29200 Calahan P.O. Box 198 Roseville, MI 48066-0198 (586) 771-8400, Fax (586) 771-7770

“Your product development partner””

• Founded in 1973.

• Roseville, Plymouth.

• Over 375,000 Ft2.

• CCR Active Company.

• Small Business @ SBA.

• ITAR Registered.

RCO Engineering, Inc.

Your Product Development Partner29200 Calahan, Roseville, MI. 48066 USA, (586) 774-0100

www.rcoeng.com

RCO Engineering

Engineering & Design Metal Low Volume

Production

ProgramManagement

ProductEngineering

Design

Plastics & Hard Trim

Acoustical &Soft Trim

Mold Tooling

Proto Shop

Secondary Fixtures

Tool Design & N/C

Foam Molding

Seat Molds&

Acoustics

Skiving

PatternDevelopment

Tooling

Stamping

Laser

Assembly

Fixtures

ManufacturingEngineering

PlasticMolding

Cut & Sew

AssemblyContract Labor

& Technical Placements

Finance, Quality, Sales, Purchasing, Maintenance,

Logistics

Testing & Validation

Structures

Trim Testing

Durability

Quality Certifications

Seats & Trim Development

• Skiving (NC and manual)• Pattern Development• (2) Lectra Cutters• (5) Cut & Sew Cells• (2) PUR Foam Pour

Machines• (9) CNC foam mills

Aluminum Foundry

• Complete model, pattern (shell and sand) capabilities

• 3000 pound Aluminum in one pour

• 72x96x24 Max Size

• 75-210 Ton Compression Molding Press

• 50 Ton Compression Molding Press

• 6 Axis Water Jet Work Cell

• 80,000 Pound Celtic 300 Sand Machine

Injection Molding 150 to 2,500 T Painting Assembly Service Parts

Plastic

(8) Spotting Presses

• 43” x 43”• 40” x 35”• 59” x 59”• 72” x 120• 63” x 108”• 80”x 52”• 46”x 46”• 18”x 20”

D13 : (15) Injection Molding Machines

Tonnage Dimensions Between Tie Bars Shot Size

 2200 Ton 72" wide 63" long 70" height 320 oz .1500Ton 70" wide 52" long 60" height 260 oz.1100Ton 55" wide 45" long 51" height 165 oz. 880 Ton 46.3" wide 39.4" long 46" height165 oz. 700 Ton 36.5" wide 36.5" long 45" height125 oz. 650 Ton 36" wide 36" long 44" height 125 oz. 500 Ton (2) 32" wide 40" long 29" height 100 oz. 400 Ton 28" wide 28" long 30" height 30 oz. 300 Ton (2 ) 25" wide 25" long 25" height 30 oz. 230 Ton (2) 22" wide 22" long 22" height 30 oz. 150 Ton 27.5" wide 25.5" long 15" height8 oz. 85 Ton 22.8" wide 20.4" long 15" height5 oz.

Sheet Metal Fabrication

• 50 Tons ,100 Tons ,400 Tons, 440 Tons

600 Tons, 670 Tons ,1000 Tons ,1500 Tons, 2500 Tons presses

• (4) 5 Axis Lasers• (1) 2 Axis Laser• (3) Tube Benders• Fixtures• (8) Spot welders• (8) Weld cells (MIG/TIG)• (1) Robotic Welder• (6) Bridgeport's• (3) CNC machines • (3) Lathes

Manual Skiving

• Foam-Specific Sawso Wire saws - 2 Horizontal, 1

Verticalo Vertical Band saws , 3 Sizeso Reciprocating Table Saw

• 12 custom built Skiving stations

• 18+ unique foam types on hand

Molded Foam

• Pneumatic Assist Mold Carriers

• Cannon, and Krauss-MaffeiHigh Pressure PUR Foam Machines

• Walk-in Oven• Vacuum and Brush

style Foam Crushers

Foam Testing

• Certified weight scales• 2 _ Ferry/Schap Foam

hardness test machines

Climate controlled Test Lab supports multiple tests of molded foam.• ILD, IFD, CFD• Hysteresis curve studies• Density• Shore Hardness-A• Lexan template checks

CNC Group11- 3/axis Thermwood Machines in total with the versatility & capacity for prototype &production foam capability• 5 tables over 100” long• 6 tables at 55” long

• 2 Work stations• 1 Operator computer station

• 25 Ton crane capacity• (1)Vacuum Forming Machine 48”x72”• (1) Blanchard Grinder 26H - D - 48• (1) Surface Grinder 48” x 20”• (1) 6” G & L Boring Mill 60” x 96”• (1) 4” Lucas Boring Mill 120” table• (1) 4” Shibaura Boring Mill 96”• (1) Shibaura Boring Mill 72”• (2) Large Radial Drill Presses• (2) Down Draft Spray Booths• Water Jet Machine• Branson Vibration Welding Machines• Sonic Hand Held Welders • Heat Stake Machines

FDM Machine

• 1 Fortus 900mc FDM machine (abs/nylon/ultem)

Faro Arm

• 1 6’ Faro Arm Titanium

• 1 3’ Faro Arm Fusion (with laser scanning capability).

• 1 12’ Faro Arm (with laser scanning capability).

• Faro Scanner

Testing & Validation• A2LA Accredited Validation Lab 1394-01.• Personnel

• 3 Test Engineers• 1 Quality Engineer• 1 Equipment Engineer• 15 Technicians• 2 Report Writers

• 2 shifts for 16 hour test coverage M – F (16 hour Saturday and Sunday)

• Sample pickup and delivery• 5 business day report turnaround• Onsite fabrication and sample

modification• A2LA Accreditation• Soft Trim Durability Testing• Structures Testing• Mechanical / Electrical Durability• Drive-In Chamber w/Solar Array• H Point Determination• Overall Load Deflection• Seat Hardness Profile• Vibration Characteristics testing • Damping Factor test

Jan 2015