RB202 Redback Tyre Changer Manual

200. 2018

TYRE CHANGER

INSTRUCTION & MAINTENANCE MANUAL

We follow the way that wheel moving!

Read this entire manual carefully and completely before installation or operation of the tire changer

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INDEX PAGE 1. Introduction: .................................................................................................................................................................. 2 2. Warning label and sticking position: ............................................................................................................................. 2 3. Technical data ............................................................................................................................................................... 3 4. Transport: ...................................................................................................................................................................... 3 5. Unpacking & Inspection: .............................................................................................................................................. 3 6. Workplace requirements: .............................................................................................................................................. 3 7. Position and installation: ............................................................................................................................................... 4 8. Electricity and Pneumatic connections: ........................................................................................................................ 4 9. Adjusting operation: ...................................................................................................................................................... 4 9.1. Breaking the tyre bead： ........................................................................................................................................... 5 9.2. Demounting the tyre : ................................................................................................................................................ 5 9.3. Mounting the tyre :..................................................................................................................................................... 6 10. Inflating the tire: ......................................................................................................................................................... 6 11. Moving machine: ........................................................................................................................................................ 7 12. Maintenance: ............................................................................................................................................................... 7 13. Trouble shooting table: ............................................................................................................................................... 8 14. Guide for ordering spare parts .................................................................................................................................... 8 15. Wearing spare parts list ............................................................................................................................................. 10 16. Exploded drawing: .................................................................................................................................................... 10 15. Circuit diagram: ........................................................................................................................................................ 18 16. Pneumatic drawing: .................................................................................................................................................. 18

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Tyre Changer Warning This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further maintenance of the machine.

1. Introduction: Application Range: The semi-automatic tyre changer is especially designed for demounting / mounting tyres from wheel rims. Caution：Please use the machine only for purpose for which it is designed, don't use it for other purposes. Manufacturer shall not be liable for any damage or injury caused by failure to comply with these regulations. Safety regulation: Use of this machine is especially reserved to trained and qualified professional persons, those who already read the introduction manual carefully, or someone have the experience for operating similar machinery. Any changes and beyond the scope of use on this machine without manufacturer’s permission or do not according to the manual, may cause the malfunction and damage to machine, manufacturer can cancel warranty coverage for above. If some parts are damaged due to some reason, please replace them according to the spare parts list. (Attention: warranty is one year after manufactures’ delivery date; warranty excludes the easy-broken parts).

2. Warning label and sticking position:

01 Don’t put hands under the Mounting/demounting head during operation; 02 Don’t put hands between the jaws during operation; 03 Don’t put hands inside the tyre bead when demounting the tyre; 04 Make sure and to check the system is equipped with a good grounding circuit; 05 Don’t put feet between the Bead Breaker shovel and the body during operation; Security warning labels Caution: When the security warning labels are defaced or off, please recovery them in time! Do not allow to operate when the security warning labels are missed or imperfect. Do not allow to set any objects to obscure the security warning labels. Clients can self-set the warning labels (as right picture show) at any necessary positions.

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3. Technical data External locking rim dimensions 10~21＂ Internal locking rim dimensions 12~24＂ Max. Wheel diameter 1040mm(41＂) Max. Wheel width 355mm(14＂) Working Pressure 8-10bar Power supply 110V (1ph)/ 220V (1ph)/ 380V (3ph) Optional Motor power 0.75/1.1 kw Max. Rotating Torque (Turntable) 1078 Nm Overall Dimension 96*76*93cm Noise Level 75 Db

Remark: Rim dimensions defined at above table are based on the iron wheel rims. Aluminum rims are thicker than the iron wheel rims, so here above rim dimensions are just for the reference. Here above machine versions can be equipped with Rapid Tire Inflation Device (client optional device), IT-suffix version, accessory details can be found at the IT-suffix version exploded drawing.

4. Transport: When transporting, the machine should be with original package and placed according to the mark on the package. For the already packaged machine should be handled with a corresponding tonnage forklift for loading and unloading. The location to insert the fork feet shown as Fig 1

5. Unpacking & Inspection:

Pull out the nail which is nailed on the plate with tip jaw; unpack the carton and plastic cover. Check and make sure all parts shown on the spare parts list are included. If any parts are missing or broken, please do not use the machine and contact the manufacturer or dealer ASAP.

Fig 1 Fig 2 Fig 3

6. Workplace requirements: Choose workplace in compliance with safety regulations. Connect power supply and air source according to manual and workplace must have good air condition; in order to make the machine run well, its workplace requires at least clear space from each wall shown as Fig 2. If installing it outdoor, it must be protected by roof against rain and sunshine. Warning: the machine with motor must not be operated in explosive atmosphere.

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7. Position and installation: 1. Unscrew the nuts at the bottom, position the machine and calibrate it with the horizontal rule. Mount the machine with all the screws and to ensure the machine is stable. Make sure the system is equipped with a good grounding circuit for prevent electric leakage. And have operation range of ground for skid prevention. 2. Unscrew the nut A on the cabinet body B as shown in Fig 3. Lift the column C; mount it on the machine body B by using the nut A through the bolt located on the machine body B. If the column becomes loose after a period of using, tight them immediately. Otherwise the result of damage to the tyre may happen.

8. Electricity and Pneumatic connections:

Caution: Before installation and connection, check to be sure that the electricity power supply corresponds to the machine technical data. All the installation of electric and pneumatic devices must be operated by a professional electrician. Connect the compressed air connector which is on the machine right side with compressed air system. The electric grid that the machine connects to must have fuses protection device and good outer cover grounding protection. Install the leakage automatic air switch on the maim power supply, leakage current is set at 30A Caution: No power plug for this machine, the user should self-connect one power plug no less than 16A as well as in line with the machine voltage. Or directly connect with the power supply according to the above requirements.

9. Adjusting operation:

Turntable Rotation Pedal (Z) Bead Breaker Pedal (U)

Jaws open and close Pedal (V)

1) Tread the Turntable Rotation Pedal (Z), Turntable (Y) clockwise rotation; Lift up the Turntable Rotation Pedal (Z), Turntable (Y) counterclockwise rotation.

2) Tread Bead Breaker Pedal (U), Bead Breaker shovel (F) close toward inside; release Bead Breaker Pedal (U), Bead Breaker shovel (F) return to original position.

3) Tread Jaws open and close Pedal (V), four jaws (G) on the turntable open; tread again, four jaws (G) close. When the pedal is in the middle position, four jaws stop moving.

Tyre changer operation is consisted of three parts: 1）Breaking the tyre bead 2）Demounting the tyre 3）Mounting the tyre Caution: Before any operations, don’t wear loose clothing and wear protective hat, gloves, and skid-proof shoes. Ensure to exhaust the air in the tyre completely, and remove all the wheel weights from the rim.

Fig 4

UVZ T

S

F

CI

M

N

W

K

YG

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9.1. Breaking the tyre bead： Ensure to exhaust the air in the tyre completely, place the tyre against the rubber buffer (S). Bring the paddle against

the bead about 10mm from the edge of the rim shown as Fig 5. Tread Bead breaker Pedal (U) to push paddle into tyre. Repeat the above operations on different positions around the tyre and both sides of tyre until tyre bead is released completely.

Fig 5

9.2. Demounting the tyre : Ensure to remove all the weights on the wheel rim and to exhaust the air in the tyre completely before this operation.

Apply lubricating grease (or similar lubricant) around the tyre bead. Without the lubricant may lead to badly wear and tear on tyre. Clamp the wheel methods shown as below regarded to the ruled dimension:

a- to clamp the wheel from outside: Tread the Jaws open and close Pedal (V) halfway down to middle, positioning for the four clamps (G) by reference scale on the Turntable (Y); put the tyre on turntable, hold the rim, and tread the Jaws open and close Pedal (V) until the wheel is secured by the jaws.

b- to clamp the wheel from inside: Positioning for the four clamps (G) and let them all closed. Put the tyre on the turntable and tread the Jaws open and close Pedal (V) to open the clamps thereby lock the wheel in place. Caution: Check to make sure the wheel firmly secured by the four clamps before next step.

Lower the Vertical Arm (M) until the Mounting/demounting head (I) rests next to the edge of the rim, flip the Locking Handle to lock the Vertical Arm and Swing Arm in position, and also adjust the Rocker Arm make Mounting/demounting head can raise 2mm-3mm automatically from the edge of the wheel rim. Insert the Lifting Lever (T) between the tyre bead and the front section of the mounting/demounting head (I), and move the tyre above the mounting/demounting head as shown as Fig 6. Fig 6 Caution: Chains, bracelets, loose clothes and anything else close to the rotating parts will bring danger to the operator.

With the Lifting Lever held in position, tread the Turntable Rotation Pedal (Z), rotate the Turntable (Y) in a clockwise direction until the tyre is completely separated from the wheel rim. For the other side tyre demounting, keep using the lifting lever to lift the tyre, make the other side tyre separated from the wheel rim.

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9.3. Mounting the tyre : Caution: Check to make sure that the tyre and the wheel rim are of same size before mounting the tyre. To avoid any damage on type, lubricate the tyre bead and the wheel rim with the lubrication recommended by manufacturer. Put on the tyre and check the situation. Caution: When clamp the wheel rim, don't put your hands on the wheel rim to avoid injury during this operation.

Lock the Hexagonal Vertical Mounting Arm, put the tyre on the rim, let the Rocker Arm back to place as demounting the tyre. And let one side of tyre down bead above the rear section of the Mounting/demounting head, the other side under the front section of the Mounting/demounting head. Suppress the trye with hands or help arm, and then spin the turntable for mounting the tyre down bead. Repeat the above operation for mounting the tyre up bead. (Fig 7)

Fig 7

10. Inflating the tire:

Importance: It is very dangerous during inflating operation, take carefully and comply with instruction. When inflating, it will turn to be extremely dangerous if problems happen to tyre or rim. The possible burst force tire goes upward and outward, the big power may cause injury or death of the operator or the people around. Tyre may burst caused by following: 1) The wheel rim and the tyre are not of the same size; 2) The tyre or the wheel rim is damaged; 3) The pressure of tyre inflation is over the max. pressure recommended by manufacturer; 4) The operator fail to comply with the safety regulation; Please operate as follows: 1) Remove the valve cap from the valve stem; 2) Check to make sure the air nozzle is pressed down completely over the threads of the valve stem. 3) Check to make sure that the tyre and the wheel rim are of the same size; 4) Lubricate both the tyre bead and the wheel rim, additional lubrication is required if needed; Fig 8 5) Inflate the tyre with break, while inflating, check the pressure listed on the pressure gauge, also check whether the bead is fixed or not. Repeat operation above until the bead is secured; you need take special steps when inflating convex rim or double convex rim; 6) Continue inflating and check the air pressure frequently until to reach the required pressure. Note: Never exceed the max. inflation pressure given by the tyre manufacturer. Keep hands and your body away from inflating tyres. Only specially trained persons are allowed to perform the operations, do not allow other to operate or be near the tyre changer.

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11. Moving machine: Please use forklift to move the machine. Disconnect the tyre changer from the electricity power supply and

pneumatic power supply, lift the base board and insert the feet of forklift. Then mount the tyre changer machine to a new position and fix it tightly. Note: the place chosen for fixing the tyre changer must meet the safety regulation.

12. Maintenance:

Caution: only the professional persons can do the maintenance. To prolong the machine's life, maintain the machine timely according to the manual. Otherwise, it will impact the reliability of the machine or even cause injury to operator and others nearby. Caution: before performing any maintenance, disconnect the tyre changer from the electric power supply and pneumatic power supply, and tread the Jaws open and close Pedal or Turntable Rotation Pedal for 3~4 times to evacuate all compressed air from the machine. Damaged parts must be replaced by professional persons with the spare parts provided by manufacturer. Fig 9

- Clean the machine once every day after work. Clean the dirt on the turntable with diesel oil once per week and lubricate the slides and clamps.

- Following maintenance must be done at least once per month: -

Check oil level in Oil Fog Maker, please be filled with SAE30# oil if need. Unscrew with hex wrench (E). Based on connection of compressed air, first to tread Jaws open and close Pedal or Turntable Rotation Pedal 5-6 times, and then check whether oil in Oil Fog Maker drops down a drip of oil. For continuous operation, tread twice every time, drop down a drip of oil, and otherwise adjust the screw (D) that controlled oil enters with minus screwdriver. (Fig 9) As shown in Figure 9-1, when you found there are some water in the cup, push up the drain valve to drain away water with your fingers; loosen your fingers after drained water, drain valve can be automatic closed under the action of the spring. Note: After the first 20 days of use, retighten the jaws with tightening screws (B) on the Turntable (Fig 10) Fig 10 Note: in the event of turntable lose power, check to see if the belt is tight as follow steps: Remove the left side cover by unscrewing the screws; adjust two screws located on the motor support, keep a suitable distance between motor support and motor base; tight the screws for the belt tension.(Fig 11) Caution: please disconnect the machine from electric power supply and pneumatic power supply. Note: If Hexagonal Vertical Arm not be locked or not meet the requirement that 2-3mm from the bottom of Mounting/demounting head to rim, please adjust Hexagonal Locking Plate, refer to Fig 12 and adjust the (X).

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Note: In order to achieve the reliability of jaws and Bead Breaker shovel, operate as follows to keep their valves clean: 1. Remove the left side cover of the machine body by unscrewing the two screws; 2. Loosen the valve Muffler (A) which belong to Jaws open and close Pedal and Bead Breaker Pedal; (Fig 13) 3. Clean the silencers with compressed air, please replace it referring to the spare parts list if it is damaged. (Fig 13)

Fig 11 Fig 12

13. Trouble shooting table:

14. Guide for ordering spare parts

1. Firstly, the damaged or ordered sample should be gained and confirmed the quantity of spare parts 2. Confirm the replaced parts specification, avoid wrong order.

Problem Reason Solution

The turntable rotate just in one direction or can’t rotate.

Reverse Switch broken Replace the Reverse Switch

Belt broken Replace the belt

The Motor’s malfunction Check the motor cable or terminal block wire; Replace the motor if it was broken.

Demount or fix the wheel, the turntable can’t lock (spin with wheel); The jaws delay to open/close; The turntable locks the rim incorrectly.

Leakage of Air network Check all the parts on the air network.

The clamping cylinder can’t work. Replace the cylinder piston.

Worn jaws Replace the jaws. Broken washers of the chuck cylinder Replace it.

The mounting/demounting head always touch the rim during operation.

The locking plate incorrectly adjust or unqualified. Replace or adjust it.

Screws on the chuck loose; the Vertical Arm can’t be locked by Locking Plate

Tighten the screws; replace the Locking Plate.

The Bead Breaker Pedal and Jaw open and close Pedal can’t turn back to the original position.

pedal spring broken Replace it.

The Bead Breaker shovel operates difficultly.

Jammed muffler Clean it or replace it.

The washer on the Bead Breaker cylinder is broken. Replace it.

Fig 13

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The confirmed method showed as following: According to the use range and place position of parts, find out the codes of parts in the exploded drawing (section 17) from the manual. For example, if lifting level is needed to be ordered, resulting from the fact that lifting level always placed in the sleeve, and its exploded drawing position is showed as below: We can see the code “12” from the picture, then find out all the information of code “12” and record them. The recorded information: 3. Gather the detailed information of parts 4. Please contact the spare parts department and confirm the order. 5. After confirming the order with any problem, the spare parts department will deliver the goods for you according to the order.

11 B-027-060401-0 Grounding screw M6x40

12 C-200-580000-0 Lifting level

200-13 C-200-360000-0 Bead breaker arm spring

12 C-200-580000-0 Lifting level

Code . Order code Name Qty Purchase time of machine

12 C-200-580000-0 Lifting level 2 2009.6.25

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15. Wearing spare parts list

16. Exploded drawing:

Query NO. Order NO. Parts name Query NO. Order NO. Parts name

200-10 C-200-500000-0 Bead breaker buffer 200-321 S-000-175500-0 O- seal Ø173.4×5.3

226 S-005-020075-0 V- seal 20*28*7.5 331 S-000-019262-0 O- seal Ø 19.6*2.62

227 S-000-063265-0 O- seal 63*2.65 200-426 S-060-016000-1 Reverse switch

200-228 C-200-540000-0 clamp cylinder piston Ø70 521 S-000-030355-0 O- seal Ø 30*3.55

232 S-000-019262-0 O- seal Ø19.6×2.62 200-532 S-000-059262-0 O- seal 59.9*2.62

306 S-000-016265-0 O- seal Ø 16*2.65 200-532 S-000-059262-0 O- seal 59.9*2.62

307 S-000-020265-0 O- seal Ø 20*2.65 604 S-042-000686-0 Tyre changer belt A-28

200-308 S-000-180500-0 O- seal 180×5 702 C-200-900000-0 Helical hose

311 S-005-168115-0 V- seal 185×168×10.8 801 S-033-200002-1 Decompression filter

804 S-033-200002-2 Oil fog maker

200-1 CX-200-010000-0 Machine body 200-10 C-200-500000-0 Bead breaker buffer with pot point

200-2 CX-200-080000-0 Pedal front cover 11 B-027-060401-0 Grounding screw M6x40

200-3 CX-200-020000-0 Left cover 12 C-200-580000-0 Lifting lever

4 B-010-060101-0 Hex socket head bolt M6×10

200-13 C-200-360000-0 Bead breaker arm spring

5 B-040-061412-1 Flat washer Ø6*14*1.2 200-14 C-200-510000-0 Bead breaker arm rubber

6 B-014-080251-0 Outer hex bolt M8x25 200-15 C-200-470000-0 Oil-water box

200-9 C-000-001020-0 Rubber foot buffer 16 B-010-080201-0 Hex socket head bolt M8×20

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200-101 CX-200-250000-0 Square column

200-102 CX-200-190000-0 Swing arm pin

103 B-014-140301-0 Outer hex bolt M14x30

104 B-050-140000-0 Spring washer Ø14

105 CX-200-140000-0 Big washer

200-106 C-200-350000-0 Column adjust handle


200-120 C-200-490000-0 Vertical arm cap 200

200-121 C-200-390000-0 Vertical arm spring

128 B-040-102020-1 Flat washer Ø10X2

130 B-001-100001-0 Self-locking nut M10

200-133 CX-200-160000-0 Vertical arm 200

200-134 C-200-520000-0 Vertical arm washer

135-3# CW-113-020303-0 Complete mount/demount head B03#

136 CX-200-170000-0 Mount/demount head flat washer

137 B-014-100251-0 Outer hex bolt M10×25

200-138 CX-200-150200-0 Mount/demount head pulley

200-139 C-203-150100-3 Mount/demount head 3#

200-140 C-200-150400-0 Hex round pin

141 B-007-120121-0 Hex socket head bolt M12X12

200-158 C-200-230200-0 Locking Handle cover

200-160 CX-200-230000-0 Locking Handle

200-161 CX-200-200000-0 Locking plate

200-162 C-200-240000-0 Locking block cover

163 B-050-080000-0 Spring washer Ø8

200-164 C-200-210000-0 Eccentric shaft nut

165 B-014-080251-0 Outer hex bolt M8×25

166 B-004-120071-1 Nut M12X1.75X7


200-168 C-200-480000-0 Locking plate cap

200-169 CX-200-220000-0 Hex locking board 200

200-170 CX-200-180000-0 Swing arm 470

36

119

167

163

165

166

137

136

105

104

103

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221-201 CX-221-130000-0 Turntable assembly 630

200-203 CX-200-120000-0 Jaw cap 200

200-204 C-200-570000-0 Jaw 200

205 CX-200-140000-0 Big washer

206 B-050-160000-0 Spring washer Ø16

207 B-014-160401-0 Outer hex bolt M16×40

208 C-200-440000-0 Turntable cap

221-209 CX-221-310000-0 Connection rod assembly 615

221-210 CX-221-280000-0 Square turntable 615

211 CX-200-290000-0 Square turntable washer

212 B-055-650001-0 Snap ring Ø65(shaft)

221A-214 CX-221-110000-A Jaw slide guide with pin

215 B-040-122520-1 Flat washer Ø12X2


217 B-014-120801-0 Outer hex bolt M12×80

218 B-046-122050-1 Teeth locking washer Ø12x20.5x1

219 B-040-123030-1 Flat washer Ø12X30X3

200-220 CX-200-300000-0 Connection rod nut

221A-221 CX-221-110100-A Jaw slide guide without pin

221-222 C-221-100400-0 Threaded connection rod 390

221-223 C-221-100200-0 Clamping cylinder piston rod 400

200-224 C-200-100100-0 Clamping cylinder cover without handle

225 S-011-010808-0 Straight union 1/8"-Ø8

226 S-005-020075-0 V- seal 20*28*7.5

227 S-000-063265-0 O-seal 63*2.65

200-228 C-200-540000-0 Clamping cylinder piston φ70

229 B-040-122520-1 Flat washer Ø12X2

230 B-004-120071-1 Nut M12X1.75X7

221-231 C-221-100500-0 Clamping cylinder barrel 360

232 S-000-019262-0 O-seal 19.6X2.65

200-233 C-200-100300-0 Clamping cylinder cover with handle

234 S-018-010808-0 Union 1/8-Ø8


221-236 CW-105-021100-0 Complete clamping cylinder

200-237 CW-104-021100-0 Complete Turntable

216

217

219

215

211

212

218

206

207

205

208

232

226

225

234

235

230229

227

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200-13 C-200-360000-0 Bead breaker arm spring 317 B-001-160001-1 Nut M16*1.5

200-301 B-010-140301-0 Hex socket head bolt M14×30 318 U-006-000001-1 Bronze stripes


200-370 C-200-070600-0 Bead breaker shovel protection cover(optional)

303 S-018-010408-0 Union (90°)1/4-Ø8 319 B-050-140000-0 Spring washer Ø14

304 B-001-160001-1 Nut M16*1.5 320 B-055-160001-0 Snap ring Ø16

305 B-040-162820-1 Flat washer Ø16*28*2 200-321 S-000-180500-0 O-seal 180x5

306 S-000-016265-0 O-seal Ø 16*2.65 200-322 CX-200-030000-0 Bead breaker arm 200

307 S-000-020265-0 O-seal Ø 20*2.65 200-323 CX-200-040000-0 Bead breaker pin

200-308 S-000-175500-0 O-seal Ø170.8x5.33

200-324 CX-200-050600-0 Bead breaker cylinder rotating pin

200-309 CX-200-050500-0 Bead breaker cylinder cover assembly 325 B-040-122520-1 Flat washer Ø12X2

200-310 C-200-050100-0 Bead breaker cylinder piston rod 326 B-001-120001-0 Self-locking M12

311 S-005-168115-0 V-seal 185X168X11.5 327 B-040-083030-1 Flat washer Ø8*30*3

200-312 C-200-050200-0 Bead breaker cylinder piston 328 B-050-080000-0 Spring washer Ø8

200-313 CX-200-050300-0 Bead breaker cylinder barrel 329 B-014-080201-0 Outer hex bolt M8×20

314 B-010-060161-0 Hex socket head bolt M6×16 330 S-011-010808-0 Straight union 1/8"-Ø8

200-315 CX-200-070000-0 Bead breaker shovel assembly 331 S-000-019262-0 O-seal 19.6X2.65

316 B-010-120901-0 Hex socket head bolt M12×90 200-334 CW-108-020000-0 Complete bead breaker cylinder

316

317

320

331

325326

327

328329

311

303

306304

305 308 307

330

302314

318

319

200-321

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200-480

423

442

445

420

438

439411

440

410437

427

441

417

418

409

405

406

408407

432

434

425430

433

429

616459

423422

428

452

457

453

422

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200-401 C-200-060400-0 Reverse switch pedal 428 B-040-061210-1 Flat washer Ø6*12*1

221-402 C-221-060300-0 5-way valve pedal(right) 429 B-040-040000-1 Flat washer Ø 4


430 B-024-040161-0 Cross-round head screw M4*16

406 B-040-122520-1 Flat washer Ø12X2 200-431 C-200-530000-0 Reverse switch handle

407 B-017-040301-0 Cross head screw M4X30 432 B-001-060001-0 Self-locking nut M6

408 B-040-040000-1 Flat washer Ø 4 433 B-040-030000-1 Flat washer Ø3

409 B-001-040001-0 Self-locking nut M4 434 B-024-030161-0 Cross head screwM3×16

410 B-001-080001-0 Self-locking nut M8 200-435 CX-200-060600-0 Pedal connection rod

411 B-040-081715-1 Flat washer Ø 8*17*1.5 437 CX-200-060700-0 Pedal front shaft

200-412 C-200-061300-0 Cam connection rod 438 B-004-080001-0 Nut M8

200-413 C-200-060100-0 Pedal suport board 439 C-200-370000-0 Pedal twist spring

200-414 C-200-380000-0 Pedal Spring


200-415 C-200-061500-0 Cam


200-416 C-200-810000-0 Cam washer 442 S-012-010808-0 Union (90°)1/8-Ø8


445 S-016-010808-2 T-union1/8-2* Ø 8

420 B-019-290121-0 Cross head self-tapping screw

200-449 C-200-060901-0 5-way valve barrel

200-421 CX-200-060500-0 Cam cover 200-451 C-200-061100-0 5-way valve cover

422 CW-110-020000-0 Complete 5-way valve for clamping cylinder

452 B-024-290121-0 Cross head screw ST2.9*14

423 CW-110-020001-0 Complete 5-way valve for bead breaker cylinder

453 S-023-010801-0 Muffler 1/8"

200-424 C-200-061400-0 Reverse switch cover 200-455 CX-200-061200-0 5-way valve rod

425 B-004-040001-1 Nut M4 200-456 C-200-061000-0 5-way valve rod spacer

200-426 S-060-016000-1 Reverse switch 457 S-000-012400-0 O-seal 12*20*4


200-480 CW-109-020000-0 Complete 3-pedals assembly

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200-501 C-300-320302-0 Gear box lower cover

502 S-040-030204-0 Bearing 30204

503 S-005-020080-1 Gear box seal φ20*35*8

200-504 C-200-320500-0 Gear Belt pulley

505 B-014-080251-0 Outer hex bolt M8×25

506 B-065-006020-0 Key washer 6×20

200-507 C-200-320400-0 Worm rod

508 S-040-006010-0 Bearing 6010

200-509 C-200-320200-0 Worm gear shaft

200-510 C-200-320100-0 Worm gear

200-511 CZ-200-320600-0 Worm gear shaft spacer

512 B-014-100551-0 Outer hex bolt M10×55

513 B-050-100000-0 Spring washer Ø10

200-514 B-060-006020-0 Pin 6X20

515 B-040-102020-1 Flat washer Ø10*20*2


517 B-040-061412-1 Flat washer Ø 6*14*1.2

200-518 C-300-320301-0 Gear box upper cover

519 B-065-010040-0 Key washer 10×40

520 B-065-014040-0 Key washer 14×40

521 S-000-030355-0 O-seal Ø 30*3.55

200-522 C-200-320700-0 Oil resistant seal


524 B-050-080000-0 Spring washer Ø 8

525 B-040-083030-1 Flat washer Ø 8*30*3

200-526 CW-107-020001-0 Complete gear box

A04 S-015-000008-3 T-union 3* Ø 8

A44 B-010-060161-0 Hex socket head bolt M6×16

A48 S-017-010808-2 T-union

200-531 CX-200-430100-0 Rotating valve casing

200-532 S-000-059262-0 O-seal 59.9X2.62

200-535 CX-200-430200-0 Rotating valve mandrel

537 S-035-055080-0 Hose 5.5* Ø 8

A41 S-011-010808-0 Straight union 1/8"-Ø8


200-540 CW-106-020000-0 Complete Rotating valve

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200-504 C-200-320500-0 Gear Belt pulley

601-MC S-050-220110-5 Motor 220V/50HZ

601-MY S-050-230075-0 Motor 220v

200-602 CX-200-330000-0 Motor Belt pulley


604 S-042-000686-0 Tyre changer belt A-28

605 B-014-080651-0 Outer hex bol tM8X65

606 B-040-083030-1 Flat washer Ø8X30X3

607-80 S-063-008000-0 Capacitor 80μf,110V

607-50 S-063-005000-0 Capacitor 50μf,220V

608 B-040-102020-1 Flat washer Ø10X20X2

609 B-050-100000-0 Spring washer Ø10

610 B-014-100251-0 Outer hex bolt M10X25

611 B-014-080351-0 Outer hex bolt M8X35

612 B-004-080001-0 Nut M8

613 B-040-082220-1 Flat washer φ8X22X2

614 C-200-560000-0 Motor rubber washer

200-615 CX-200-340000-1 Motor support

616 CZ-000-205150-0 Motor cable 5×1.0

617 B-050-080000-0 Spring washer φ8

200-618 C-200-560000-0 Motor rubber buffer

701 S-038-000100-0 Inflating gun indicator

702 C-200-900000-0 Helical hose

703 S-025-104008-0 Notch nut

704 S-011-010414-0 Straight union1/4-1/4

705 B-040-132420-1 Flat washer Ø13

706 S-030-010400-2 Pressure adjust valve

707 S-012-010408-0 Union 1/4-Ø8

708 CW-090-000201-0 Complete inflating gun (without pressure adjust)

708W CW-090-000201-1 Complete inflating gun (with pressure adjust)

801 S-033-200002-1 Relief pressure filter

802 S-025-000050-0 Quick nozzle

803 S-018-010408-0 Union (90°)

804 S-033-200002-2 Oil fog maker

806 S-015-010414-3 T-union 3×1/4

810 CW-114-020000-0 Complete oil fog maker

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15. Circuit diagram:

16. Pneumatic drawing:

RB202 Redback Tyre Changer Manual

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Transcript of RB202 Redback Tyre Changer Manual