Ranpak Step By Step 1
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Packing with PadPak® / Packaging Engineering
Step By Step / Light
The Paper Packaging Experts™
10 BaSic tipSfor paper packagingwith youtube instruction movies
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1Packing with PadPak - Packaging Engineering
Preface
Over the years Ranpak has become more than just a supplier of packaging systems.
One of the key elements of the success story of Ranpak is the offered Added Value
Services.
The Ranpak Packaging Engineering department is often challenged to pack very
specific products in PadPak packaging pads. These products are often not that easy
to pack, because they are heavy, fragile or just have a complicated shape. The last 15
years we have made hundreds of packaging examples.
This booklet shows some of these examples, categorized in industries. We tried to pick
not only interesting products, but also interesting applications of the paper. You will find
all packaging techniques possible with PadPak in the examples. The booklet will show
which converter actually was used to pack these products, but will also show alterna-
tive converters that could be used as well for these kinds of products.
On top of that we added packaging tips. 10 Basic tips to improve the quality, speed,
appearance and easiness of your package. Most packaging tips can even be found in
a small movie on YouTube. Just scan the QR code; for the digital version of this book-
let just touch the QR code.
For the digital version of this booklet, to go to a specific product, just touch the picture
of the product in the Index. It will automatically take you to the specific example.
Enjoy the booklet.
Erwin Methorst
Manager Packaging Engineering department
www.ranpakeurope.com/packagingengineering
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5 6 7
21
8
3
9
4
10 11 13
14 15 16 17 18
19 20 21
22 23
Index
Steering unit Cylinder head Light Radiator Engine
Voice recorder Turbine wheel Big Shaft
24 25
Computers
China cups Aquarium Ceramic dish
26 27 28Monitor Printer Transformator Cable device
Scanner
Electronics
29
TV Screen
Basic 4 For high, flat products use 4 coils in the
corners.
Basic 5 Try to fixate
products as much as possible.
Basic 6 Use enough bottom protection packing fragile products.
Basic 7 For long narrow
products, use coils at the end.
Basic 8 Manually
creating and closing a coil.
Preface IndexBasic 1
Pad directions for square and round shaped
products.
Basic 2 Always push
product together with crossed pads.
Basic 3 A void bigger
than 8 cm, use the pads upright.
Basic 9
Determine pad density.
Basic 10 Use the flexibility
of the paper.
Audio & Video Automotive
Aviation Ceramics
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Please turn over the
page
33
34 35 36 37
38 1
Honey products
Small bottles Olive oil FireplaceVacuum cleaner
Meat cutter
30 31 32Telecom Cash reader Solar inverter
39 40 41
42
Chair Drive Industrial valve
Industrial valve
Food
Houseware
Industrial
43 44 45
46
Test equipment
Light
Valve blockIndustrial valve
Instruments
Lights
147Drainage
Medical
48Arm
49Liquid container
Other
Bottles 50 151Paint bucket 52Bike front
1Battery 54Roof tile Roof tile Wheelchair53 55 56
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Promotional
60 61 62 63
Tools
Mirror Wash basin China sink
64 65 66Welding spools Toys Play cabinet Helicopter
Resque cutter
Toys
67
57 58 59Trophy Frame Sign
Sanitary
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2Packing with PadPak - Packaging Engineering
Basic step of Paper Packaging
For square shaped products use diagonal crossed pads. For round shaped products use straight crossed pads.
For square products it is important to protect the corners. Therefore you should place
diagonal crossed pads exactly there where they should offer protection. For round
products the corners are not that important, because the distance between product
and box is biggest at the corners. It is better to place the pads at the spot where the
distance between product and box is smallest.
1.
Watch the video on our Academy YouTube Channel “Basic step 1 of paper packaging”
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3Packing with PadPak - Packaging Engineering
Always push product together with crossed pads in box.
Doing this you can see that the pads will form itself around the product. Pushing in the
pads first and the product after will be more difficult to get the product in.
2.
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4Packing with PadPak - Packaging Engineering
Basic step of Paper Packaging
Voids bigger than 8 cm, use the pads upright.
3.
Use the strength of the “wave” in the
middle of the pad. For extra strength
use spirals and “snakes”. Use flat pads
only for small voids. To make it easy to
remember 2 pads flat okay, 3 pads flat,
use a coil instead.
Watch the video on our Academy YouTube Channel “Basic step 3 of paper packaging”
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5Packing with PadPak - Packaging Engineering
For high, flat products use 4 coils in the corners of the box.
Ideal solution for products like radiators, windscreens and TV-sets. Vary the height of
the coils by playing with the density of it. Make sure that the coils on top stick out a bit.
When closing the box, the pads are slightly under pressure and therefore the product
is fixated and cushioned ideally.
4.
Watch the video on our Academy YouTube Channel “Basic step 4 of paper packaging”
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6Packing with PadPak - Packaging Engineering
Basic step of Paper Packaging
Try to fixate products as much as possible
By fixating products in the box, the products are packed in a better way with less
material. Fixating is the best way to save on material costs.
5.
Watch the video on our Academy YouTube Channel “Basic step 5 of paper packaging”
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7Packing with PadPak - Packaging Engineering
Use enough bottom protection when packing fragile products.
Remember, if a box gets an impact, the highest chance (70%) that it will be at the
bottom (bottom corner, bottom edge or flat bottom). Therefore divide as follow: 1/3 of
the packaging material on top; 2/3 underneath the product.
6.
= Protective layer
2/3 = cushioning
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8Packing with PadPak - Packaging Engineering
Basic step of Paper Packaging
For long, narrow products use small coils at the ends (and middle)
7.
Sandwiching a long product between
coils is a very fast, economic and
flexible way to secure your product.
TIPS & TrICkS
Use a coil to get the maximum
cuschioning effect of the paper
pad.
For lighter products use loose
coils, for heavy products use
dens coils.
Watch the video on our Academy YouTube Channel “Basic step 7 of paper packaging”
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9Packing with PadPak - Packaging Engineering
Manually creating and closing a coil
To keep a coil together, just coil the pad to a spiral, then open up the ends of the paper
and push them into the coil. Now your coil does not open anymore.
8.
Watch the video on our Academy YouTube Channel “Basic step 8 of paper packaging”
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10Packing with PadPak - Packaging Engineering
Basic step of Paper Packaging
Determine pad density
The density of a coil or a snake can be adjusted to light or heavy products. Use coils or
snakes with a higher density for heavy products, a lower density for light weight products.
9.
Watch the video on our Academy YouTube Channel “Basic step 9 of paper packaging”
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11Packing with PadPak - Packaging Engineering
Use the flexibility of the paper
PadPak® is a flexible packaging material. With a flat pad from the machine it is easy to
make coils, corner pads, snake pads or wrap the flat pad in between the products to
avoid contact.
10.
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Packaging Examples
The Paper Packaging Experts™
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13 Packing with PadPak - Packaging Engineering
Audio & Video
TV Screen
Meters of paper used: 29,5 meters 70/70 gr
3
1 2
4
65
Audio & Video
SR
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14Packing with PadPak - Packaging Engineering
Automotive
Power steering unit
Meters of paper used: 4.8 meters 70/70 gr SR
3
1 2
Aut
omot
ive
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15 Packing with PadPak - Packaging Engineering
SR
Autom
otive
Cylinder head
Meters of paper used: 5.7 meters 70/70 gr
3
1 2
4
5
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16Packing with PadPak - Packaging Engineering
SR
Automotive light
Meters of paper used: 2.5 meters 50/70 gr
Aut
omot
ive
3
1 2
4
65
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17 Packing with PadPak - Packaging Engineering
Automotive radiator
Meters of paper used: 7.5 meters 70/70 gr
3
1 2
Autom
otive
SRCC LC
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18Packing with PadPak - Packaging Engineering
Engine
Meters of paper used: 20 meters 70/70 gr
Aut
omot
ive
3
1 2
4
5
SR
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Aviation
Heavy voice recorder
19 Packing with PadPak - Packaging Engineering
Meters of paper used: 15.75 meters 70/70 gr
3
1 2
4
5
Aviation
SR
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Large Turbine wheel
20Packing with PadPak - Packaging Engineering
Meters of paper used: 12 meters 70/70 gr
3
1 2
4
5
Avi
atio
n
SR
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Heavy big shaft
21 Packing with PadPak - Packaging Engineering
Meters of paper used: 16.5 meters 70/70 gr
3
1 2
4
65
Aviation
SR
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22Packing with PadPak - Packaging Engineering
Meters of paper used: 6.6 meters 50/70 gr
Ceramics
China cups
Cer
amic
s
SRCC LC
3
1 2
4
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23 Packing with PadPak - Packaging Engineering
SR
Aquarium
Meters of paper used: 12.5 meters 70/70 gr LC
3
1 2
4
5
Ceram
ics
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24Packing with PadPak - Packaging Engineering
Ceramic dish
Meters of paper used: 3 meters 70/70 gr CC LC
3
1 2
4
5
Cer
amic
s
SR
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25 Packing with PadPak - Packaging Engineering
Meters of paper used: 3 meters 70/70 gr
Computers
A0 scanner (1.2 meters wide)
SR
3
1 2
4
Com
puters
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26Packing with PadPak - Packaging Engineering
Monitor
Meters of paper used: 9.6 meters 70/70 gr
3
1 2
4
Com
pute
rs
SR
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27 Packing with PadPak - Packaging Engineering
Printer with extra cartridge
Meters of paper used: 16 meters 70/70 gr SR
3
1 2
4
65
Com
puters
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28Packing with PadPak - Packaging Engineering
Meters of paper used: 3.45 meters 70/70 gr
Electronics
Transformator
SR
Elec
troni
cs
3
1 2
4
65
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29 Packing with PadPak - Packaging Engineering
Cable device, computer supply
Meters of paper used: 3.9 meters 50/70 gr
3
1 2
4
Electronics
SRCC LC
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Telecom equipment
Meters of paper used: 26 meters 70/70 gr
30Packing with PadPak - Packaging Engineering
3
1 2
4
65
Elec
troni
cs
SR
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31 Packing with PadPak - Packaging Engineering
Cash reader
Meters of paper used: 4.5 meters 70/70 gr
3
1 2
4
5
Electronics
CC SR
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32Packing with PadPak - Packaging Engineering
Very heavy solar inverter
Meters of paper used: 24 meters (first three) or 21 meters (last 3) 70/70 gr SR
3
1 2
1
32
Elec
troni
cs
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33 Packing with PadPak - Packaging Engineering
Meters of paper used: 1.5 meters 70 gr
Food
Honey Products
LC
3
1 2
4
65
Food
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34Packing with PadPak - Packaging Engineering
5
Small bottles
Meters of paper used: 8.8 meters 70/70 gr SR
3
1 2
4
Food
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35 Packing with PadPak - Packaging Engineering
Olive oil bottle
Meters of paper used: 4 meters 50/70 gr
3
1 2
4
5
Food
CC
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Hous
ewar
e
36Packing with PadPak - Packaging Engineering
Meters of paper used: 9.8 meters 70/70 gr
Houseware
Fireplace
3
1 2
4
5
SR
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Vacuüm cleaner
Meters of paper used: 9 meters 70 gr
37 Packing with PadPak - Packaging Engineering
3
1 2
4
65
Houseware
LCSR
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38Packing with PadPak - Packaging Engineering
Meat cutter
Meters of paper used: 2.25 meters 50/50 gr
3
1 2
4
65
Hous
ewar
e
SR
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Houseware
39 Packing with PadPak - Packaging Engineering
Chairs
Meters of paper used: 7 meters 70/70 gr
3
1 2
4
5
SR
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40Packing with PadPak - Packaging Engineering
Meters of paper used: 6.3 meters 70/70 gr
Industrial
Drive
Indu
stria
l
3
1 2
4
65
SRCC
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41 Packing with PadPak - Packaging Engineering
Meters of paper used: 3 meters 70/70 gr
Industrial valve
3
1 2
4
Industrial
SR
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42Packing with PadPak - Packaging Engineering
Industrial valve
Meters of paper used: 6,25 meters 70/70 gr
3
1 2
4
5
Indu
stria
l
SR
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43 Packing with PadPak - Packaging Engineering
Meters of paper used: 6.5 meters 70/70 gr
Industrial valve
3
1 2
4
65
Industrial
SRCC
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44Packing with PadPak - Packaging Engineering
Hydraulic valve block
Meters of paper used: 10 meters 70/70 gr SR
3
1 2
4
65
Indu
stria
l
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45 Packing with PadPak - Packaging Engineering
Meters of paper used: 12.5 meters 70/70 gr
Instruments
Test equipment
SR
3
1 2
4
Instruments
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46Packing with PadPak - Packaging Engineering
Industrial light
Meters of paper used: 3.75 meters 70/ gr
Lights
Light
s
3
1 2
4
65
CC
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Medical
Drainage
47 Packing with PadPak - Packaging Engineering
Meters of paper used: 1 meters (small box), 6 meters (large box) 70/70 gr SR
3
1 2
4
65
Medical
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Medical arm
48Packing with PadPak - Packaging Engineering
Meters of paper used: 10 meters 70/70 gr SR
3
1 2
Med
ical
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49 Packing with PadPak - Packaging Engineering
Medical liquid container
Meters of paper used: 11 meters 70/70 gr SR
3
1 2
4
65
Medical
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Other
Two chemical bottles
50Packing with PadPak - Packaging Engineering
CCMeters of paper used: 5.5 meters 70/70 gr SR
3
1 2
4
65
Oth
er
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51 Packing with PadPak - Packaging Engineering
Paint bucket
Meters of paper used: 10.25 meters 70/70 gr SR
3
1 2
4
5
Other
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52Packing with PadPak - Packaging Engineering
Mountain bike front suspension
Meters of paper used: 2.25 meters 50/70 gr SR
3
1 2
4
65
Oth
er
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Bicycle battery
53 Packing with PadPak - Packaging Engineering
Meters of paper used: 3.75 meters 70/70 gr SR
3
1 2
4
Other
LC
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roof tile
54Packing with PadPak - Packaging Engineering
Meters of paper used: 9.2 meters 70/70 gr SR
3
1 2
4
65
Oth
er
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55 Packing with PadPak - Packaging Engineering
roof tile
Meters of paper used: 14.5 meters 70/70 gr SR
3
1 2
4
5
Other
![Page 61: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/61.jpg)
Wheelchair
56Packing with PadPak - Packaging Engineering
Meters of paper used: 8.75 meters 50/70 gr SR
3
1 2
4
65
Oth
er
![Page 62: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/62.jpg)
57 Packing with PadPak - Packaging Engineering
Meters of paper used: 1.8 meters 50/70 gr
Promotional
Trophy
3
1 2
4
65
Promotional
SRCCLC
![Page 63: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/63.jpg)
Promotional frame
58Packing with PadPak - Packaging Engineering
Meters of paper used: 2 meters 70/70 gr
3
1 2
Prom
otio
nal
SRCCLC
![Page 64: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/64.jpg)
59 Packing with PadPak - Packaging Engineering
Promotional sign
Meters of paper used: 2.1 (small box), 6 meters (large box) 50/50/50 gr
3
1 2
4
65
Promotional
SR
![Page 65: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/65.jpg)
60Packing with PadPak - Packaging Engineering
Meters of paper used: 18.6 meters 70/70 gr
Sanitary
Bathroom mirror
SR
Sani
tary
3
1 2
4
5
![Page 66: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/66.jpg)
Wash basin
61 Packing with PadPak - Packaging Engineering
Meters of paper used: 10.5 meters 70/70 gr
3
1 2
4
5
Sanitary
SR
![Page 67: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/67.jpg)
62Packing with PadPak - Packaging Engineering
China sink decorative
Meters of paper used: 28 meters 70/70 gr
3
1 2
4
5
Sani
tary
SR
![Page 68: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/68.jpg)
63 Packing with PadPak - Packaging Engineering
Meters of paper used: 14 meters 70/70 gr
Tools
resque cutter
SR
3
1 2
4
5
Tools
![Page 69: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/69.jpg)
Heavy welding spools
64Packing with PadPak - Packaging Engineering
Meters of paper used: 7 meters 70/70 gr SR
3
1 2
4
65
Tool
s
![Page 70: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/70.jpg)
65 Packing with PadPak - Packaging Engineering
Meters of paper used: 9.3 meters 50/70 gr
Toys
Toys
3
1 2
4
Toys
LC SR
![Page 71: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/71.jpg)
role play cabinet
Meters of paper used: 9 meters 70/70 gr
66Packing with PadPak - Packaging Engineering
3
1 2
4
65
Toys
SR
![Page 72: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/72.jpg)
67 Packing with PadPak - Packaging Engineering
remote controlled helicopter
Meters of paper used: 5.65 meters 70/70 gr
3
1 2
4
Toys
LC SRCC
![Page 73: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/73.jpg)
![Page 74: Ranpak Step By Step 1](https://reader033.fdocuments.in/reader033/viewer/2022042510/5887c8d11a28abeb738b5a49/html5/thumbnails/74.jpg)
Ranpak BV | T +31 455470470 | E [email protected] | www.ranpakeurope.com