Date :

From :

E-mail :

X

before after before after

n n+1

n n+1

n n+1

n n+1

Object :

CAQE 1118/70

27-Nov-18

Frédéric PAYEN Fax N° : /

Phone N° : +33 237186154

Object: Aptiv external communication about Product and/or Process evolution

Customer Communication N°:

frederic.payen@aptiv.com

This proposition is sent for :

Approval request before change project launching

Change project information

Change start of production information (with first product delivery)

You will find here below data regarding a Product/Process change

Raw material securisation (PA 6.6 worldwide capacity shortage)

part level revision part level revision

Désig

na

tio

n

Aptiv P/N - Ref Aptiv Aptiv P/N - Ref Aptiv

211PC209S2055

211PC209S3055

211PC209S4055

211PC209SR055

Ch

an

ge d

escri

pti

on

Securisation of raw material for the SLIDER of Connector 20w Hybrid :

PA 6.6 becomes PBT

Reason:Quality improvement Cost reduction

Technical product/process improvement Product version creation/suppression

Restart of production after one year stop

Harness maker pilot for PSA : LEONI Harness maker for other OEM :

A PPAP file will be sent upon requestTo be filled when applicable

Further information :

As a reaction of this difficult situation, APTIV Epernon will do :

- Internal product and process qualification,

- Communication to all our customers,

- PPAP level 3 submission with laboratory report according Product Validation Test Plan # CAQE 1018/51 (attached to this communication), material

certificates and updated FMEA & QCP.

Capacity increase

Manufacturing location transfer

Harness maker pilot for xxx :

Other : raw material securisation

Documents updating

Bill of matérial updating

APTIVZI des Longs Réages - BP50025

28231 EPERNON CEDEX - FRANCE

DPGP-4.1-ME-EPE-01-F03 Application date : 11/23/2015 rev 0.1

Date :

Date Approval Refusal

Date :

by

(Before project launching)

CAQE 1118/70

27-Nov-18

Object: Aptiv external communication about Product and/or Process evolution

Approval Request

Function Signature

Customer Communication N°:

We request a return of this document completed with your opinion and eventual remarks.

Company Identification

This change proposal need your approval before launching.

Name

Comments:

Customer acknowledgement

Without any respond from your side, we will consider one month after sending of this communication, that

you give a tacit approval of this change request.

Desired respond : within 2 weeks after reception

DPGP-4.1-ME-EPE-01-F03 Application date : 11/23/2015 rev : 0.1

Date :

Object: APTIV external communication about Product and/or Process evolution

Following APTIV assembly manual, this change has no impact on process in your plants.

Previsional PPAP deadline :

Previsional application deadline :

This change will be validated by OEM and/or pilots harness maker appointed, following PPAP level

requested by OEM.

Before delivery of first parts, you will receive a new communication confirming application deadline,

and how these first parts will be identified.

27-Nov-18

PROJECT LAUNCHING

INFORMATION

Customer Communication N°:

Week 06 / 2019

CAQE 1118/70

frederic.payen@aptiv.com

In case of question on PPAP file or initial samples, please contact :

This communication is send for your information.

Samples for testing or other questions, please contact :

Week 02 / 2019

frederic.payen@aptiv.com

Yes No

Yes No

Parts

Harness maker file / PPAP level 3

File

Assembly / Is the assembly manual modified following to this modification ?

Just after implementation we will provide if requested following elements :

Customer drawing / Is the drawing modified following to this modification ?

DPGP-4.1-ME-EPE-01-F03 Application date : 11/23/2015 Rev : 0.1

Customer Communication N°:

Date :

CAQE 1118/70

27-Nov-18

Securization of

Slider Raw

material

Modification description

Object : APTIV external communication about Product and/or Process evolution

DPGP-4.1-ME-EPE-01-F03 Application date : 11/23/2015 Rev: 0.1

Aptiv Services Deutschland GmbH

Hausanschrift: Rathsbergstraße 25 D-90411 Nürnberg

Telefon: Telefax: Internet:

(0911) 5272 – 0 (0911) 5272 – 599 www.aptiv.com

Sitz der Gesellschaft: Wuppertal Registergericht: AG Wuppertal, HRB 21453

Geschäftsführung: Kirsten Stenvers (Sprecherin) Markus Kerkhoff Matthias Laumann

Aufsichtsrat: Michael Gassen (Vorsitzender)

Nuremberg, 8th November 2018

PA66 raw material limitation

Dear Customer,

As the plastics industry finds itself in a serious PA66 capacity shortage, consequently Aptiv will be affected as well out of this general market situation for products using PA66. Based on our actual forecast for products using this material it is foreseeable, that for 2019 customer demands we are seeing a gap versus the commitments of our raw material suppliers. Aptiv is in a close and regular contact with our suppliers in order to further improve the situation. In parallel, we are working on a risk mitigation plan which considers to qualify alternative materials. We will come back to you soon in order to share further details and fully trust in your support in the validation process of the selected products allowing us to manage this situation. Next to that starting from now on and until further notice, APTIV will be not in a position to support any demand increases on products using PA66. We are well aware of the issues this may create on your side. Please be assured of our commitment to take all necessary actions to overcome this difficult situation. In the meantime, we thank you for your understanding and cooperation. Best regards,

Aptiv Services Deutschland GmbH

Thomas Fuchs

Sales Director CS EMEA Account Manager

Product Specification

PVTP n° CAQE 1018/51

Page 2/9

revision 01

Update : 22/10/2018

DPGP-4.4-PE-EPE-01.F01 Application date :02/08/2016 Rev : 01

CONTENT

1 Scope ............................................................................................................................................... 3

1.1 Content ...................................................................................................................................... 3

1.2 Validation ................................................................................................................................... 3

2 Applicable documents .................................................................................................................... 3

2.1 Product documents .................................................................................................................... 3

2.2 Other documents ........................................................................................................................ 3

2.3 Design ........................................................................................................................................ 3

2.4 Materials .................................................................................................................................... 3

2.5 Technical characteristics ............................................................................................................ 4

2.6 Product validation (PV) tests and performance characteristics ................................................... 4

2.7 Summary of tests in sequence ................................................................................................... 8

2.8 Product property related packaging requirements ...................................................................... 8

3 Quality provisions ........................................................................................................................... 9

3.1 Samples selection ...................................................................................................................... 9

3.2 Re-validation testing ................................................................................................................... 9

3.3 Quality inspection ....................................................................................................................... 9

4 Document revisions ........................................................................................................................ 9

Product Specification

PVTP n° CAQE 1018/51

Page 3/9

revision 01

Update : 22/10/2018

DPGP-4.4-PE-EPE-01.F01 Application date :02/08/2016 Rev : 01

1 Scope

1.1 Content

This specification describes the technical performance qualification tests and quality requirements for the SECURIZATION FOR RAW MATERIAL OF THE SLIDER

1.2 Validation

The validation tests shall be performed using only the specifications and standards mentioned herein. All inspections shall be performed using the applicable validation plan and product drawings.

2 Applicable documents The following documents are part of this specification. In case of conflict between the requirements of this specification and the product drawing or between the requirements of this specification and the referenced documents, this specification shall take precedence.

2.1 Product documents

A. Customer drawings: PSA : 211FT0434 rev. E (96 494 332 80 rev. C) Generic : PCC0828890 rev A B. Product specifications: Generic PSA specification : B21 7050 rev. A Specific PSA specification : STE 96 477 755 99 rev B APTIV specification : CAQE 0902/24 rev. 9 C. Application specifications : PU057 rev. J D. Packaging specification: PU057 rev. J

2.2 Other documents

• Interface definition : 211FT0436 rev. 4

2.3 Design

The product shall comply with the applicable product drawing (refer 2.1).

2.4 Materials

The material shall be in accordance to the product drawing (refer 2.1).

Product Specification

PVTP n° CAQE 1018/51

Page 4/9

revision 01

Update : 22/10/2018

DPGP-4.4-PE-EPE-01.F01 Application date :02/08/2016 Rev : 01

2.5 Technical characteristics

A. Nominal voltage : B. Vibration class: class 1 (3g) C. Application temperature: class 3 (-40°C +100°C) D. Water proof class : class 0 (not sealed) E. Applicable wire size :

• 2.8 terminal : ISO 0,35 mm² to 2,5 mm²

• 1.5 terminal : ISO 0.35 mm² to 2 mm²

• 0.64 terminal : ISO 0.22 mm² to 0.75 mm²

F. Terminal P/N

See PU057

2.6 Product validation (PV) tests and performance characteristics

The product is designed to meet the electrical, mechanical and environmental performance requirements as described in paragraph 2.6. All tests are performed at room temperature according to IEC 512, unless otherwise specified.

Product Specification

PVTP n° CAQE 1018/51

Page 5/9

revision 01

Update : 22/10/2018

DPGP-4.4-PE-EPE-01.F01 Application date :02/08/2016 Rev : 01

DIMENSIONAL TESTS

Test n° Test Description Specification Requirement Procedure for test

Nb

of

measu

rem

en

ts

Fir

st

se

ria

l to

ol

Cap

acit

y t

oo

l

Tra

nsfe

r

1 Dimensional examination Partial metrology according to the customer drawing

Slider position / housing (opened position)

60,0 mm max New raw material : 1 connector per slider (cavity numbers : 1 to 8) Existing raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

8

4

Slider position / housing (closed position)

45.6 mm max New raw material : 1 connector per slider (cavity numbers : 1 to 8) Existing raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

8

4

2 Terminal overlap 2.8 terminal

0,8 mm min

New raw material : 1 connector

1

1.5 terminal 0.64 terminal

0,8 mm min 0.8 mm min

New raw material : 1 connector New raw material : 1 connector

1

1

Product Specification

PVTP n° CAQE 1018/51

Page 6/9

revision 01

Update : 22/10/2018

DPGP-4.4-PE-EPE-01.F01 Application date :02/08/2016 Rev : 01

MECHANICAL TESTS

Test n° Test Description Specification Requirement Procedure for test

Nb

of

measu

rem

en

ts

Fir

st

se

ria

l to

ol

Cap

acit

y t

oo

l

Tra

nsfe

r

3 Mating force STE 96 477 755 99 rev B

F ≤ 80N B21 7050 rev. A § 9.4.2.1 - At initial :

New raw material : 1 connector per slider (cavity numbers : 1 to 8) Existing raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

- After mating / unmating endurance (20 cycles) :

New raw material : 1 connector per slider (cavity numbers : 1 to 8) Existing raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

8

4

8

4

4 Unmating force STE 96 477 755 99 rev B

F ≤ 80N B21 7050 rev. A § 9.4.3 - At initial :

New raw material : 1 connector per slider (cavity numbers : 1 to 8) Existing raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

- After mating / unmating endurance (20 cycles) :

New raw material : 1 connector per slider (cavity numbers : 1 to 8) Existing raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

8

4

8

4

Product Specification

PVTP n° CAQE 1018/51

Page 7/9

revision 01

Update : 22/10/2018

DPGP-4.4-PE-EPE-01.F01 Application date :02/08/2016 Rev : 01

5 Mating / unmating endurance STE 96 477 755 99 rev B

--- B21 7050 rev. A § 11.1.1

- At initial � 20 cycles New raw material : 1 connector per slider (cavity numbers : 1 to 8) xisting raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

8

4

6

Connector locking efficiency STE 96 477 755 99 rev B

F ≥ 150N

B21 7050 rev. A § 9.2.3 Test A

- After mating / unmating endurance (20 cycles) :

New raw material : 1 connector per slider (cavity numbers : 1 to 8) Existing raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

8

4

7 Slider closing force in no mating position

STE 96 477 755 99 rev B

20N ≤ F ≤ 40N --- New raw material : 1 connector per slider (cavity numbers : 1 to 8) Existing raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

8

4

8 Slider extraction force STE 96 477 755 99 rev B

F ≥ 150N B21 7050 rev. A § 9.5.1 New raw material : 1 connector per slider (cavity numbers : 1 to 8) xisting raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

8

4

Product Specification

PVTP n° CAQE 1018/51

Page 8/9

revision 01

Update : 22/10/2018

DPGP-4.4-PE-EPE-01.F01 Application date :02/08/2016 Rev : 01

9 Resistance to impact – Fall of a ball --- No mechanical damage

B21 7050 rev. D § 9.4.1 New raw material : 1 connector per slider (cavity numbers : 1 to 8) Existing raw material : 1 connector per slider (cavity number : 1, 4, 5, 6)

8

4

2.7 Summary of tests in sequence

Test n° Test description A B C D E 1 Dimensional examination 1

2 Terminal overlap 1

3 Mating force 1 – 4

4 Unmating force 2 – 5

5 Mating / unmating endurance

3 (20 cycles)

6 Connector locking efficiency 6

7 Slider closing force in no mating position 1

8 Slider extraction force 2

9 Resistance to impact 1

2.8 Product property related packaging requirements

If applicable, please define all relevant packaging requirements related to product properties to be ensured / secured by the packaging definition.

Product Specification

PVTP n° CAQE 1018/51

Page 9/9

revision 01

Update : 22/10/2018

DPGP-4.4-PE-EPE-01.F01 Application date :02/08/2016 Rev : 01

3 Quality provisions

3.1 Samples selection

The samples shall be in accordance to the product drawings. They shall be selected at random from current production in the following volume per test groups:

3.2 Re-validation testing

In case of significant changes on the product or manufacturing process affecting form, fit, function of the product, (special characteristics), the quality department shall conduct a re-validation testing of the product according to the above mentioned plan.

3.3 Quality inspection

The quality inspection will be performed in accordance to the applicable Delphi Control Plan. The dimensional and functional requirements of the product shall comply with the applicable product drawing and this specification.

4 Document revisions

REV.

Date Modifications Name

01 22/10/2018 Initial version L. LE CLERE