without its consent.

The data specified above only serve to describe the product. No state-ments concerning a certain condition or suitability for a certain applicationcan be derived from our information. The information given does notrelease the user from the obligation of own judgment and verification. Itmust be remembered that our products are subject to a natural process of

wear and aging.

8/8 Bosch Rexroth AG  Hydraulics HED 1 RE 50040/04.06

Pin assignment

Plug-in connection “K” Plug-in connection “K6” (DIN EN 175201-804)

4

1

3

2

PE

1

4

2

3

5

6

PE   p 

Plug-in connection “KL” with lamp Plug-in connection “K6L” (DIN EN 175201-804)

4

1

3

2

PE

1

4

2

3

5

6

PE   p 

Circuit example

1)  Pressure swich2) Lamp

1

42

R(P)

S(N)

2)

1)   1

2

R(P)

S(N)

1

244

1

42

R(P)

S(N)

1

24

Simple circuit(1 x HED 1)

Differential circuitwith N/O contact

(2 x HED 1)

Differential circuitwith N/C contact

(2 x HED 1)

Connect lamp in accordance with the desired circuit