RAV 4 (LHD) - toyota-tech.eu · Manual reference number AIM 004 315-1 4 of 39 EN DE ES FR IT PT NL...
Transcript of RAV 4 (LHD) - toyota-tech.eu · Manual reference number AIM 004 315-1 4 of 39 EN DE ES FR IT PT NL...
06D
E43
90B
RAV 4 (LHD) TPA Front Installation instructions
Model year: 2018/11 Vehicle code: *XA*5*L-*N**BW
Part number: PW501 - 42100 Main kit PW501 - 00700-** (x1) Sensor kit 90° (in body colour) PW501 - 00701-** (x1) Sensor kit 180° (in radiator grille colour) PW501 - 42200-** (x1) Adapters (in radiator grille colour)
Manual reference number: AIM 004 315-1
Manual reference number AIM 004 315-1 2 of 39
Kabelisolierung
Manual reference number AIM 004 315-1 3 of 39
Manual reference number AIM 004 315-1 4 of 39
EN DE ES FR IT PT NL DA NO SV FI CS
L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá
B Black Schwarz Negro Noir Nero Preto Zwart Sort Sort Svart Musta Černá
BR Brown Braun Marrón Marron Marrone Castanho Bruin Brun Brun Brun Ruskea Hnĕdá
DL Dark blue Dunkelblau Azul oscuro
Bleu foncé Blu scuro Azul-
escuroDonker-blauw Mørkeblå Mørkeblå Mørkblå Tummansi-
ninen Tmavomodrá
DG Dark green Dunkelgrün Verde oscuro
Vert foncé Verde scuro Verde-
escuroDonker-groen Mørkegrøn Mørkegrønn Mörkgrön Tummanvihreä Tmavozelená
G Green Grün Verde Vert Verde Verde Groen Grøn Grønn Grön Vihreä Zelená
GR Grey Grau Gris Gris Grigio Cinzento Grijs Grå Grå Grå Harmaa Šedá
LA Lavender Lavendel Lavanda Lavande Lavanda Lavanda Lavendel Lavendel Lavendel Lavendel Laventeli Levandulová
LB Light blue Hellblau Azul claro Bleu clair Blu chiaro Azul-claro Lichtblauw Lyseblå Lyseblå Ljusblå Vaaleansininen Bledĕmodrá
LG Light green Hellgrün Verde claro Vert clair Verde chiaro Verde-
ciaro Lichtgroen Lysegrøn Lysegrønn Ljusgrön Vaaleanvihreä Svĕtlezelená
NO Natural colour Naturfarben Color
natural Nature Colori naturali Cores naturais Naturel Naturfarvet Naturfarger Naturfärger Luonnonväri Přírodní
barva
O Orange Orange Naranja Orange Arancione Laranja Oranje Orange Orange Orange Oranssi Oranžová
P Pink Rosa Rosa Rose Rosa Rosa Rosé Rosa Rosa Rosa Rosa Růžová
R Red Rot Rojo Rouge Rosso Vermelho Rood Rød Rød Röd Punainen Červená
PU Purple Purpur Púrpura Pourpre Rosso porpora Púrpura Paars Purpur Purpur Purpur Purppura Purpurová
SB Sky blue Himmel-blau Azul cielo Bleu ciel Celeste Azul-céu Hemels-
blauw Himmelblå Himmelblå Himmelsblå Taivaansininen Blankytná
T Yellow brown Gelbbraun Amarillo-marrón
Marron-jaune Giallomarrone Castanho-
amarelado Geelbruin Gulbrun Gulbrun Gulbrun Keltaisenrus-kea Žlutohnĕdá
W White Weiß Blanco Blanc Bianco Branco Wit Hvid Hvit Vit Valkoinen Bilá
Y Yellow Gelb Amarillo Jaune Giallo Amarelo Geel Gul Gul Gul Keltainen Žlutá
V Violet Violett Violeta Violet Viola Violeta Violet Violet Fiolett Violett Violett Fialová
HU PL EL RU TR BG ET LV LT RO SL SK
L Kék Niebieska Μπλε Синий Mavi Cиньо Sinine Zils Mélyna Albastru Modra Modrá
B Fekete Czarna Mαύρο Чёрный Siyah Черно Must Melns Juoda Negru Čma Čierna
BR Barna Brązowa Kαϕέ Коричневый Kahver-engi Кафяво Pruun Brūns Ruda Maro Rjava Hnedá
DL Sötétkék Granatowa Σκούρομπλε
Тёмно-синий Koyu mavi Тъмносиньо Tumesi-
nine Tumši zils Tamsiaimélyna
Albastruînchis
Temnomodra Tmavomodrá
DG Sötétzöld Ciemnozielona Σκούροπράσινο
Тёмно-зелёный Koyu yesil Тъмнозелено Tumero-
heline Tumši zaļš Tamisiaižalia
Verdeînchis
Temnozelena Tmavozelená
G Zöld Zielona Πράσινο Зелёный Yeşil Зелено Roheline Zaļš Žalia Verde Zelena Zelená
GR Szürke Szara Γκρι Серый Gri Cиво Hall Pelёks Pilka Gri Siva Sivá
LA Levendulakék Lawenda Λεβάντα Лавандовый Lavanta Лавандула Lavendel Lavanda Lavanda Lavandă Sivka Levanduľa
LB Világoskék Jasnoniebieska Aνοικτόμπλε Голубой Acik mavi Cветлосиньо Helesinine Gaiši zils Šviesiai
mélynaAlbastrudeschis
Svetlomodra Svetlomodrá
LG Világoszöld Jasnozielona Aνοικτόπράσινο
Светло-зелёный Acik yesil Cветлозелено Helerohe-
line Gaiši zaļš Šviesiaižalia
Verdedeschis
Svetlozelena Svetlozelená
NO Természetesszínű
Barwynaturaine
Φυσικάχρώματα Телесный Nötr Естествен
цвят Värvitu Dabiskakrāsa
Natŭralispalva
Culoarenaturală
Naravnabarva
Prírodnáfarba
O Narancs Pomarańczowa Πορτοκαλί Оранжевый Turuncu Оранжево Oranž Oranžs Oranžiné Portocaliu Oranžna Oranžová
P Rózsaszín Różowa Poζ Pозовый Pembe Poзово Roosa Rozā Rožiné Roz Roza Ružová
R Piros Czerwona Kόκκιυο Красный Kırmızı Червено Punane Sarkans Raudona Roşu Rdeča Červená
PU Bíborvörös Purpurowa Πорϕυρό Πγρпурный Mor Πγρпурнo Tume-punane
Purpursar-kans Purpuriné Mov Škrlatna Purpurová
SB Égszínkék Bękitna Γαλάζιο Heбесно-голубой
Gökmavisi Heбесносиньо Taevasi-
nine Debeszils Žydra Azuriu Nebesnomodra Azúrová
T Sárgásbarna Żołlobrązowa Κιτρινοκαϕέ Жёлто-коричневый
Sarikahverengi Жълтокафяво Kollane-
pruunDzelten-brūns
Gelsvairuda
Galben-maro
Rumenorjava Žltohnedá
W Fehér Biała Λευκό Белый Beyaz Бяло Valge Balts Balta Alb Bela Biela
Y Sárga Żołta Κίτρινο Жёлтый Sarı Жълто Kollane Dzeltens Geltona Galben Rumena Žitá
V Ibolyakék Fioletowa Moßv Фиолетовый Menekşe Виолетово Lilla Violets Violetinė Violet Vijolična Fialová
Manual reference number AIM 004 315-1 5 of 39
Revision recordRev. No. Date Page Step Remarks 08/03/2019 7 - Tool list updated 08/03/2019 11 6 Disconnect sign added 08/03/2019 12 7 Order of removal changed 08/03/2019 20 17 Degreaser added 08/03/2019 22-24 19-23 Engine bay routing updated 08/03/2019 26 25 Pedal area routing updated 08/03/2019 32 32 Torque updated 08/03/2019 33 33 Tool for drilling changed 08/03/2019 35 - Check sheet updated
1
1
1
1
1
1
1
1
1
Manual reference number AIM 004 315-1 6 of 39
A B
F
D
E
1x 1x
75x1x
G H
1x
T9363
1x
J
1x
CT6574 T6575
4x
1x
Z
3x
I
U
O
2x
25 3560 60
T6430
T9364
1x
P
T
T1
T2
1x
PW501-00700-**N
T6640
1x
PW501-00701-**N1
T8497
Z6Z5
T9492
Z1Z2
Z3Z4
PW501-42200-**R
1x
R1
R 2R 3
U1U2U3U4
U5
T9843
Manual reference number AIM 004 315-1 7 of 39
T8612
=
=
= =
=
10 =
10 = = START=
=
T8613
40°C
18°C
T0001
T0007
T3850
T1092
10 mm
T3851
T0003
T0005
T6239
T0012
Würth Art. No.0558130
T6656
T6075
PZ415-0JGA2-00T7225
PZ415-0JGS2-00
T7769
MSDS
T7771
T6114
PZ415-0JGA1-00
T0134
T8268
T8269
T8352CLICK
T7517
0,13 mmØ 4 mmØ 10 mm
T8567
(ø 27,5 mm Round knockout punch)
T7770
CLEANER / DEGREASER
MSDS
T6319
AIM 003 516-*
1
T3491
1
T9857
Ø 27 mm
Würt Art. No.0604 101 13
Ø 17 mm 1
1
Manual reference number AIM 004 315-1 8 of 39
3
1 T8718
A 1 E
4
ACLEANER / DEGREASER
2
2 E1
E23
E1
E2E2
29
2L9499
B
1 B
3
CLEANER / DEGREASER
H 2
2
3
H1
H2 H2
H1
H2
T8617
12
3
N 1x
T9543
23
N1 1 1x
Manual reference number AIM 004 315-1 9 of 39
T10110
TT1
T2
U
U5T1UN 4
U3M
U2 M U1 N
1
H
R
1/1
23456
7 8
0
A Z1 T2
B Z2
Z4
Z3
MP
Z5 Z6Z6
Z5
Z1Z2
Z3Z4
T
N1
FUSE
N1
U1U2U3U4
U5
Manual reference number AIM 004 315-1 10 of 39
5
4
T9510
==
10
= 10
=
10 10
3
1010 1010
2x
Hybrid only
10
102
1
STOP
≥ 90”T3890
Manual reference number AIM 004 315-1 11 of 39
6
=
==
2x2
8
11
5
64 4
=
3 31
Click
ClickClick
Click
21Nm 21Nm
10
14
10
1010
10 10 10
14
1414 14
14
14
7
44Nm44Nm
6 Nm 6 Nm 6 Nm 6 Nm
5,5Nm5,5Nm
10 2x
99
T10111
1
Manual reference number AIM 004 315-1 12 of 39
7
T10112
=
===
=10
= START 1
2
53
4
1 1
2 2
11
8
9
12
1
H
R
1/1
23456
7 8
0
1
21
10 10
7
6
10
10
10
10 Nm
1
Manual reference number AIM 004 315-1 13 of 39
8
T9515
1
H
R
1/1
23456
7 8
0
= 10
10
10
10
10
21
1 24
3
10
10
10
10
3
=
10Nm
Manual reference number AIM 004 315-1 14 of 39
9
T9517
Automatic
==
1
4
98
5
2
3
12
10
11
6
7
Manual reference number AIM 004 315-1 15 of 39
10
T9518
1
4
12
10
11
98
6
7
5
2
3
Manual
135
24R
==
Manual reference number AIM 004 315-1 16 of 39
12
T9519
1 3 42
1 4
5Ø 2 mm
11
3 4Ø 4 mm
Ø 10 mm
3 2
T9520
180°
2
C1
13
Manual reference number AIM 004 315-1 17 of 39
13
3
4 5
T9521
8
x2
x2
x2
6 7
9
x2
1 2
OK
OK
Manual reference number AIM 004 315-1 18 of 39
2 3
T9888
R
1
R1
R2 R3
R2 R3 2
x2
2x
0mm
0mm3
4180˚
R1R2
R3
2x
15
14 T9522
2
180°
13 2
2
Manual reference number AIM 004 315-1 19 of 39
16
1
OKCLICK
CLICK
T9526
34 12
N1NNNN1
N1NN
NN1N
NN1
1
OKCLICK
CLICK
N1N1N
Manual reference number AIM 004 315-1 20 of 39
17
U
2
T10113
U1
U2 U3
U4
U5
11 2 3
4
56
J
5 6
J T
4x
F3
1x
4C
789
10
11
1213
J
9 10
J T
5x
F7
1x
8C
U4
U3
U2U1
U5
2x
F11
15
14
U3
U2
CLEANER / DEGREASER
CLEANER / DEGREASER
1
Manual reference number AIM 004 315-1 21 of 39
18
T9526
3
2T1
U5
T
16
3x
F1
4
5
200 mm
17
18
Manual reference number AIM 004 315-1 22 of 39
19
1x
F3
CLEANER / DEGREASER
2
T10114
T
2x
1C
20
19
2x
F424
21
22
23
20
1
Manual reference number AIM 004 315-1 23 of 39
22
20
T9883
T10116
21
1
T10119
T2
2
1
1
1
Manual reference number AIM 004 315-1 24 of 39
23
T
1
3 4
1
H
R
1/1
23456
7 8
0
2
T
F
1x
25
T10120
1
Manual reference number AIM 004 315-1 25 of 39
1
H
R
1/1
23456
7 8
0
T9532
CLEANER / DEGREASER
A
24
26
Manual reference number AIM 004 315-1 26 of 39
25
1
H
R
1/1
23456
7 8
0
F3x
1
T10121
F3x 2
26
27 28
T T F4x
1
31x
F
28
2930 31
32
6 MT CVT
2626a
27
28
1
Manual reference number AIM 004 315-1 27 of 39
26
1
H
R
1/1
23456
7 8
0
T ZFUSE
6
5
T ZT2
A
Z1
4
Z2T10122
B1
2
Z2
CLEANER / DEGREASER 3
E17
8T Z
FUSE
3334
35
36
37
F5x
9
Manual reference number AIM 004 315-1 28 of 39
27
T10123
1
H
R
1/1
23456
7 8
0
F2x1
T FUSE
F1x 3
Z5
Z6
38
39
40
41
F1x 2
28
32
Manual reference number AIM 004 315-1 29 of 39
29
28
T9536
+15
R W
Z5
Z5
Z6
R
Z5
GR
WITHOUT DISPLAY RADIOWITH DISPLAY RADIO
TOYOTA TECHNICALDRAWING
T9537
V
Z6
LG
Z5
Z6
WITHOUT DISPLAY RADIOWITH DISPLAY RADIO
TOYOTA TECHNICALDRAWING
10
04202
0220400206
80 180100 160
120 140
V
Z6
LG
Manual reference number AIM 004 315-1 30 of 39
30
T10124
2 4
3
±40 mm
LGGR
5
Z5
Z6
W
LGGRW
TOPFRONT
RH
43 44TPA
OE
F2x 1
4344
42
Manual reference number AIM 004 315-1 31 of 39
31
O
Z5
Z6
4
5
6
3
558Wire range (mm2) Wire insulation
diameter (mm)Min. Max.
OE wire 0,35
0,35
1,5
1,5
3
3Acessory wire
OE wire
Accessory wire
PW501-00583
CLICK
Only applicable for Copper wires
T9886
O
2≥ 20mm
1Z5
Z6
7
40 mm
Vehicle wire LGGRW
LGGRW
LGGRW LG
GRW
LGGRW
LGGRW
Z5
Z6
Z5
Z6
Z5
Z6
Z5
Z6
TOPFRONT
RH
OE
O
Manual reference number AIM 004 315-1 32 of 39
1
H
R
1/1
23456
7 8
0
Z4MP
10F
3x 11F
1x 12F
2x
Z3
10 mm1x
7 Nm9
45
6
Z3
Z3
Z3
7 8
13
Z
2
Z3
Z3
Z3 Z3
I
I
T10125
Z3
45
46
47
48
49 50
Z4
100mm
32
1
Manual reference number AIM 004 315-1 33 of 39
33
T10126
180°1
7 Z4
P D8
=
=1
H
R
1/1
23456
7 8
0
Z4MP
Z3
Z4 P
P6
max 5 mm
24
5
17
3
1
Manual reference number AIM 004 315-1 34 of 39
34
T6649
10 mm5,4 Nm
Manual reference number AIM 004 315-1 35 of 39
CHECK SHEET
Installation Date: Stamp:Technician Name & Signature:
. . / . . / . . . .
VIN n°
Model / Year TPA FrontRAV4 LHD 2018/11
P/N = OK
Serial Number
CLICK
CLICK
5,4 Nm
BeepZ3
Serial Number7 Nm
6
2 311
H
R
1/1
23456
7 8
0
1
4
2 3
5
6
7
4R135
2 4 R
29
8
8 97
5
1
Manual reference number AIM 004 315-1 36 of 39
Installation Date: Stamp:Technician Name & Signature:
. . / . . / . . . .
FM-AM DAB
MODE
OK =
GPSUSB
CHECK SHEET
VIN n°
Model / Year TPA FrontRAV4 LHD 2018/11
S = OK
A B
=A =B
S
Manual reference number AIM 004 315-1 37 of 39
1
H
R
1/1
23456
7 8
0
CLICK
Serial Number10 Nm
Serial Number6 NmCLICK
4x 5,5 Nm2x 44 Nm4x
1111
1 2 3
2
3
2
33 3
CHECK SHEET
Installation Date: Stamp:Technician Name & Signature:
. . / . . / . . . .
VIN n°
Model / Year TPA FrontRAV4 LHD 2018/11