RAPID OIL TEST GAUGE 12 12... · 2013. 4. 23. · LUBMARINE Conf Test Hist RAPID OIL TEST GAUGE 9...
Transcript of RAPID OIL TEST GAUGE 12 12... · 2013. 4. 23. · LUBMARINE Conf Test Hist RAPID OIL TEST GAUGE 9...
RAPID OIL TEST GAUGE
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Water content measurement
B.N. determination
Introduction to the Rapid Oil Test Gauge Product overview Subassemblies description and location Specifications Unpacking and inspection Initial start-up Battery Preserving the Rapid Oil Test Gauge Maintenance
Power on / Main Run Screen / Power Off Adjusting the internal clock Oil monitoring function Turning On and Off Setting the maximum acceptable water content Setting the minimum acceptable BN
Test history function Viewing the test history Downloading the test history to a computer Erasing the test history
Replenishment of consumables
SUMMARY
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Water Content MeasurementWith Reagent WT1/NH & Rapid Oil Test Gauge
Make sure that the apparatus and accessories are perfectly clean before starting the test.
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Read the instructions and MSDS contained
in this manual.
Wear protective gloves.Wear goggles.
Before each test, mind your own safety and the environment.
Wash thoroughly and obtain medical advice if eye or skin contact with a reagent or solution has occurred.
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Water Content MeasurementWith Reagent WT1/NH & Rapid Oil Test Gauge
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Clean the reaction flask using a solvent such as Petroleum Distillate p/n DP9206.Wipe the reaction flask and Rapid Test Gauge with a clea-ning fabric or absorbing paper.Make sure the measuring port is free of any dirt.
Do not dispose of the residues in the drainage system.
Press the [Go] key. When the instrument memoryis full, a “History Full” messageshows. Press [Go] to confirm test(result will not be stored) or [Abort] to cancel.
Water Content MeasurementWith Reagent WT1/NH & Rapid Oil Test Gauge
Press the [▼] key for more instructions.
Drain a full sachet of reagent WT1/NH in the reaction flask.
Using the 10 ml syringe, inject 10 ml of solution WT/BN in the reaction flask.
Do not shake.
Homogenize the oil to be tested, then introduce 5 ml of oil to be tested into the reaction flask using the syringe provided.
Do not shake.
Hold the reaction flask on a stable surface then close and tighten the Rapid Oil Test Gauge.
Press the [Start] key.
Grease the thread and O’ring of the Rapid Oil Test Gauge.
Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.
Then press the [Test] key.
Press the [H2O] key then follow the test instructions displayed by the instrument.
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H2O BN Exit
RUN TEST
à Start Abort
1° Add full WT REAGENT2° Add 10ml of SOLUTION
3° Add 5ml of OIL
Run Water Test
á Start Abort
4° Close and tighten5° Press START
Run Water Test
Go Abort
Shake Gauge welluntil count is down to 0
Run Water Test
AbortGo
Run Water Test
History Full
14The Rapid Oil Test Gauge counts down the time required to complete the test.
Abort
80
Run Water Test
13Shake vigorously to startthe reaction and throughout the test.
15When the test is complete, theinstrument beeps, shows and logs the water content of the oil sample. If the oil monitoring function is activated, the instrument shows if the test result is acceptable according to the function settings.
Exit
0.45%H2O
Water Content
OK
If the overpressure alarm sounds and flashes, stop the test immediately
and open to release pressure.
RELEASE PRESSURE
Run Water Test
BN DeterminationWith Reagent BN1 & Rapid Oil Test Gauge
Make sure that the apparatus and accessories are perfectly clean before starting the test.
1
Read the instructions and MSDS contained
in this manual.
Wear protective gloves.Wear goggles.
Before each test, mind your own safety and the environment.
Wash thoroughly and obtain medical advice if eye or skin contact with a reagent or solution has occurred.
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Grease the thread and O’ring of the Rapid Oil Test Gauge.
Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.
Then press the [Test] key.
Press the [BN] key.
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H2O BN Exit
RUN TEST
BN=<30 BN>30
Select BN Range
Run BN Test
à Start Abort
1° Add 10ml of OIL2° Add 10ml of SOLUTION3° Add 10ml of REAGENT
Run BN Test
BN DeterminationWith Reagent BN1 & Rapid Oil Test Gauge
Select the BN range according to the BN of the oil when it is fresh.Select [BN =< 30] if the oil has a BN of 30 or less when freshSelect [BN > 30] if the oil has a BN higher than 30 when fresh.
Follow the test instructions displayed by the instrument.
Press the [▼] key for more instructions.
Homogenize the oil to be tested, then introduce 10 ml of oil to be tested into the reaction flask using a syringe provided.
Using a clean 10 ml syringe, inject 10 ml of solution WT/BN in the reaction flask.
Do not shake.
Using a clean 10 ml syringe, inject 10 ml of reagent BN1 in the reaction flask.
Do not shake.
Hold the reaction flask on a stable surface then close and tighten the Rapid Oil Test Gauge.
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RAPID OIL TEST GAUGEProduct Overview
1. Product overview
The Total Lubmarine Rapid Oil Test Gauge is a high precision battery operated digital lubricant testing gauge intended to measure and monitor the water content of lubricants up to 1.5% H2O and/or the remaining alkaline reserve (BN) of lubricants up to 80 BN.The gauge can be controlled locally by the operator using a front panel display and special function keys.A USB communication port can be used to download test results to a computer.
2. Subassemblies description and location
Keyboard
USB port
Reaction flask
Battery
Battery power indicator
Identification plate
Current function name
Main information display
Soft function keys
Keys
Vent groves
O’ring
Measuring port
Main volume graduations
Secondary volume graduations
Overpressure fuse
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á Start Abort
4° Chose and tighten5° Press START
Run BN Test
Go Abort
Shake Gauge welluntil count is down to 0
Run BN Test
Exit
28 BN
BN Value
OK
BN DeterminationWith Reagent BN1 & Rapid Oil Test Gauge
Press the [Start] key. Press the [Go] key.
When the test is complete,the instrument beeps, shows and logs the BN value ofthe oil sample.If the oil monitoring function is activated, the instrument shows if the test result is acceptable according to the function settings.
When the instrument memoryis full, a “History Full” messageshows. Press [Go] to confirm test(result will not be stored) or [Abort] to cancel.
Clean the reaction flask using a solvent such as Petroleum Distillate p/n DP9206.Wipe the reaction flask and Rapid Test Gauge with a clea-ning fabric or absorbing paper.Make sure the measuring port is free of any dirt.
Do not dispose of the residues in the drainage system.
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Shake vigorously to start the reaction and throughout the test.14 If the overpressure alarm sounds and
flashes, stop the test immediately and open to release pressure.
Abort
120
Run BN Test
The Rapid Oil Test Gauge counts down the time required to complete the test. 15
AbortGo
Run BN Test
History Full
RELEASE PRESSURE
Run BN Test
RAPID OIL TEST GAUGEProduct Overview
1 off 9 volts 6LR61/PP3 battery2½ years or 700 tests minimum0 to 50 °C (32 to 122 °F)- 20 to 65 °C (-4 to 149 °F)0.25 kg (0.55 lb)175 x 100 x 72 mm (6.89 x 3.94 x 2.84 in)USB Mini-B128 x 64 dots dot matrix LCDPMMA, POM, NBR, AISI 316 stainless steel(i) Water in oil content(ii) Oil alkaline reserve (BN) (Option)90 tests, including measured data, test evaluation, date and time
Lubmarine reagent WT1/NHLubmarine solution WT/BN5 ml0 to 1.5 %H2O0.05 %H2O3.3 %H2O6.6 %H2O9.9 %H2O
Lubmarine reagent BN1Lubmarine solution WT/BN10 ml0 to 80 BN1 BN
(*: Data valid for 5 ml oil sample only)(**: Data valid for 10 ml oil sample only)
Power requirement :Battery life :
Operating temperature :Storage temperature :
Weight :Dimensions :
Communication port :Display :
Materials in contact with tested oil :Test application :
Test memory :
Water TestWater test reagent :Water test solvent :
Required oil sample :Measuring range* : Display resolution :
Maximum allowable water content* :Maximum water content without damage on reaction flask* :
Maximum water content without damage on measuring sensor* :
BN Test (optional)BN test reagent :BN test solvent :
Required oil sample :Measuring range** :
Display resolution :
3. Specifications
Declaration of ConformityWe GESERCO SARL 16 RUE FRANCOIS ARAGO 33700 MERIGNACOn behalf of TOTAL LUBRIFIANTSDeclare thatProduct LUBMARINE RAPID OIL TEST GAUGE
Part Numbers WT1150, BN2150
Complies with the clauses of the Directive of the Council 2004/108/EC Electromagnetic Compatibility.
Standards : EN55022 EN61000-4-3 EN61000-4-11 EN61000-4-6 EN61000-4.4 EN61000-4-5 EN61000-4-2Tests conditions and results are given in the CERE-ENSAM test report No. QC14 dated 04.01.2012.
Mérignac, October 11th, 2012
Luc DARGENTChief Executive
A battery power indicator is located in the upper left corner of the display screen.When the battery power indicator flashes, change the battery as soon as possible.
Installing and connecting the battery:1 - Remove the battery cover from the back of the rapid oil test gauge.2 - Take the battery out.3 - Line up the positive and negative terminals on the new battery with the corresponding connectors of the connecting cap and snap the cap on the battery terminals.4 - Insert the battery with connected cap into the battery compartment of the instrument and replace the cover.
Note:When first powered on after the battery has been replaced, the instrument clock must be adjusted.
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Check that all items are present and have no visible damage.Delivery includes:
Description
Tech’Care/Std kit: Rapid Oil Test Gauge for water test only or Tech’Care/Pro.2 kit: Rapid Oil Test Gauge for water and BN tests
Reaction flaskO’ring (installed in the test gauge)
9 volt 6LR61/PP3 battery (in battery compartment but not connected)
For water test
Pack of sachets of reagent WT1/NH (50 sachets)Flask of solution WT/BN (500 ml)
5 ml syringe (1)10 ml syringe (1)
For BN test (optional)
Flask of reagent BN1 (500 ml)Flask of solution WT/BN (500 ml)
10 ml syringe (3)
Part number
WT1150BN2150WT1152DP6150DP6151
WT1203WT1205DP6106DP6107
BN2200WT1205DP6107
The 9 volts 6LR6I/PP3 battery which powers your Rapid Oil Test Gauge should provide two years operation or more.
6. Battery
Upon delivery the battery of the Rapid Oil Test Gauge shall be connected and the internal clock shall be adjusted.No other adjustment is required; the instrument is ready to be used.
5. Initial start-up
4. Unpacking and inspection
Rapid Oil Test GaugeOperating the Rapid Oil Test Gauge
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Rapid Oil Test GaugeOperating the Rapid Oil Test Gauge
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It is recommended to grease from time to time the internal O’ring using silicon free grease p/n DP6108.
In order to ensure the accuracy of subsequent tests and to preserve the instrument over time, the Rapid Oil Test Gauge shall always be kept clean and dry :
The battery compartment cap and USB port cap shall be kept in place at all times in order to protect the internal electronics of the instrument.
Any trace of oil, solutions or reagents shall be removed from the gauge and reaction flask after each use. Special attention shall be paid to the measuring port which must be kept perfectly free, and to the internal O’ring.Use dedicated cleaning fabric or absorbing paper for cleaning purpose.Proper cleaning solvents include White Spirit or Petroleum Distillates p/n DP9206. Never use toluene or other benzene derivatives.
7. Preserving the Rapid Oil Test Gauge
The Lubmarine Rapid Oil Test Gauge was designed for maintenance free operation. No maintenance is required apart from: • Keeping the instrument clean with its O’ring greased as described in §7. • Replacing the battery when necessary. • If required by your quality assurance system: recalibrating the instrument at regular intervals.
8. Maintenance
Rapid Oil Test GaugeOperating the Rapid Oil Test Gauge
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5 - The year is displayed.Press the [▲] key to increment the year.Press the [▼] key to decrement the year.Press [Next] when done.
Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.
The instrument initializes and displays its serial number and embedded software version for a few seconds.
The instrument then displays the Main Run Screen which offers three functions:[Conf], [Test] and [Hist]
Press the key corresponding to the function you want to run:Select [Conf] to adjust the internal clock and the oil monitoring function of your instrumentSelect [Test] to run a water test or a BN test (optional)Select [Hist] to view the test history
Refer to the appropriate section of this manual for details on each function.
The instrument turns off automatically if not used for 60 seconds in order to preserve battery life.
Note: When first powered on after the battery has been replaced, the instrument accesses automatically the clock adjustment function.
The Rapid Oil Test Gauge has an internal clock which is used to time stamp test results when they are stored in the instrument memory.To adjust the internal clock:
6 - Adjust the month and press [Next] when done.7 - Adjust the day and press [Next] when done.8 - Adjust the hour and press [Next] when done.9 - Adjust the minutes and press [Save] to store the data and return to the main run screen.
1 - Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.2 - Press the [Conf] key.3 - Press the [Other] key.4 - Press the [Time] key.
2 Adjusting the internal clock
1 Power on / Main run screen / Power off
The Lubmarine Rapid Oil Test Gauge has an oil monitoring function which can warn the operator in case of: - Excessive water in oil content - Insufficient oil alkaline reserve (low BN)*
If the function is On, the water in oil content or the BN value* is evaluated at the end of each test and the instrument shows if the test result is acceptable or not. The information is also stored in the instrument memory with the test result.
The default settings of the function are: - Function status: Off - Water content alarm set to 1.5 %H2O - BN alarm* set to 1 BN (* The BN monitoring function is available only for Lubmarine Rapid Oil Test Gauges having the BN Test option).
3 Oil Monitoring Function
Note:When first powered on after the battery has been replaced, the instrument accesses automatically the clock adjustment function.
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Time Exit
Config
á à Next
Year : 2012
Set Date
á à Save
Minute : 30
Set Time
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The instrument shows the current minimum acceptable alkaline reserve of the oil.4 - Press the [BN] key
1 - Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.2 - Press the [Conf] key.3 - Press the [Alarm] key.
The instrument shows the current maximum acceptable level of water in the oil.4 - Press the [H2O] key.
5 - Press the [▲] key to increase the value.Press the [▼] key to decrease the value.6 - Press [OK] when done
5 - Press the [▲] key to increase the value.Press the [▼] key to decrease the value.6 - Press [OK] when done
1 - Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.2 - Press the [Conf] key.3 - Press the [Alarm] key.
3.3 Setting the minimum acceptable level of alkaline reserve (BN) of the oil*
3.2 Setting the maximum acceptable level of water in the oil
(* The BN monitoring function is available only for Lubmarine Rapid Oil Test Gauges having the BN Test option).
5 - Confirm the desired status by pressing the [Yes] key or the [No] key
1 - Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.2 - Press the [Conf] key.3 - Press the [Alarm] key.
3.1 Turning the oil monitoring function On or Off
The instrument shows the current status of the function.
4 - Press the [On/Off] key.
Rapid Oil Test GaugeOperating the Rapid Oil Test Gauge
Alarm Other Exit
Config
H2O BN On/Off
Alarm is : OnH2O : 0.5 % H2O
BN : 60 BN
Config Alarm
Yes No
Confirm alarm : off
Config Alarm
Alarm Other Exit
Config
H2O BN On/Off
Alarm is : OnH2O : 0.5 % H2O
BN : 60 BN
Config Alarm
á à OK
0.5 % H2O
Config Alarm
Alarm Other Exit
Config
H2O BN On/Off
Alarm is : OnH2O : 0.5 % H2O
BN : 60 BN
Config Alarm
á à OK
50 BN
Config Alarm
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4 - The Rapid Oil Test Gauge shows as a removable USB drive named OILTSTR.The OILTSTR drive contains a file named DATALOG.CSV which is the test results file.Copy and paste the DATALOG.CSV file on your hard drive to save it.
1 - Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.2 - Press the [Hist] key.
4 - Press [Exit] when done.
4 - The Rapid Oil Test Gauge shows as a removable USB drive named OILTSTR.5 -The OILTSTR drive contains a file named DATALOG.CSV which is the test results file.6 - Delete the DATALOG.CSV file.
1 - Remove the USB port cover of the Rapid Oil Test Gauge and connect a Mini-USB cable to the port.2 - Connect the USB cable to the USB port of the computer.3 - Open the file explorer of the computer.
4.3 Erasing the test history
5 - Use Microsoft Excel™ or equivalent to view and process the test history data contained in the DATALOG.CSV file.
1 - Remove the USB port cover of the Rapid Oil Test Gauge and connect a Mini-USB cable to the port.2 - Connect the USB cable to the USB port of the computer. 3 - Open the file explorer of the computer.
4.2 Downloading the test history to a computer
4.1 Viewing test history
The Lubmarine Rapid Oil Test Gauge has a test history function which automatically stores the result of each test.Stored data include : Test tag number Date Time Measured value If the oil monitoring function was turned on at time of test: Test result evaluation (“OK” or “Fail”)
The test history can be viewed on the Rapid Oil Test Gauge local display using the [Hist] function or downloaded to a computer via the USB communication port for subsequent processing.
The test history function can store up to 90 test results. When the instrument memory is full, a “History full” message shows and the instrument will not store any additional data unless the memory is cleared.
4 Test history function
Rapid Oil Test GaugeOperating the Rapid Oil Test Gauge
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3 - The instrument shows the result of the last test performed. Use the [▲] and [▼] keys to browse test results.
á à Exit
History
Test 4 / 406/09/2012 -18:150.00 %H2O OK
á à Exit
History
Test 4 / 406/09/2012 -18:150.00 %H2O OK
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Replenishment of consumables
Test equipmentAny test equipment which requires replacement shall be sourced from GESERCO
(Original Equipment Manufacturer authorized by TOTAL LUBRIFIANTS).
Reagent and SolutionsAny reagent or solution shall be sourced from GESERCO
(Original Equipment Manufacturer authorized by TOTAL LUBRIFIANTS).Reagents and solutions can be sourced individually or as a complete set for up to 50 tests.
Product codesThe following is a summary of available spares & replenishments.
Other spares and replenishments are available. Please contact GESERCO for additional details.For any request for replenishment, please contact :
GESERCO SARLAttn : Sales department16 rue François Arago
33700 MérignacFrance
Tel : + 33 (0) 5 5634 9229Fax : + 33 (0) 5 5634 9544
e-mail : [email protected]
“Lubmarine recommends that you place your replenishment
orders on the www.geserco-sarl.com website
to ensure a rapid response.”
Application
RAPID OIL TEST GAUGE
TECH’CARE/PRO.2
TECH’CARE/STD
WATER IN OIL TEST
BN DETERMINATION
SALT WATER TEST
CARBON MATTER DETERMINATION
SAMPLING
MAINTENANCE
Name
Water in oil testerWater in oil + BN testerReaction flaskO'ringBatteryUSB cable
Water test & BN test replenishment pack
Water test replenishment pack
Water test reagentWater test solvent
BN test reagentBN test solvent
Chloride test papers
Chloride test solventPipettingTesting
Carbon matter test papersCarbon matter sampling
10 ml sampling 5 ml sampling 2 ml sampling 50 ml beaker100 ml beaker150 ml beaker250 ml beaker
Cleaning solventCleanings budsO’ring & thread grease
Content
Complete testerComplete testerReaction flaskO'ring6LR51/PP3 batteryMini USB cable
1 x reagent WT1/NH 1 x reagent BN12 x solution WT/BN
1 x reagent WT1/NH1 x solution WT/BN
Reagent WT1/NHSolution WT/BN
Reagent BN1Solution WT/BN
Indicator papers for chloridesSolution EPasteur pipettesTest tubes
Spot test papersGlass rod
10 ml syringes 5 ml syringes 2 ml syringes 50 ml beaker100 ml beaker150 ml beaker250 ml beaker
Petroleum DistillateCotton budsGrease tube
Packaging unit
1 unit1 unit1 unit1 unit1 unit1 unit
1 complete setfor 50 water tests and 50 BN tests
1 complete set for 50 water tests
1 Pack of 50 sachets1 x 500 ml flask
1 x 500 ml flask1 x 500 ml flask
1 Box of 30
1 x 500 ml flaskSet of 5Set of 5
Pad of 251 unit
Set of 10Set of 10Set of 101 unit1 unit1 unit1 unit
1 x 500 ml flask1 Pack of 1001 x 60g tube
Code
WT1207BN2106WT1152DP6150DP6151DP6152
PP7102
PS8102
WT1203WT1205
BN2200WT1205
RC3200
RC3201RC3101RC3100
ET4200ET4100
DP6107DP6106DP6105DP6101DP6102DP6103DP6104
WT9206VT5101DP6108
For technical support please contact : [email protected]
MO ROTG©GESERCO for TOTAL LUBMARINE - V201301