RAV4 - toyota-tech.eu · Manual reference number: AIM 003 581-0 2 of 14 Reon record Rev. No. Date...
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RAV4 Side Sills Installation Instructions Model year: 2015/10 Vehicle code: **A4**-AN***W Part number: PW156-0R000-01 PW156-0R000-24 Manual reference number: AIM 003 581-0
Transcript of RAV4 - toyota-tech.eu · Manual reference number: AIM 003 581-0 2 of 14 Reon record Rev. No. Date...
RAV4 Side Sills Installation Instructions
Model year: 2015/10 Vehicle code: **A4**-AN***W
Part number: PW156-0R000-01 PW156-0R000-24
Manual reference number: AIM 003 581-0
Manual reference number: AIM 003 581-0 2 of 14
Revision recordRev. No. Date Page Picture Update New Deleted steps
3M 20103M 751
adhesion promoter3M 4298 UV
2x
PZ415-00000-00
FL
RR
FR
RLA
A B
C
B
D
PW156-0R002-** =
PW156-0R000-01 / PW156-0R000-24
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/10 Vehicle code: **A4**-AN***WPart number: PW156-0R002-**
A1
A2
D1
B1
C1
C2
B1
LH
LH
Rear
RAV4 Model year: 2015/10Vehicle code: **A4**-AN***WPart number: PW156-0R002-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
RHFront
C RH
C1
RAV4 Model year: 2015/10Vehicle code: **A4**-AN***WPart number: PW156-0R001-**
D1
RH
RHRear
RAV4 Model year: 2015/10Vehicle code: **A4**-AN***WPart number: PW156-0R001-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
D
+
C DPW156-0R001-** = +
DEGREASER
CLEANER
A2
RAV4 Model year: 2015/10Vehicle code: **A4**-AN***WPart number: PW156-0R002-**
0 10 20 30 40 50
LHA
LHFront
010
2030
4050
6070
8090
100
C2
RAV4 Model year: 2015/10Vehicle code: **A4**-AN***WPart number: PW156-0R001-**
0 10 20 30 40 50
RHFront
010
2030
4050
6070
8090
100
C
RH
CLEANER / DEGREASER
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
A2 A1
A2
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
0 10 20 30 40 50
LHA
LHFront
010
2030
4050
6070
8090
100
376 mm
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
B1
LH
LH
Rear
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
B1
1
2
Manual reference number: AIM 003 581-0 3 of 14
2
1
MSDS
40°C
18°C
5
4
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
B1
LH
LH
Rear
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
adhesion promoter3M 4298 UV
1 2
> 1.5 min.< 1 h.
A2
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
0 10 20 30 40 50
LHA
LHFront
010
2030
4050
6070
8090
100
∼50 mm2
∼50 mm
3
∼50 mm2
∼50 mm3
11 A
A2
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
0 10 20 30 40 50
LHA
LHFront
010
2030
4050
6070
8090
100
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
B1
LH
LH
Rear
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
X
X
1 mm
X-X
1 mm
A
A
3
Manual reference number: AIM 003 581-0 4 of 14
A2
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
0 10 20 30 40 50
LHA
LHFront
010
2030
4050
6070
8090
100
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
B1
LH
LH
Rear
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
A
11
2
A2
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
0 10 20 30 40 50
LHA
LHFront
010
2030
4050
6070
8090
100
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
B1
LH
LH
Rear
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
A
1 2 1
∼50 mm2
∼50 mm3∼50 mm
3
∼50 mm2
B
1
Manual reference number: AIM 003 581-0 5 of 14
7
6
8
A2
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
0 10 20 30 40 50
LHA
LHFront
010
2030
4050
6070
8090
100
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
B1
LH
LH
Rear
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
A B
27 mm
A2
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
0 10 20 30 40 50
LHA
LHFront
010
2030
4050
6070
8090
100
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
B1
LH
LH
Rear
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
A
B
1
2
1
A2
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
0 10 20 30 40 50
LHA
LHFront
010
2030
4050
6070
8090
100
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
B1
LH
LH
Rear
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
AB
1 2 1
Manual reference number: AIM 003 581-0 6 of 14
9
10
11
Manual reference number: AIM 003 581-0 7 of 14
A2
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
0 10 20 30 40 50
LHA
LHFront
010
2030
4050
6070
8090
100
1
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
LH
LH
Front
A
A1RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
B1
LH
LH
Rear
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
AB
2DEGREASER
CLEANER
12
13
24 h24 h5 min.
MAX
90Km/h
RHS = LHSDC A B
Minimum1m.
24 h24 h5 min.
MAX
90Km/h
RHS = LHSDC A B
Minimum1m.
Manual reference number: AIM 003 581-0 8 of 14
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
Print 100%Check with rulers
before use.CHECK SIZE
LH
LH
Front
A
A1RAV4 Model year: 2015/10Vehicle code: **A4**-AN***WPart number: PW156-0R002-**
A2 RA
V4 M
odel year: 2015/10Vehicle code: **A
4**-AN
***WPart num
ber: PW156-0R002-**
010
2030
4050
LHA
LHFront
0 10 20 30 40 50 60 70 80 90 100
Manual reference number: AIM 003 581-0 9 of 14
Print 100%Check with rulers
before use.CHECK SIZE
B1
LH
LH
Rear
RAV4 Model year: 2015/10Vehicle code: **A4**-AN***WPart number: PW156-0R002-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
B
D1
RH
RHRear
RAV4 Model year: 2015/10Vehicle code: **A4**-AN***WPart number: PW156-0R001-**
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
D
Manual reference number: AIM 003 581-0 10 of 14
Manual reference number: AIM 003 581-0 11 of 14
Manual reference number: AIM 003 581-0 12 of 14
010
2030
4050
6070
8090
100
0 10 20 30 40 50 60 70 80 90 100
RHFront
C RH
C1
RAV4 Model year: 2015/10Vehicle code: **A4**-AN***WPart number: PW156-0R001-**
Print 100%Check with rulers
before use.CHECK SIZE
C2
RAV4
Model year: 2015/10
Vehicle code: **A4**-A
N***W
Part number: PW
156-0R001-**
010
2030
4050
RHFront
0 10 20 30 40 50 60 70 80 90 100
C
RH
Manual reference number: AIM 003 581-0 13 of 14
CHECK SHEET
Installation Date: Stamp:Technician Name & Signature:
. . / . . / . . . .
VIN n°
Model / Year RAV42015/10 Side Sills
P/N = OK
= OK
B1
RAV4 Model year: 2015/09Vehicle code: **A4**-AN***WPart number: PW156-0R000-**
080
9010
0
0 10 20 30 40 50 60 70 80 90 100
X
X
1 mm
1 mm
LH RH27 mm
X-X
Manual reference number: AIM 003 581-0 14 of 14
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