Rautomead Continuous Casting Technology Introduction

30
Rautomead Limited Rautomead Limited PO Box 100 Dundee DD1 9QY Scotland Registered Office: Nobel Road Wester Gourdie Industrial Estate t. (44) 1382 622341 Dundee DD2 4UH, Scotland f. (44) 1382 622941 Incorporated in Scotland No. 152367 Continuous Casting Technology www.rautomead.com VAT Reg. No. GB 658 2549 03 Advanced Metals Technology Introduction to Rautomead

description

Rautomead Limited are UK-based specialists in continuous casting of non-ferrous metals and construction of continuous casting equipment for copper, copper alloys, gold and silver, dental alloys and feed rod for Conform machines. For a period of over 30 years Rautomead Limited has specialised in the design, manufacture and sale of continuous casting equipment for non-ferrous metals and alloys. There are now more than 300 Rautomead machines in operation in over 45 different countries around the world. Rautomead promote Advanced Metals Technology Collaboration for research and development of new processing technology for non ferrous metals www.rautomead.co.uk [email protected]

Transcript of Rautomead Continuous Casting Technology Introduction

Page 1: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Rautomead LimitedPO Box 100Dundee DD1 9QY Scotland Registered Office: Nobel Road

Wester Gourdie Industrial Estate

t. (44) 1382 622341 Dundee DD2 4UH, Scotland

f. (44) 1382 622941 Incorporated in Scotland No. 152367

Continuous Casting Technology

www.rautomead.com VAT Reg. No. GB 658 2549 03 Advanced Metals Technology 

Introduction to

Rautomead

Page 2: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Rautomead LimitedDundee Scotland

Founded 1978

Sir Michael NairnChairman

Brian Frame MDappointed 2008

Employees = 50

No Machines Sold = 346First 1978

Of these :-

No Vertical Upwards = 76First 1995 (Patent expired 1990)

Page 3: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Nobel Road Head Office (inc. R&D unit)

Page 4: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Nobel Road Head Office (inc. R&D unit)

Page 5: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Nobel Road Unit 7 Factory

Page 6: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Nobel Road Unit 7 Factory

Page 7: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Rautomead Furnace Technology for

Vertical Upwards Continuous Casting

Page 8: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Rautomead Furnace Technology

Rautomead Technology for Continuous Casting is unique because it uses GRAPHITE for :-

•Casting (Dies and Packers)

•Heating (Low Voltage resistance

heating elements).

Page 9: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Rautomead Furnace Technology

Rautomead Technology for Continuous Casting is unique because it uses GRAPHITE for :-

•Containment (Crucible & Valve)

•Casting (Dies and Packers)

•Heating (Low Voltage resistance heating elements).

Page 10: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Rautomead Furnace Technology

Rautomead Technology for Continuous Casting is unique because it uses GRAPHITE for :-

•Containment (Crucible & Valve)

•Casting (Dies and Packers)

•Heating (Low Voltage resistance heating elements).

Page 11: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Rautomead Furnace Technology

Rautomead Technology for Continuous Casting is unique because it uses GRAPHITE for :-

•Containment (Crucible & Valve)

•Casting (Dies and Packers)

•Heating (Low Voltage resistance heating elements).

Page 12: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

GRAPHITE TECHNOLOGY

• High Purity Material• No Contamination of the Melt• Naturally Reducing, removing oxygen from

liquid metal• High Thermal Conductivity• Good Machinability• Increasing Strength with Increasing Temperature

Page 13: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

RS3000 – 8mm Cu-OF Redraw Rod

Page 14: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

RS3000/Mg – 30mm CuMg for HS Railway Contact Wire

Page 15: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

RS2500 – 8mm 65:356 Redraw Rod for EDM Wire

Page 16: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

RS1000 – Brass for Cold Heading

Page 17: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Rautomead Technology for

Horizontal Continuous Casting

Page 18: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

FEATURES OF RAUTOMEAD TECHNOLOGY

• Furnace• Graphite Crucible• Graphite Heating System• Submerged Graphite Die• High Efficiency Copper

Coolers

Mild Steel Fabrication withStainless Steel Water Tracing

RCF Free Insulation

Page 19: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

FEATURES OF RAUTOMEAD TECHNOLOGY

• Furnace• Graphite Crucible• Graphite Heating System• Submerged Graphite Die• High Efficiency Copper

Coolers

Manufactured from single block of

extruded grade graphite.

Page 20: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

FEATURES OF RAUTOMEAD TECHNOLOGY

• Furnace• Graphite Crucible• Graphite Heating System• Submerged Graphite Die• High Efficiency Copper Coolers

Assembly of Plates held togetherwith graphite nuts and screws

Low Voltage High Current

Page 21: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

FEATURES OF RAUTOMEAD TECHNOLOGY

• Furnace• Graphite Crucible• Graphite Heating System• Submerged Graphite Die• High Efficiency Copper

Coolers

Manufactured from Isotatically pressed high density graphite

Page 22: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

FEATURES OF RAUTOMEAD TECHNOLOGY

• Furnace• Graphite Crucible• Graphite Heating System• Submerged Graphite Die• High Efficiency Copper Coolers

CuCrZr Alloy High Thermal conductivity combined withgood dimensional stability

Graphite Components Protected by Nitrogen Gas <5ppm Oxygen -70c dewpoint (moisture)

Page 23: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

GRAPHITE TECHNOLOGY

• High Purity Material• No Contamination of the Melt• Naturally Reducing, removing oxygen from

liquid metal• High Thermal Conductivity• Good Machinability• Increasing Strength with Increasing Temperature

Page 24: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

RT850 – Hollow Bronze Billet for Pump Bearings

Page 25: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

RX1100 – 70mm Zinc Billet for Extrusion (Wheel Weights)

Page 26: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

RMJ/H025

RMT200

RMJ/V005

RVSIII Tilt

Page 27: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

5000 – 10000 Tonnes/Year

Page 28: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Page 29: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Serial Year Customer Model       346 2012 Tecnofil RS 3000/6-22    Peru         345 2012 Anon

BrazilRS 2200/5

       344 2012 Industrial Company Vtoraluminproduct

LLC, RussiaRT 650

       343 2012 Lucas-Milhaupt Inc. RMT 200    U.S.A.         342 2012 Mitsubishi Materials Corp. Metals Co. RS 080    Japan         341 2012 Solar Chemical Applied Materials

Technology (Kunshan) Co. Ltd, TaiwanRVS III/V

       340 2012 Cetusan Abadi Sdn Bhd RVS III    Malaysia         339 2012 Sodick EMD Wire Supply Division RS 2500/8    Japan         338 2012 Shandong Zhaojin Precious Metals Co.

Ltd, ChinaRMJ/H 025

2013 ref list – Download full list at :- Full Reference List

Page 30: Rautomead Continuous Casting Technology Introduction

Rautomead Limited

Thank You

www.rautomead.com

Rautomead LimitedPO Box 100, Dundee DD1 9QYScotland U.K.