Raw Grains Grains Grain Customer Separator...Separator LOQ (Local Output) = Ton Associates 1 Staff...

Copyright © 2017 The eVSM Group, All Rights Reserved

This tutorial will guide you through the steps to draw a simple map, perform

common calculations, and plot charts using the Quick Processing stencil.

Quick Processing Tutorial

3

Viewing/printing eVSM Tutorial:

This tutorial is designed for two

page layout. If printing, you will

need double-sided print.

For on-screen viewing, save the PDF

file to your PC and then open it in

Acrobat Reader (not in a web

browser). In the Acrobat menus,

click “View>Page Display", make

sure “Show Cover Page in Two Page

View” is checked and then select

"Two Page View”.

4

Z001

0

A001

0

A002

0

A003

0

A004

0

Z002

0

A005

0

Z003

0

A008

0

A007

0

A006

0

Grain Customer

Grain Farm

Raw Grains

Separator

Grains

Hay CustomersHay

Mixed Grain

Customers

Mixed Grain

Mixing

Quinoa


On your Desktop, click

the “Start eVSM” icon.

If you see a message like this,

you must “Enable” macros.

1

2

Start eVSMStep 1:

4

Click to enable

macros.Click “Trust all from

publisher” to avoid the

security notice in future.

3

4

Copyright © 2017 The eVSM Group, All Rights Reserved Quick_eVSM

Learn eVSM BasicsStep 2:

VSM6

Avoid re-sizing eVSM shapes. Instead

grow the drawing page when needed.

To resize the page, hold down the “Ctrl”

key, and then drag any page edge to the

required size. This method works on all

four edges of the page.

2

Save your Visio file and then

insert a new page via the right-

mouse menus on the page-tabs.

5


Learn eVSM Basics

7

Zooming:

-Ctrl + Shift = Drag Zoom Options

-Whole page view in Visio 2003/2007: Ctrl + W

-Whole page view in Visio 2010/2013: Ctrl + Shift + W

6

Use the shape’s

right-mouse menus

to turn it into a car

4

Blue icons in the main stencil

represent families of shapes. Drag

out the Transport icon.

3

eVSM Help resources are available in the

Learn module of the toolbar. Hover over

each help button and learn what it does.

1


eVSM Data

QuickProces

sing

9.45.0000.0

Enter the

available hours

per day and

days per week.

A dialog box will appear

asking you to select the

map units. Select “US

Units” for this example.

Click the Open button and select

the Quick Processing Stencil and

click OK.

Drag out the red icons from

the Quick Processing

Stencil first. This is very

important!

Initiate the map for Quick ProcessingStep 3:

Time and Unit Center

Customer Center

8

6

1

3

2

Open

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its


#0Z0005

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

Enter the

demand

weight.

Align all shapes

to the grid as you

drop them.

Initiate the map for Quick Processing

9

4

5


eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#0

A0020

Supplier Lead Time

Day2

Raw Grains

#0A0030

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25

Inventory Requirement

LbWeekAuto

Days of Inventory

DayAuto

#0A0080

Weight Per Unit

LbUnit

1000

Max Station Capacity

UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator

LOQ (Local Output) = Ton

Associates Staff1

Do not change any blue

“Auto” values. These

will get calculated

automatically later.

Green icons in the Quick

eVSM stencils are called

“Centers.” Use these to create

the flow.

Fill in the data as shown

for all shapes. Double-

click the unit to change

from Week to Day.

Draw the Flow for Raw GrainsStep 4:

Supplier Center

Activity Center

Inventory Center

10

3

2

1

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its


Grains

#0A0050

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

#0Z0005

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

Draw the Flow for Raw Grains

11


eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

A0020

Supplier Lead Time

Day2

Raw Grains

A0030

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

A0080

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1

Drag out a Customer

Center and Inventory

Center for the Hay flow.

Draw the Flow for HayStep 5:

Inventory Center

Customer Center

12

1

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

P

P

P


Grains

A0050

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Hay

A0070

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Z0060

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

Z0005

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

Fill in the data as

shown for all

shapes.

Draw the Flow for Hay

13

2

P

P P

P


eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

A0020

Supplier Lead Time

Day2

Raw Grains

A0030

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

A0130

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1

Drag out a Customer

Center, Activity Center,

and two Inventory Centers

for the Mixed Grains flow.

Draw the Flow for Mixed GrainStep 6:

Inventory Center

Customer Center

Activity Center

14

1

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

P

P

P


Grains

A0050

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

A0110

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

A0100

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing

LOQ (Local Output) = Bag

Hay

A0070

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

A0090

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

Z0060

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

Z0005

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

Z0080

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Fill in the data as

shown for all

shapes.

Draw the Flow for Mixed Grain

15

2

P P

P

P P

P

P


eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

A0020

Supplier Lead Time

Day2

Raw Grains

A0030

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

A0120

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1

Drag out arrows from the

Main Stencil as shown to

visualize the flow.

Add ArrowsStep 7:

16

1

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

P

P

P


Grains

A0050

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

A0110

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

A0100

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

A0070

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

A0090

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

Z0060

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

Z0005

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

Z0080

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Add Arrows

17

P

P

P

P

P

P

P

P


Hold down the Shift key

and select the green

shapes in the order shown.

This will be path 1.

Click the Sequence

button.

eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

A0020

Supplier Lead Time

Day2

Raw Grains

A0030

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

A0130

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1

Sequence Path 1Step 8:

A

18

1

2

Sequence

B

A

C

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

P

P

P


Grains

A0050

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

A0110

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

A0100

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

A0070

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

A0090

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

Z0060

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

Z0005

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

Z0080

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Sequence Path 1

E

19

D

P

P

P

P P

P

P

P


Again, hold down the Shift key, select the

shapes in order for Path 2, then click the

Sequence button.

eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

A0020

Supplier Lead Time

Day2

Raw Grains

A0030

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

A0040

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1


A

20

2

Sequence

A

Flow %100

Flow %100

Flow %100

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

These sequence

arrows show the first

path with the data

attached.

1

P

P

P


Grains

A0050

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

A0110

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

A0100

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

A0070

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

A0090

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

Z0060

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

Z0005

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

Z0080

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Sequence Path 2

C

DE

21

B

C

DE

Flow %100

P

P P

P

P

P

P

P


Again, hold down the Shift key, select

the shapes in order for Path 3, then

click the Sequence button.

The sequence arrows with

data attached are now

shown for paths 1 and 2.

eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

A0020

Supplier Lead Time

Day2

Raw Grains

A0030

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

A0040

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1


22

1

2

Sequence

Flow %100

Flow %100

Flow %100

Flow %100

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

P

P

P


Grains

A0050

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

A0110

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

A0100

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

A0070

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

A0090

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

Z0060

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

Z0005

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

Z0080

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Sequence Path 3

A

B

23

A

B

Flow %100

Flow %100

Flow %100

Flow %100

P

P

P

P

P

P

P

P


Again, hold down the Shift key, select

the shapes in order for Path 4, then

click the Sequence button.

eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

A0020

Supplier Lead Time

Day2

Raw Grains

A0030

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

A0040

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1


24

2

Sequence

Flow %100

Flow %100

Flow %100

Flow %100

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

P

P

P


Grains

A0050

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

A0110

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

A0100

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

A0070

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

A0090

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

Z0060

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

Z0005

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

Z0080

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

B

Sequence Path 4

25

A

B

Flow %100

Flow %100

Flow %100

Flow %100

Flow %100


data attached are now shown

for paths 1, 2, and 3.

1

P

P

P

P

P

P

PP


Click Auto Path to automatically

generate path numbers based on

the sequence arrows.

eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#3

A0010

Supplier Lead Time

Day2

Raw Grains

#3A0020

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

#3A0030

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1

Create Path Numbers Based on Sequence ArrowsStep 12:

26

2

Auto Path

Flow %100

Flow %100

Flow %100

Flow %100

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

These Path tags are used to specify paths. #3

implies that the shape is on 3 paths. If you’d

like to see the path numbers the shape is on,

right click and select “Show paths on Center”.

This will display all the path numbers the

shape is on just above the path tag.

4

NOTE: Your path numbers may be

different than shown but the calculations

will still be correct.


Click Auto Tag to automatically re-

order the tag numbers based on the

sequence arrows.

Grains

#2A0040

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

4A0060

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

#2A0070

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

1A0050

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

#2A0080

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

1Z0020

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

3Z0010

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

#2Z0030

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Create Path Numbers Based on Sequence Arrows

27

3

Auto Tag

Flow %100

Flow %100

Flow %100

Flow %100

Flow %100

Flow %100


data attached are now

shown for all paths.

1


The Sequence Arrows can be hidden or

shown by clicking the Show Sequence

button. To simplify the map, the arrows will

now be hidden.

eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#3

A0010

Supplier Lead Time

Day2

Raw Grains

#3A0020

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

#3A0030

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1

Update Sequence DataStep 13:

28

3

Show Seq.

Flow %100

Flow %100

Flow %100

Flow %100

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its


Grains

#2A0040

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

4A0060

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

#2A0070

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

1A0050

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

#2A0080

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

1Z0020

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

3Z0010

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

#2Z0030

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Update Sequence Data

29

Flow %100

Flow %95

Flow %100

Flow %100

Flow %100

Flow %5

Change the Quinoa

DIW% to 5%.

2

Change the Grains

DIW% to 95%.

1


Enter the setup

time for the

“Separator” activity.

eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#3

A0010

Supplier Lead Time

Day2

Raw Grains

#3A0020

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

#3A0030

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1

SetupsStUpDay

1

Time Per Setup

MinStUp

40

Add-OnsStep 14:

Activity Center

Activity Setup

Activity Scrap

30

2

Flow %100

Flow %100

Flow %100

Flow %100

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

Note how all these yellow add-on names start

with the word “Activity.” Yellow Add-ons that

follow a green Center can only be used with

that Center. So, these “Activity…” add-ons can

be used only with the Activity Center.

1


Grains

#2A0040

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

4A0060

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

#2A0070

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

1A0050

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

#2A0080

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

1Z0020

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

3Z0010

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

#2Z0030

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Scrap Yield Loss

%4

Add-Ons

31

Flow %100

Flow %95

Flow %100

Flow %100

Flow %100

Flow %5

Enter the scrap percent

for the “Mixing” activity.

3


Click the Show Seq button on the

toolbar to show the Sequence

Arrows again.

Drag out a Sequence

Output Weight add-on and

glue it under the Flow%

from Separator to Grains

and Separator to Hay.

Enter cost allocations

and UOW% for both

add-ons.

eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#3

A0010

Supplier Lead Time

Day2

Raw Grains

#3A0020

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

#3A0030

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Associates Staff1

SetupsStUpDay

1

Time Per Setup

MinStUp

40

Add Arrow DataStep 15:

Sequence Center

Sequence Output Weight

32

1

2

3

Show Seq.

Flow %100

Flow %100

Flow %100

UOW% %80

Cost Allocation

%4

Flow %100

UOW% %20

Cost Allocation

%96

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its


Grains

#2A0040

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

4A0060

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

#2A0070

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

1A0050

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

#2A0080

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

1Z0020

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

3Z0010

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

#2Z0030

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Scrap Yield Loss

%4

Add Arrow Data

33

Flow %100

Flow %95

Flow %100

Flow %100

Flow %100

Flow %5

To tidy up, select each

Sequence Arrow and use its

yellow diamond to change

the curvature of the arrow.

4


eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#3

A0010

Supplier Lead Time

Day2

Raw Grains

#3A0020

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

#3A0030

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Technician

A0090 all

Resource Quantity RQ2

Resource Time

HrDay

15

Supervisor

A0100 all


Resource Time

HrDay

4

Associates Staff1

SetupsStUpDay

1

Time Per Setup

MinStUp

40

Add Resource CentersStep 16:

Resource Center

34

Flow %100

Flow %100

Flow %100

UOW% %80

Cost Allocation

%4

Flow %100

UOW% %20

Cost Allocation

%96

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

Drag out two resource

centers from the Quick

Processing stencil.

Fill in all data as

shown.1

2


Grains

#2A0040

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

4A0060

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

#2A0070

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

1A0050

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

#2A0080

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

1Z0020

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

3Z0010

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

#2Z0030

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Scrap Yield Loss

%4

Add Resource Centers

35

Flow %100

Flow %95

Flow %100

Flow %100

Flow %100

Flow %5


eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#3

A0010

Supplier Lead Time

Day2

Raw Grains

#3A0020

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeekAuto

Days of Inventory

DayAuto

#3A0030

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %Auto

Stations Stn1

Separator


Technician

A0090 all


Resource Time

HrDay

15

Supervisor

A0100 all


Resource Time

HrDay

4

Associates Staff1

SetupsStUpDay

1

Time Per Setup

MinStUp

40

Add Resource PipesStep 17:

36

Flow %100

Flow %100

Flow %100

UOW% %80

Cost Allocation

%4

Flow %100

UOW% %20

Cost Allocation

%96

Resource PTMinUnit40

Resource PTMinUnit8


52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

Fill in all data as

shown.

2

To add Resource Pipes, hold down the

SHIFT key and select the Resource

Center and then the Activity(s) that it is

being piped into, then click the Auto

Pipe button.

1

Auto Pipe


Grains

#2A0040

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeekAuto

Days of Inventory

DayAuto

Quinoa

4A0060

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeekAuto

Days of Inventory

DayAuto

#2A0070

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %Auto

Stations Stn1

Mixing


Hay

1A0050

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeekAuto

Days of Inventory

DayAuto

Mixed Grain

#2A0080

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeekAuto

Days of Inventory

DayAuto

1Z0020

Takt RateLbHr

Auto

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

3Z0010

Takt RateLbHr

Auto

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

#2Z0030

Takt RateLbHr

Auto

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Scrap Yield Loss

%4

Add Resource Pipes

37

Flow %100

Flow %95

Flow %100

Flow %100

Flow %100

Flow %5

Resource PTMinUnit6

To improve visibility, click

on an arrow and use the

yellow diamond to

change the curvature.

3


Click on the Check button on the

toolbar to check for any errors in

the map.

When complete, verify

that all automatic blue

values were calculated.

eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#3

A0010

Supplier Lead Time

Day2

Raw Grains

#3A0020

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeek

97249.35

Days of Inventory

Day1.29

#3A0030

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %108.56

Stations Stn1

Separator


Technician

A0090 all


Resource Time

HrDay

15

Supervisor

A0100 all


Resource Time

HrDay

4

Associates Staff1

SetupsStUpDay

1

Time Per Setup

MinStUp

40

Solve the modelStep 18:

38

1

3

Check

Flow %100

Flow %100

Flow %100

UOW% %80

Cost Allocation

%4

Flow %100

UOW% %20

Cost Allocation

%96


Resource PTMinUnit8


52

Year

Week

75

Week

Hr

5

Week

Day

Un

its


After addressing any errors, click

the Solve button on the toolbar to

solve the map.

Grains

#2A0040

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeek

15559.90

Days of Inventory

Day1.61

Quinoa

4A0060

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeek

325.52

Days of Inventory

Day15.36

#2A0070

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %23.15

Stations Stn1

Mixing


Hay

1A0050

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeek

50000.00

Days of Inventory

Day1.00

Mixed Grain

#2A0080

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeek

6250.00

Days of Inventory

Day2.10

1Z0020

Takt RateLbHr

666.67

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

3Z0010

Takt RateLbHr

125.00

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

#2Z0030

Takt RateLbHr

83.33

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Scrap Yield Loss

%4

Solve the model

39

2

Solve

Flow %100

Flow %95

Flow %100

Flow %100

Flow %100

Flow %5

Resource PTMinUnit6


eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#3

A0010

Supplier Lead Time

Day2

Raw Grains

#3A0020

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeek

97249.35

Days of Inventory

Day1.29

#3A0030

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %108.56

Stations Stn1

Separator


Technician

A0090 all


Resource Time

HrDay

15

Supervisor

A0100 all


Resource Time

HrDay

4

Associates Staff1

SetupsStUpDay

1

Time Per Setup

MinStUp

40

Add Lead Time ChartStep 19:

Lead Time Chart

40

Flow %100

Flow %100

Flow %100

UOW% %80

Cost Allocation

%4

Flow %100

UOW% %20

Cost Allocation

%96


Resource PTMinUnit8


52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

Drag out a Lead Time

Chart from the Quick

Processing stencil.

Right-click on the chart

shape and select “Plot

Ladder Chart”.

1

2

Lead Time Chart

0 2 4 6 8

A0010

Grain Farm

A0020

Raw Grains

A0050

Hay

14.35

A0010

Grain Farm

A0020

Raw Grains

A0040

Grains

A0080

Mixed Grain

27.08

A0010

Grain Farm

A0020

Raw Grains

A0040

Grains

34.95

A0060

Quinoa

17.49


Grains

#2A0040

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeek

15559.90

Days of Inventory

Day1.61

Quinoa

4A0060

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeek

325.52

Days of Inventory

Day15.36

#2A0070

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %23.15

Stations Stn1

Mixing


Hay

1A0050

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeek

50000.00

Days of Inventory

Day1.00

Mixed Grain

#2A0080

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeek

6250.00

Days of Inventory

Day2.10

1Z0020

Takt RateLbHr

666.67

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

3Z0010

Takt RateLbHr

125.00

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

#2Z0030

Takt RateLbHr

83.33

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Scrap Yield Loss

%4

Add Lead Time Chart

41

Flow %100

Flow %95

Flow %100

Flow %100

Flow %100

Flow %5

Resource PTMinUnit6

3

Lead Time ChartDay

8 10 12 14 16 18

2

A0060

Quinoa

A0080

Mixed Grain

417.49

Supplier Lead Time

Legend

Non Value Added

Value Added

Here’s the

completed chart.


eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#3

A0010

Supplier Lead Time

Day2

Raw Grains

#3A0020

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeek

97249.35

Days of Inventory

Day1.29

#3A0030

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %108.56

Stations Stn1

Separator


Technician

A0090 #0


Resource Time

HrDay

15

Supervisor

A0100 #0


Resource Time

HrDay

4

Associates Staff1

SetupsStUpDay

1

Time Per Setup

MinStUp

40

Resource

Balance

Add Resource Balance ChartStep 20:

Resource Balance Chart

42

Flow %100

Flow %100

Flow %100

UOW% %80

Cost Allocation

%4

Flow %100

UOW% %20

Cost Allocation

%96


Resource PTMinUnit8


52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

Right-click on the chart

shape and select “Plot

Chart”.

2

Drag out the

Resource Balance

Chart from the Quick

Processing stencil.

1


Grains

#2A0040

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeek

15559.90

Days of Inventory

Day1.61

Quinoa

4A0060

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeek

325.52

Days of Inventory

Day15.36

#2A0070

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %23.15

Stations Stn1

Mixing


Hay

1A0050

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeek

50000.00

Days of Inventory

Day1.00

Mixed Grain

#2A0080

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeek

6250.00

Days of Inventory

Day2.10

1Z0020

Takt RateLbHr

666.67

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

3Z0010

Takt RateLbHr

125.00

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

#2Z0030

Takt RateLbHr

83.33

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Scrap Yield Loss

%4

Add Resource Balance Chart

43

Flow %100

Flow %95

Flow %100

Flow %100

Flow %100

Flow %5

Resource PTMinUnit6

Here’s the

completed chart.

3

Resource Balance Chart

Min

/Da

y

0

200

400

600

800

1000

1200

1400

1600

1800

2000

A0090

Tech

nician

A0100

Sup

erviso

r

Separator

Mixing

Separator

Mixing Resource Usage PT VA

Legend

Effective Resource Time


eVSM Data

QuickProces

sing

9.45.0000.0

Grain Farm

#3

A0010

Supplier Lead Time

Day2

Raw Grains

#3A0020

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit25


LbWeek

97249.35

Days of Inventory

Day1.29

#3A0030

Weight Per Unit

LbUnit

1000


UnitHr

1

Process Lead Time

Min55

Step Yield %80

Utilization %108.56

Stations Stn1

Separator


Technician

A0090 #0


Resource Time

HrDay

15

Supervisor

A0100 #0


Resource Time

HrDay

4

Associates Staff1

SetupsStUpDay

1

Time Per Setup

MinStUp

40

Making VA/NVA Timeline VisibleStep 21:

44

52

Year

Week

75

Week

Hr

5

Week

Day

Un

its

Once you click OK, the

timeline will appear under

the appropriate centers.

3

Hr19.28

Min55.00

Flow %100

Flow %100

Flow %100

UOW% %80

Cost Allocation

%4

Flow %100

UOW% %20

Cost Allocation

%96


Resource PTMinUnit8


Check the visibility box for

Non Value Added and

Value Added variable

2


Grains

#2A0040

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit5


LbWeek

15559.90

Days of Inventory

Day1.61

Quinoa

4A0060

LOQ = Ton

Weight Per Unit

LbUnit1000

Inventory Unit1


LbWeek

325.52

Days of Inventory

Day15.36

#2A0070

Weight Per Unit

LbUnit

25


UnitHr

15

Process Lead Time

Min25

Step Yield %100

Utilization %23.15

Stations Stn1

Mixing


Hay

1A0050

LOQ = Bale

Weight Per Unit

LbUnit500

Inventory Unit20


LbWeek

50000.00

Days of Inventory

Day1.00

Mixed Grain

#2A0080

LOQ = Bag

Weight Per Unit

LbUnit25

Inventory Unit105


LbWeek

6250.00

Days of Inventory

Day2.10

1Z0020

Takt RateLbHr

666.67

Expected Lead Time

Day1

Hay Customers

Demand Weight

LbDay

10000

3Z0010

Takt RateLbHr

125.00

Expected Lead Time

Day1

Grain Customer

Demand Weight

LbDay

1875

#2Z0030

Takt RateLbHr

83.33

Expected Lead Time

Day1

Mixed Grain

Customers

Demand Weight

LbDay

1250

Associates Staff1

Scrap Yield Loss

%4

Making VA/NVA Timeline Visible

45

If you would like to make the VA/

NVA timeline visible, first click the

Views button.

1

Views

Hr24.10

Hr230.40

Min25.00

Hr15.00

Hr31.50

Flow %100

Flow %95

Flow %100

Flow %100

Flow %100

Flow %5

Resource PTMinUnit6

QProcTutorial_v9_ePDF.vsdMJ_1MJ_2MJ_3MJ_4MJ_5MJ_6MJ_7MJ_8MJ_9MJ_10MJ_11MJ_12MJ_13MJ_14MJ_15MJ_16MJ_17MJ_18MJ_19MJ_20MJ_21MJ_22MJ_23MJ_24MJ_25MJ_26MJ_27MJ_28MJ_29MJ_30MJ_31MJ_32MJ_33MJ_34MJ_35MJ_36MJ_37MJ_38MJ_39MJ_40MJ_41MJ_42MJ_43

Raw Grains Grains Grain Customer Separator...Separator LOQ (Local Output) = Ton Associates 1 Staff...

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Transcript of Raw Grains Grains Grain Customer Separator...Separator LOQ (Local Output) = Ton Associates 1 Staff...