Rydell Rapplon 2013 Flyer.pdf · RAPPLON Belt Type Article Rydell Stock Code Code Min. Thickness...

RAPPLON High Performance Flat belts

Rydell in partnership with Ammeraal Beltech, a worldleader in flat belt technology, offers the widest selection of RAPPLON Quick Splice and Classicalflat belts to satisfy all industry requirements.

Rydell Industrial (Belting) Co

www.rydell.com.au

Belt specif icationsStock Range

RyconAn investment in Quality

Rydell

RAPPLON Belt Type Rydell Stock CodeArticleCode

Min.

Thickness WeightMember

Belt Factor at 1% Elongation in N/mm

DriveSurface Colour

Surface Finish

CoverCoating Colour

Prod. Width

RAPPLON ® FABRIC/FABRICRapplon TT02Rapplon TT9 AS

RAPPLON ® RUBBER/FABRICRapplon TG04.12RRapplon GT06Rapplon TG30Rapplon TG60Rapplon PTG12Rapplon PTG20Rapplon PTG30Rapplon ETG 18.20 P5Rapplon ETG 12.65 NR Red

RAPPLON ® RUBBER/RUBBERRapplon GR11 Rapplon GR22Rapplon GG04 RERapplon GG06/RRapplon GG09/RRapplon GG15.30RRRapplon GG18 RFRapplon GG06/R10Rapplon GG06/R15Rapplon GG06/R25

RAPPLON ® LEATHER Rapplon LL06Rapplon LL12Rapplon LL18Rapplon LT06Rapplon Lt12

RAPPLON ® QUICK SPLICETTP2QTGE4RQGG2ERRQGG4ERFQGGE5FFQPGE5SFQUU8ERSQ WHITE FDAGGE10.30RRQGGE10.40RRQGGE10.55RRQ

FEEDER BELTSGCLX64-1200-30ULTRAGCLX66-1168-38GCLX80-1168-32GCLX80-1200-25GCLX80-1200-30ULTRAGCLX80-1300-38GCLX80-1525-35GCLX80-1525-60

FBTT054270FBTT054250

FBTG054269FBGT054703FBTG054716FBTG054718FBTG054525FBTG542651FBTG054266FBTG057239FBTG056420

FBGG054289FBGG054297FBGG054731FBGG054734FBGG054733FBGG054257FBGG054260 FBGG054274FBGG054145FBGG054276

FBLL054038FBLL054040FBLL054042FBLT054045FBLT054047

FBTT054601FBTG054624FBGG054262FBGG054263FBGG054607FBPG054606FBUU054543FBGG054636FBGG054637FBGG054638

950339951635951640951636950351951643951651951652

(mm) (mm)

10 10 20 40 50 80 25 25 50 60 80 8022015406080160304060 70120200 50100

101515152520Knife304060

6570808080808080

1.001.65

1.251.502.805.801.202.003.002.006.50

3.404.601.302.002.303.103.403.004.006.00

2.804.506.002.061.60

1.101.251.401.401.401.200.803.004.005.50

6.406.608.008.008.008.008.008.00

(kg/m )2

0.851.65

1.401.503.106.801.202.003.001.806.80

3.604.901.502.202.503.103.903.304.406.80

3.704.606.202.503.20

1.001.251.401.401.501.200.953.603.703.90

Polyamide FoilPolyamide Foil

Polyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide FabricPolyamide FabricPolyamide FabricPolyester FabricPolyester Fabric

Polyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide Foil

Polyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide Foil

Polyamide FabricPolyester Fabric

Polyester FabricPolyester FabricPolyurethanePolyester FabricPolyester FabricPolyester Fabric

Polyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide FoilPolyamide Foil

2.09.0

4.06.09.03.03.87.01812

11224.06.09.015186.06.06.0

6.012186.012

2.04.02.00.8(at 6%)2.2(at 6%)5.00.5(at 6%)0.8(at 6%)101010

6.06.06.06.06.06.06.06.0

Polyamide FabricPolyamide Fabric

Polyamide FabricTNBR ElastomerPolyamide FabricPolyamide FabricPolyamide FabricPolyamide FabricPolyamide FabricPolyamide FabricPolyamide Fabric

XNBR ElastomerXNBR ElastomerTNBR ElastomerTNBR ElastomerTNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR Elastomer

Chrome LeatherChrome LeatherChrome LeatherChrome LeatherChrome Leather

Polyamide FabricPolyester FabricXNBR ElastomerXNBR ElastomerXNBR ElastomerPolyamide FoilPolyurethaneXNBR ElastomerXNBR ElastomerXNBR Elastomer

XNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR Elastomer

Royal BlueBlack

GreenGreyRoyal BlueRoyal BlueGreenGreenGreenTransparentBlack

BlackBlackGreyGreyGreyLight BlueLight BlueGreenGreenGreen

GreyGreyGreyGreyGrey

BlackGreenBlackBlackBlackBlackWhiteGreyGreyGrey

GreenGreenGreenGreenGreenGreenGreenGreen

Fabric Texture Fabric Texture Fabric Texture Coarse Structure Fabric Texture Fabric Texture Fabric Texture Fabric Texture Fabric Texture Fabric Texture Fabric Texture Long Lines Long Lines Coarse Structure Coarse Structure Coarse Structure Coarse Structure Coarse Structure Coarse Structure Coarse Structure Coarse Structure Ground Quality Ground Quality Ground Quality Ground Quality Ground Quality

Fabric Texture Fabric Texture Coarse Structure Coarse Structure Coarse Structure Smooth Fine Structure Coarse Structure Coarse Structure Coarse Structure

Coarse Structure Coarse Structure Coarse Structure Coarse Structure Coarse Structure Coarse Structure Coarse Structure Coarse Structure

570570

5705705705701200120012001200600

570570570570570570570570570590

570570570570570

570570570570570570570570570570

eacheacheacheacheacheacheacheach

The above information applies at approx 20 degrees Celcius and 65% relative humidity. We endeavor to keep all the information as accurate as possible, but all data is subject to change without notice.

90 450 190 270 270 450 80 190 420 190 135 540 950 190 270 450 650 830 270 270 270 270 540 830 270 540

11014020405050

190190190190190190190190

(mm)

www.rydell.com.au www.ammeraal-beltech.com

RAPPLON High Performance Flat Belts

Product Information

Cover material pulley side / running sideCover material back / transport sideMaterial tensile member Tensile strength in N/mm at 1% elongation (or in 1/10 N/mm at 6% for non tensile belts)

Total thickness of belt in 1/10mmSurface finish running / pulley side(not mentioned for fabrics)

Surface finish back / transport side(not mentioned for fabrics)

Splicing / JoiningAdditional remarks

Nomenclature Legend:1. Type of cover materials on running / pulley side P= Polyamide Foil T= Textile/Fabric (mainly Polyester or Polyamide but also mixed fabrics)

G= Synthetic rubber (NBR or XNBR quality) L= Leather U= Polyurethane2. Type of cover materials on back / transport side P= Polyamide Foil T= Textile/Fabric (mainly Polyester or Polyamide but also mixed fabrics)

G= Synthetic rubber (NBR or XNBR quality) L= Leather U= Polyurethane V= Vlies/Fleece3. Tensile member material The types of tensile member material for RAPPLON High Performance Belts stands in front of the tension value: S= Stretched Polyamide Foil P= Polyamide Fabric E= Polyester Fabric N= No Specific Tensile Member4. Tensile strength at elongation (k1% or k6% value) The force/elongation value mentioned is the dynamic force needed for 1% elongation in N/mm after running in according to EN-1723 (6% in 1/10 N/mm for N tensile member)

5. Total Thickness The total thickness of a belt indicated in 1/10mm.6. Surface finish of back / transport side ( not mentioned for fabric/textile materials) R= Rough / Coarse Structure F= Fine Structure S= Smooth L= Longitudinal Grooves P5= Structured Finish7. Surface finish of running / pulley side ( not mentioned for fabric/textile materials) R= Rough / Coarse Structure F= Fine Structure S= Smooth L= Longitudinal Grooves P5= Structured Finish8. Type of Joint C= Classic Splice Q= Quick Splice9. Additional data FG= Food grade Approved AS= Antistatic

Rapplon ® GG E08.20 RRQ G G E 08 .20 R R QRapplon ® TG E04.12 RQ T G E 04 .12 R QRapplon ® TG S04.12 C T G S 04 .12 CRapplon ® GG S22 LRC G G E 08 .20 L R C Rapplon ® LL S18 C L L S 18 C Rapplon ® GG E10.30 RRQ G G E 10 .30 R R Q

Dia.Pulley

(N/mm)

TensileStrength Tension Surface

Finish

Definition of bottom and top side of a flat belt

Bottom Side = Pulley Side

Top Side = Back Side

Running Side

Transport Side

Power Transmission Process / Transport Belt

Polyamide FabricPolyamide Fabric

XNBR ElastomerPolyamide FabricTNBR ElastomerTNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerNatural Rubber

XNBR ElastomerXNBR ElastomerXNBR ElastomerTNBR ElastomerTNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR Elastomer

Chrome LeatherChrome LeatherChrome LeatherPolyamide FabricPolyamide Fabric

Polyamide FabricXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerXNBR ElastomerPolyuerethaneXNBR ElastomerXNBR ElastomerXNBR Elastomer

Carmi-tech CS20Linatex NRLinatex NRLinatex NRCarmi-tech Cs20Linatex NRLinatex NRLinatex NR

Royal BlueBlack

GreenRoyal BlueGrey GreyGreenGreenGreenGreenRed

GreenGreenGreyRoyal BlueRoyal BlueLight BlueLight BlueGreenGreenGreen

GreyGreyGreyBlackBlack

GreenGreenGreenGreenGreenGreenWhiteGreyGreyGrey

CreamRedRedRedCreamRedRedRed

Fabric Texture Fabric Texture Coarse Structure Fabric Texture Coarse Structure Coarse Structure Fine Structure Coarse Structure Coarse Structure Impressioned Ground Finish Coarse Structure Coarse Structure Coarse Structure Coarse Structure Coarse Structure Coarse Structure Fine Structure Coarse Structure Coarse Structure Coarse Structure Ground Quality Ground Quality Ground Quality Ground Quality Ground Quality

Fabric Texture Coarse Structure Coarse Structure Fine Structure Fine Structure Fine Structure Smooth Coarse Structure Coarse Structure Coarse Structure

Ground Quality Ground Quality Ground Quality Ground Quality Ground Quality Ground Quality Ground Quality Ground Quality

RAPPLON ® FABRIC/FABRICRapplon TT S02.10 CRapplon TT S09.16 C

RAPPLON ® RUBBER/FABRICRapplon TG S04.12 RCRapplon GT S06 RCRapplon TG S06.30 RCRapplon TG S09.60 RCRapplon TG P03.12 FCRapplon TG P04.20 RCRapplon TG P07.30RCRapplon TG E18.18 P5CRapplon TG E12.65 NC

RAPPLON ® RUBBER/RUBBERRapplon GG S11 LRC Rapplon GG S22 LRCRapplon GG S04.13 RRCRapplon GG S06.18 RRCRapplon GG S09.23 RRCRapplon GG S15.31 RRCRapplon GG S18.32 RFCRapplon GG S06.30 RRCRapplon GG S06.40 RRCRapplon GG S06.60 RRC

RAPPLON ® LEATHER Rapplon LL S06 CRapplon LL S12 CRapplon LL S18 CRapplon LT S06 CRapplon LT S12 C

RAPPLON ® QUICK SPLICERapplon TT P02.12 QRapplon TG E04.12 RQRapplon GG N08 RRQRapplon GG N22 RFQRapplon GG E05.14 FFQRapplon PG E05.12 SFQRapplon UU N08 RSQ FGRapplon GGE10.30 RRQRapplon GGE10.40 RRQRapplon GGE10.55 RRQ

FEEDER BELTSGCLX64-1200-30ULTRAGCLX66-1168-38GCLX80-1168-32GCLX80-1200-25GCLX80-1200-30ULTRAGCLX80-1300-38GCLX80-1525-35GCLX80-1525-60

Adhesive Type

118N118N

118N118N & 600118N & 600118N & 600118N & 600118N & 600118N & 600600600

118N & 600118N & 600118N & 600118N & 600118N & 600118N & 600118N & 600118N & 600118N & 600118N & 600

118N & 103L118N & 103L118N & 103L118N & 103L118N & 103L

QuickspliceQuickspliceQuickspliceQuickspliceQuickspliceQuickspliceQuickspliceQuickspliceQuickspliceQuicksplice

EndlessEndlessEndlessEndlessEndlessEndlessEndlessEndless

RAPPLONBelt Nomenclature

Technical Information


Correct length, tension and pulley crowning....... .....The keys to RAPPLON performance

Measuring Rapplon:

Pulley crowning:

The correct belt length should be measured using a steel tape. The tensioning device must be set to the minimum so thatmaximum tensioning distance shall be available. Also ascertain the maximum running length.

For positive tracking of your RAPPLON flat belt, pulleys should be crowned with “ a gentle symmetrical curve” in line to DIN 111and/or ISO100 specifications.

These crown shapes should definitely be avoided as they considerably shorten theworking life of your Rapplon flat belt.

Multiple pulleys:For applications involving multiple rollers, we recommend the pulleys which have contact on the same side of the RAPPLONflat belt, be crowned to ISO specifications. See figures 1 & 2 below.

Fig. 1: Pulleys A,D,E & H should be crowned.

Fig. 2: Pulleys A,B & D should be crowned.

Tensioning RAPPLON :For optimal operation and life of your RAPPLON High Performance Flat Belts, correct tension at fitting is critical (see fig. 3 & 4). Note that our simple method is the most effective. Expensive tensioning devices are not needed. Refer to your Rydellsales technician for advice or the following nominal values can be used for classical RAPPLON flat belts.Uniform loads: 1.5 - 2%. Intermittent loads: 2-2.5%. Severe intermittent loads: 2.5-3%.

Fig. 3: Make two parallel marks on the upper side of theslack belt at 1000mm. With shorter belts you can pro-ratathe gauge marks down to 500mm or 250mm to suit.

Fig.4: Once the belt is fitted on the pulleys elongate thebelt until the distance between the gauge marks reachthe proper value/desired elongation. E.g. At 2.3% elongation the gauge marks will become 1023mm apart.(Pro-rata for shorter gauge marks).

Important: The drive must be rotatedseveral times, especially on multiplepulley drives, to spread the tensionevenly and then re-check the distancebetween the gauge marks to obtain anaccurate elongation measure beforerunning.


Fig. 1 Fig. 2

Fig. 3Fig. 4

Application Examples:

RAPPLON Vacuum belts RAPPLON Tubewinder RAPPLON Paper transfer RAPPLON Sheeter RAPPLON Flat Drive



Technical Information

Troubleshooting RAPPLON High Performance Flat Belts

Problem Cure

Belt stretches excessively1. Incorrect cleaning.........................................1. Polyamide belts are hygroscopic, minimise use of water.2. Conveyor or drive is underbelted..................2. Recalculate drive and replace with a heavier construction belt.3. Material build up on rollers............................3. Clean pulleys and rollers of contamination.4. Frozen rollers................................................4. Remove icing on the rollers to increase friction, lag & groove the drive roller face.

Belt slips and squeals

1. Belt too loose..................................................1. Ensure belt is tensioned correctly to suit the load.2. Conveyor or drive is underbelted ...................2. Recalculate drive and replace with a heavier construction belt.

Belt creeps partly to one side1. Belt splice crooked or out of square................1. Re-splice the belt.

Belt creeps to one side or excessive edge wear1. Pulleys or rollers misaligned.........................1. Recheck and square with a T-square against the conveyor edge.2. Frozen or jammed rollers..............................2. Lubricate rollers, improve maintenance, square rollers if necessary.3. Frame or structure crooked or not level........3. Check alignment by stretching a string along frame edge, make correction, level frame4. Material build up on pulleys/rollers................4. Clean, improve maintenance by mounting scrapers or other devices. Belt creeps to one side on head pulley1. Head pulley or rollers out of line...................1. Realign the pulley/rollers perpendicular to the centre line, or move (in direction of belt run) that pulley/roller end to which the belt has shifted.2. Head pulley or rollers incorrectly crowned....2. Ensure pulleys are crowned in line with DIN111 and/or ISO100 specifications. Belt splice failure1. Wrong running direction...............................1. Ensure the splice is trailing on the top cover2. Pulleys too small..........................................2. Increase the pulley diameter or review belt type selected.3. Bending of splice in lateral direction or........3. Remove the cause of the bending or review belt selection. excessive back flexing. Belt wanders irregularly1. Belt is too stiff to properly run over pulley dia..1. Replace with proper belt or use larger pulley diameter.2. Lateral beat on multiple belt application...........2. Installation of ‘rake’ near the take up end may eliminate problem.3. Lateral beat on multiple belt application...........3. Eliminate shaft deflection by decreasing tension to the point the belts will run and track without slipping. Belt ply separation1. Edge of belt worn or broken due to excessive rubbing .............1. Check alignment of frame, pulleys and rollers (also see tracking).2. Pulley dia too small for the belt..................................................2. Increase pulley diameter, reduce tension. 3. Damage by abrasives, acid, heat, chemicals or oil ...............3. Select a belt resistant to these items. 4. Excessive pulley crowning.........................................................4. Check crowning recommendations.

Excessive cover wear1. Belt slipping on drive pulley.............................1 Increase tension slightly or install snub roller for better wrap on the pulley.2. Belt cover wears too fast.................................2.Review the cover type to suit application e.g. Rubber, leather or fabric.3. Frozen or dirty rollers......................................3. Lubricate rollers, improve maintenance. Belt cover softening or cracking1. Damage by abrasives, acid, heat., chemicals or oil ....1. Select a belt resistant to these items..2. Pulley diameter too small for belt thickness.................2 .Reduce pulley diameter or review belt type selected.3. Excessive belt tension..................................................3. Reduce tension.

RAPPLON Web Folding RAPPLON Folding Belts RAPPLON Feeder Belts

Classical Information

Ultrafeed 500 Information

RAPPLON Feeder belts provide uniform consistant feed for all types of products.

RAPPLON Classical Feeder Belts:Feeder belts are used extensively to present products for folding, inserting or accumulating in the paper, cardboard and packagingindustries. Ammeraal Beltech are at the forefront of this industry, offering precise and accurate feed belts, constructed from provenmaterials. Supplied joined to length or in truly endless constructions, our feed belts are proof ground to exacting tolerances, to giveuniform feed over the life of the belt.


RAPPLON High Performance Ultrafeed Belts

>> Minimise downtime -Maximise uptime <<

Classical Perforated Feeder Beltsfor additional grip of light unit articles.

Classical Feeder Belts inserting blanks into a folding machine

High abrasion resistanceSmooth proof ground finishCommon sizes ex stock for prompt deliveryProven performer with many OEM’s

Significant belt life improvementSuperior product grip for better controlImproved consistency and accuracyCommon sizes ex stock

Buy belts less oftenCut maintenance time and expenseImprove productivity and yieldReduce carton waste and scrap

Main Features:

Performance Features:

Customer Benefits:

Feed belts with a splice in the top cover can lead tojam-ups and double feeds, as the belt wears, leavingthe glue line raised above the surface of the belt......

..........our truly endless belts eliminate this problem

ULTRAFEED 500 feeder belts offer the best compounds for longer belt life with unparalleled feeding properties.

ULTRAFEED 500:For the ultimate performance, we offer Ultrafeed 500 belts, proven to give a significant increase in life expectancy, and a 200-400%increase in carton blank throughput between changeovers, these belts represent the ultimate in performance and reliability.

Our innovative Carni-Tech CS20 engineered cover compoundoutperforms standard products in a wide variety of applications.


QuickSplice Information

Classical Splice Information


RAPPLON QuickSplice joining system, a concept for a convenient and effortless splicing system

RAPPLON Classical joining system.................using reliable equipment to achieve a strong flexible connection

RAPPLON QuickSplice equipment:The entire range of Ammeraal Beltech QuickSplice tools are designed for speed and ease of fitting the RAPPLON range of QS belts.From 10 mm up to 160 mm wide, this state-of-the-art equipment allows for quick splicing of belts with minimum downtime..

RAPPLON Classical equipment:The proven strength of a RAPPLON polyamide core belt, for shock loads or heavy applications, requires lightweight reliablevulcanisers up to 470 mm wide in standard and water cooled constructions. Skivers are also available on request..



>> Minimise downtime -Maximise uptime <<

QSP60 plus Quick Splice pliers with individual set temperatures.

QSP160 plus Quick Splice pliers with individual set temperatures.

QSP105 plus individual set temperature controlled press with platesplus innovative adjustable guide rails joining 15-105 mm wide belts

QSP kits are available in a variety of configurationsto suit your needs

Quickest System availableJoining within 6 minutesAdjustable temperatureIntegrated pressure setting

Main Features:

P100 Vulcaniser with removable thermostat PK400 Vulcaniser with integral water cooling

Rydell Industrial (Belting) Co148-150 Cochranes RoadMoorabbin VIC 3189

Rydell Industrial (Belting) Co148-150 Cochranes RoadMoorabbin VIC 3189

Rydell Industrial (Belting) Co22 Binney RoadKings Park NSW 2148

Rydell Industrial (Belting) Co12 Machinery StreetDarra QLD 4076

Rydell Industrial (Belting) Co17-19 Churchill Road NorthDry Creek SA 5094

Rydell Industrial (Belting) CoUnit 3 / 75 Crocker DriveMalaga WA 6090

VICTORIA

HEAD OFFICE AND ADMINISTRATION

NEW SOUTH WALES

QUEENSLAND

SOUTH AUSTRALIA

WESTERN AUSTRALIA

HASTINGS (VIC)

Rydell Industrial (Belting) Co16 / 24 Kanowna StreetHastings VIC 3915

Ph: (03) 9555-7922Fax: (03) [email protected]







Or visit our website for additional information:

www.rydell.com.au

Rydell Industrial (Belting) Co

Rydell

VICTORIA

NEW SOUTH WALES

QUEENSLAND

SOUTH AUSTRALIA

WESTERN AUSTRALIA

HASTINGS (VIC)

Rydell Rapplon 2013 Flyer.pdf · RAPPLON Belt Type Article Rydell Stock Code Code Min. Thickness...

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