Range - AlnabUS A4 US A4 US A4 US A4 4 CMA Linear, Quarter-turn and Rotary Actuators The Rotork CMA...

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Linear, Rotary and Quarter-Turn Control Valve Actuators CMA Range Redefining Flow Control

Transcript of Range - AlnabUS A4 US A4 US A4 US A4 4 CMA Linear, Quarter-turn and Rotary Actuators The Rotork CMA...

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Linear, Rotary and Quarter-Turn Control Valve Actuators

CMA Range

Redefining Flow Control

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Rotork is the global market leader in valve actuation products, with a fifty-year track record serving the oil and gas, power, water and waste treatment industries.

Rotork is independent of valve manufacturers allowing us to work with a wide variety of valve makers and manufacturers worldwide. We strive always for technical excellence, innovation and the highest quality standards in everything we do. As a result, our people and products remain at the forefront of actuation technology.

Uncompromising reliability is a feature of our entire product range, from our flagship electric actuator range through to our pneumatic, hydraulic and electro-hydraulic actuators, as well as gear boxes and valve accessories.

Rotork is committed to providing first class support to each client throughout the whole life of their plant, from initial site surveys to installation, maintenance, audits and repair. From our network of national and international offices, our engineers work around the clock to maintain our position of trust.

Rotork. Redefining flow control.

Section Page

Product Overview 3

Section 1

CMA Actuator Range 4

Advanced Design Features 5

Advanced Engineering 6

Control and Monitoring 8

Performance Summaries 10

Section 2 - Standard Specifications

Introduction 11

Enquiry Datasheet 11

General Dimensions 12

Design Specifications 15

Non-Hazardous & Hazardous Certified Enclosures 16

Regulatory Standards 17

Paint Finish 17

Rotork Site Services 18

Contents

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Redefining Flow Control 3

This brochure provides a comprehensive overview of the applications and associated functions available with the Rotork CMA actuators – comprising CML linear, CMQ quarter-turn and CMR rotary actuators.

Building on Rotork’s historical success with innovative technology, the CMA offers a highly accurate and responsive method of automating control boiler damper drives, control valves and metering pumps without the complexity of spring diaphragm actuators.

With an increased focus on production costs and efficiency, accurate control is paramount.

Product Overview

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CMA Linear, Quarter-turn and Rotary Actuators

The Rotork CMA delivers a range of sizes suitable for almost all linear, quarter-turn and rotary control valve and pump applications requiring exact position control and unrestricted continuous modulation.

Configuration

The Rotork CMA range provides for simple safe and easy set up via an internal electronic 6-segment LCD display and pushbutton configuration.

Features

• Can be powered by single-phase or direct current supplies.

• Linear, quarter-turn and rotary drive action.

• Permanently lubricated and maintenance free drive train.

• Capable of being mounted in any orientation.

• Accurate and repeatable position control.

• 4 to 20 mA loop powered, feedback signal.

• Digital communication options including HART®, Foundation FieldbusTM, Profibus®, Pakscan, RIRO and Modbus® available.

• Field selectable adjustments for:

Deadband

Zero and span

Command signal type

Standard or reverse acting

Manual-auto operation

Output shaft position on loss of signal

• Wide standard ambient temperature range -22 to 158 °F (-30 to 70 ºC).

• Optional high or low temperature trim.

• Manual override standard.

• Electronic thrust/torque limiting.

• Two standard adjustable position switches.

CMA Actuator Range

CML Linear Actuator CMQ Quarter-Turn Actuator

CMR Rotary Actuator

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5Redefining Flow Control

STATUSLOCAL

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RELAYS

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POS I T

Advanced Design Features

CMA Advanced Design Features

The CMA encompasses advanced design in a compact, robust and reliable package.

The brushless DC motor technology provides high dynamic performance with a maintenance free, high endurance drive train.

Thrust or torque is instantly delivered to the valve to provide smooth operation without any stick/slip effect to disrupt the process variable. The sturdy mechanical drive train eliminates the unwanted movements associated with spring diaphragm actuators.

The CMA provides consistent and precise performance regardless of changing process conditions.

Control without the need for instrument air eliminates the capital costs, running costs and maintenance costs associated with air supplies.

Constantly changing process demands are no problem to the continuous modulating capability of the CMA.

Compact and flexible, the CMA range can be mounted on any type or make of valve including all the leading control valve makers’ products.

Other applications such as pump stroke control are perfect for the CMA with its high accuracy, especially for applications requiring hazardous area certifications.

Figure 1: Local Position

Figure 2: Local Relays

Figure 3: Local Status

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Advanced Engineering

1 Encoder Technology

The CMA utilizes absolute encoder technology where a unique digital code corresponds to the angular position (CMQ), stroke length (CML) or rotary (CMR) position of the actuator.

To achieve high resolution, the position sensor location eliminates any backlash effect in the gearing. The sensor is a 12-bit rotary magnetic encoder, fitted at the output gear stages, removing any internal backlash effect that may exist in the drive train.

2 User Interface

Two relays can be programmed to close upon reaching a desired position or any other available fault condition among the programmable options.

3 DC Brushless Motor

The CMA uses a high efficiency, continuous rated, brushless DC motor. This allows maintenance-free operation even with continuous unrestricted modulation duty.

CMLLinear Actuator

Programmable User Interface

The CMA LCD display is a 6-character, single line display. Two graphic symbols are provided for notification of alarm conditions. The menu style is an intuitive common tree structure similar in function to the menu system used on PCs.

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7Redefining Flow Control

4 Hand Drive

A hand drive mechanism is provided as standard for all CMA actuators to allow manual operation of the valve. Pressing down on the hand-knob shaft allows it to engage a gear in the upper section of the drive train. Releasing causes the spring to disengage the gear.

5 Geartrain

The simple yet durable high efficiency spur gear drive is lubricated for life. It has proven high reliability.

6 Anti Back-Drive Mechanism

The CMA standard build is capable of resisting any back drive from the load, up to 125% of the rated thrust or torque of the actuator.

7 Output Drive

The CMQ and CMR base conforms to MSS SP-101 or ISO 5211. CML may be adapted to suit individual valves.

CMQQuarter-Turn Actuator

CMRRotary Actuator

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HART®

HART (Highway Addressable Remote Transducer) is a process control communication protocol based upon the Bell 202 telephone communication standard and uses the FSK (frequency shift keying) principle. The signal consists of two parts, the analogue 4-20 mA current loop and a superimposed digital variable frequency signal.

Traditionally the 4-20 mA loop is used for control and the superimposed digital signal for feedback, diagnostics and configuration. Configuration and feedback using the HART digital signal can be achieved using the host connected to the actuator to select the parameters required. The majority of the user configurable settings can be made over the HART communication protocol.

• Up to 63 devices on each network

• Electronic device description (DD) files

• HART 7 compatible.

Foundation FieldbusTM

Foundation Fieldbus has become widely accepted for use in process control systems. It’s primary feature is the ability to distribute control away from the central DCS. The Rotork Foundation Fieldbus interface card connects directly onto the standard Foundation H1 bus system. The function blocks embedded in the module cover the control and monitoring of the valve and actuator.

Using the certified Device Description files the FF card is simple and easy to use. The ability to report extensive actuator feedback within a single input block as well as system diagnostic information makes Rotork the first choice for use with a Foundation Fieldbus system.

• Foundation ITK inter-operability certified

• Fully compliant with IEC61158-2 standard

• Includes Link Master and LAS capability

• Independent HIST approval by major DCS vendors

• Full H1 Field capability.

Profibus®

Profibus is a leading international network protocol for high speed data communications in industrial automation and control. The Rotork Profibus DP interface card provides comprehensive control and feedback data about the valve and actuator using DP-V0 cyclic communications whilst extended actuator diagnostics and configuration is included in the DP-V1 acyclic data supported by this module.

EDD and DTM files allow the Rotork device to be incorporated into asset management systems giving access to performance critical parameters, whilst the independently certified GSD file guarantees device interoperability. Rotork provide an optional switch disconnect module allowing for ease of installation and have multiple configuration options within the GSD file to enable a choice of data collection.

• RS485 Profibus DP V0 and V1 compliant

• Single and Dual Redundant options

• Fully meets IEC61158-3 standard

• Profibus PNO certified

• Supports speeds up to 1.5 Mbit/s.

Control & Monitoring

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Control & Monitoring

Modbus®

Modbus remains the most popular process communication protocol in use today with the widest acceptance and highest number of applied systems of any automation protocol. Rotork’s Modbus interface card allows actuators to be connected to a 2-wire RS485 network for direct communication to a PLC or DCS using Modbus RTU protocol.

The resulting network is able to monitor and control the connected actuator. As the Modbus protocol is so simple the system engineer has full control over the data flow on the highway and the information to be collected and controls implemented. There are no complications with device description files or special programming tools required when setting up a Modbus system.

• RS485 2-wire RTU communication

• International open standard

• Single and Dual redundant options

• Integral Repeater modules included where necessary

• Up to 115 kbps.

Pakscan P3 (2-wire) System

The Rotork Pakscan system is a world leader in flow control automation. First launched in 1986, Pakscan has been at the forefront of network technology since its inception, helping to control over 100,000 actuators worldwide.

Pakscan network systems offer the customer unrivalled control, reliability and support. This is backed-up by a worldwide service and support network to help keep your plant running 24 hours a day, 7 days a week.

The Pakscan system provides the vital link between valve actuators and supervisory control. It is an intelligent, reliable, high integrity, fast and easy to install network between field equipment and the control room, designed specifically for use with Rotork products.

• Defined transaction times based on cable parameters and length.

• Automatic cable monitoring and fault isolation.

• Field cable fault tolerant.

• Fully pre-programmed master station.

• Master station with HMI Screen, keypad and built-in web server for full system diagnostics.

• Hot standby master station capability.

• Easily expanded.

• Simple Modbus RTU (RS232/RS485) / TCP (Ethernet) host communications.

• Field and host communication diagnostics and data logging.

• Commission without the need for a host DCS or PLC.

• Proven track record.

• Over 100,000 installed nodes.

• Multiple host connections supported.

• Network with the capacity for up to 240 actuators on a single 20 km 2-wire loop.

See publication PUB059-030 for further details.

Hard Wired Discrete Control

For discrete hardwired control, the optional RIRO (Remote In Remote Out) can be fitted. The option allows the user to hardwire a discrete digital control (24 VDC nominal or 120 VAC nominal) for open and close operation. The option also allows up to four extra relay contacts to be available for various functions.

RIRO

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Performance Summaries

Mechanical Performance

The rated force (thrust or torque) for each size of actuator is detailed below. The minimum settable force is 40% of the maximum rated. Operating time tolerance +/-10%.

Measurement of force has an accuracy of 20% of unit rated force.

The CML and CMQ can resist backdriving forces from the valve up to 125% of rated load without movement.

All CMA actuators are factory calibrated.

Model Min Thrust (lbs)

Min Thrust (N)

Max Thrust (lbs)

Max Thrust (N)

Speed (inches/sec)

Speed (mm/sec)

Stroke (inches)

Stroke (mm)

CML-100 40 177.9 100 444.8 0.3 7.62 1 25.4

CML-250 100 444.8 250 1112 0.1 2.54 1.5 38.1

CML-750 300 1334.5 750 3336.2 0.1 2.54 2 50.8

CML: Linear Actuator

Model Min Torque (inch lbs)

Min Torque (Nm)

Max Torque (inch lbs)

Max Torque (Nm)

Time for Quarter Turn (secs)

CMQ-250 100 11.3 250 28.2 10

CMQ-500 200 22.6 500 56.5 15

CMQ-1000 400 45.2 1000 113.0 22

CMQ: Quarter-Turn Actuator

CMR: Rotary Actuator

Model Min Torque (inch lbs)

Min Torque (Nm)

Max Torque (inch lbs)

Max Torque (Nm) Speed (RPM)

CMR-50 20 2.3 50 5.6 11

CMR-100 40 4.5 100 11.3 10

CMR-200 80 9.0 200 22.6 5

CMR-125 50 5.6 125 14.1 18

CMR-250 100 11.3 250 28.2 10

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2 Introduction

CMA range actuators are designed for all types of process control valves and other equipment requiring quarter-turn, multi-turn or linear movement. They are ideally suited for regulators; metering pumps; pilot, small quarter-turn and choke valves; and dampers.

Enclosure requirements and build options selected must be specified with the enquiry.

It is not necessary to specify the actuator type or size - Rotork will provide the most cost effective solution based on the information provided.

Standard Specifications

2.1 Enquiry Datasheet

Requirement Options Detail

Valve Type Quarter-turn º Rotation

Linear Stroke length (in/mm)

Rotary Number of turns

Duty Cycle Modulating starts / hour Specify number or “continuous”

Operating Time (º-in-mm/sec) Specify

Seating Torque/Thrust Nm (in-lbs) / N (lbsf) Specify

Modulating Torque/Thrust Nm (in-lbs) / N (lbsf) Specify

Temperature Range Standard and Low Refer to page 15

Power supply 1-phase —Volts —Hz Specify

DC 24 Volts DC only

Enclosure Non-hazardous IP / Nema rating

Hazardous Refer to page 16

Remote Control/Indication 4-20 mA Specify

HART Specify

Foundation Fieldbus Specify

Profibus Specify

Pakscan Specify

RIRO Specify

Modbus Specify

Manual Override - Standard

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SECTION A-A1:1

M25 CONDUIT ENTRIES3/4" NPT (IMPERIAL ALTERNATIVE)4 PLACES

.31-24 UNF

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JAM NUTTHREAD SIZE 1 3/4 - 5 UNC

THREAD SIZE 1 3/4-20 UNTHREAD LENGTH 24.8 (.97")

EXTERNAL EARTH

VALVE MOUNTING FACE

MAIN LABEL

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Standard Specifications

3 CMA - Linear - General Dimensions

Model a b c d e f g h i j k

CML-100/250 (mm) 142.6 313.1 53.05 11.5 33.0 86.5 75.0 180.0 56.0 68.0 7.9

CML-100/250 (in) 5.61 12.33 2.1 0.45 1.30 3.40 2.95 7.09 2.20 2.68 0.31

CML-750 (mm) 148.0 429.5 55.4 11.5 - 94.0 82.5 200.9 66.5 68.0 -

CML-750 (in) 5.83 16.91 2.18 0.45 - 3.70 3.25 7.91 2.62 2.68 -

Model l m n o p q r s t u

CML-100/250 (mm) 60.6 124.0 56.0 22.4 28.8 25.0 19.0 19.0 - -

CML-100/250 (in) 2.39 4.88 2.20 0.88 1.13 0.98 0.75 0.75 - -

CML-750 (mm) - 120.5 80.5 19.1 12.4 35.0 25.4 25.4 - -

CML-750 (in) - 4.74 3.17 0.75 0.49 1.38 1.00 1.00 - -

NOTES: Dimensions with ‘*’ indicate cover removal allowance. The interface provided for mounting the actuator onto the valve should conform to good engineering practices, ensuring adequate tolerances, thread engagement, screw torques, sizes, materials and form tolerances.

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Standard Specifications

3 CMA - Quarter-turn - General Dimensions

NOTES: Dimensions with ‘*’ indicate cover removal allowance. The interface provided for mounting the actuator onto the valve should conform to good engineering practices, ensuring adequate tolerances, thread engagement, screw torques, sizes, materials and form tolerances.

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M25 CONDUIT ENTRIES3/4" NPT (IMPERIAL ALTERNATIVE)4 PLACES

SQUARE

MECHANICAL STOPS

MOUNTING HOLES - 4 PLACESM6 x 1p - 10.0 DEEP

EQUISPACED ON 50.0 (1.97") P.C.D.

EXTERNAL EARTH

VALVE MOUNTING FACE

MAIN LABEL

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Model a b c d e f g h i j k

CMQ-250/500 (mm) 142.6 326.7 16.0 11.5 33.0 118.2 59.9 180.0 56.0 68.0 14.0

CMQ-250/500 (in) 5.61 12.86 0.63 0.45 1.30 4.65 2.36 7.09 2.20 2.68 0.55

CMQ-1000 (mm) 148.0 355.8 16.0 11.5 33.0 127.0 84.3 200.9 66.5 68.0 14.0

CMQ-1000 (in) 5.83 14.01 0.63 0.45 1.30 5.00 3.32 7.91 2.62 2.68 0.55

Model l m n o p q r s t u

CMQ-250/500 (mm) 109.2 70.8 66.7 29.0 14.0 13.5 149.5 - - -

CMQ-250/500 (in) 4.30 2.79 2.62 1.14 0.55 0.53 5.89 - - -

CMQ-1000 (mm) 120.5 80.5 65.2 30.9 10.9 13.5 110.5 - - -

CMQ-1000 (in) 4.74 3.17 2.57 1.21 0.43 0.53 4.35 - - -

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Standard Specifications

NOTES: Dimensions with ‘*’ indicate cover removal allowance. The interface provided for mounting the actuator onto the valve should conform to good engineering practices, ensuring adequate tolerances, thread engagement, screw torques, sizes, materials and form tolerances.

3 CMA - Rotary - General Dimensions

*

EXTERNAL EARTH

VALVE MOUNTING FACE

HANDKNOB

M25 CONDUIT ENTRIES3/4" NPT (IMPERIAL ALTERNATIVE)4 PLACES

MOUNTING HOLES - 4 PLACESM6 x 1p - 8.0 DEEP

1/4-20 UNC - .31" DEEP (IMPERIAL ALTERNATIVE)

MAIN LABEL

A DETAIL A2:1

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Model a b c d e f g h i j k

CMR-50/100/200 (mm) 142.6 298.7 31.8 11.5 33.0 86.5 75.0 180.0 56.0 68.0 13.1

CMR-50/100/200 (in) 5.61 11.76 1.25 0.45 1.30 3.40 2.95 7.09 2.20 2.68 0.51

CMR-125/250 (mm) 148.0 32.87 31.8 11.5 33.0 94.0 82.5 200.9 66.5 68.0 14.7

CMR-125/250 (in) 5.83 12.67 1.25 0.45 1.30 3.70 3.25 7.91 2.62 2.68 0.58

Model l m n o p q r s t u

CMR-50/100/200 (mm) 67.0 113.0 25.4 4.78 15.87 3.2 2.7 121.5 25.4 28.2

CMR-50/100/200 (in) 2.64 4.45 1.00 0.18 0.62 0.12 0.11 4.78 1.00 1.11

CMR-125/250 (mm) 80.5 120.5 30.0 4.78 17.46 3.2 2.6 77.0 30.0 29.0

CMR-125/250 (in) 3.17 4.74 1.18 0.18 0.68 0.12 0.10 3.03 1.18 1.14

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Standard Specifications

4 Design Specifications

4.1 Design Life

Duty Classification Actuator Type Model

Minimum Design Life Rating

Millions of 1% strokes at 75% load

Millions of 10% strokes at 100% load

CML-100 2 0.5

Modulating CML CML-250 2 0.5

CML-750 2 0.5

ModulatingCMQ

CMQ-250 2 0.5

CMQ-500 2 0.5

CMQ-1000 2 0.5

Modulating

CMR

CMR-50 20 5

CMR-100 20 5

CMR-200 20 5

CMR-125 20 5

CMR-250 20 5

4.2 Vibration, Shock and Noise

CMA actuators are suitable for applications where vibration and shock severity does not exceed the following:

4.3 Operating Temperature

CMA Actuators are suitable for operation within the ambient temperature ranges shown below. Refer to section 5 for hazardous area certification operating temperature restrictions. For temperatures outside this range please contact Rotork. Prior to installation actuators should be stored in a dry location with a temperature range not exceeding -60 to +80 °C (-76 to +176 °F).

Type Level

Plant induced vibration 1 g rms total for all vibration within the frequency range of 10 to 1000Hz.

Shock 5 g peak acceleration.

Seismic 2 g acceleration over a frequency range of 1 to 50 Hz if it is to operate during and after the event.

5 g over a frequency range of 1 to 50 Hz if it is only required to maintain structural integrity.

Emitted noise Independent tests have shown that at 1 m generated noise does not exceed 61 db (A).

Actuator Type Standard Temperature* Low temperature option*

CML / CMQ / CMR -30 to +70 °C (-22 to +158 °F) -40 to +60 °C (-40 to +140 °F)

Levels quoted are those present at the actuator mounting interface. It should be noted that the effects of vibration are cumulative and therefore an actuator subjected to significant levels may have reduced life.

*Hazardous Area certification determines permissible operating temperature range. Refer to section 5.

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WT: Standard Watertight

5 Non-Hazardous & Hazardous Certified Enclosures

All CMA actuator hazardous and non-hazardous area enclosures are watertight to IP67/NEMA 4 & 6.

CMA actuators are available with the following enclosure types for which the ambient working temperature ranges are stated.

Where option temperatures are indicated, changes to some actuator components are required and therefore the temperature requirement must be specified. Hazardous area approvals for other country standards are available; please contact Rotork.

5.1 Non-Hazardous Area Enclosures

5.2 Hazardous Area Enclosures

CMA range actuators are built in accordance with the following standards:

Standard Specifications

Standard Rating Standard Temperature Low Temp Option

BS EN 60529 (1992) IP67 – 7metres / 72 Hrs -30 to +70 °C (-22 to +158 ºF) -40 to +60 °C (-40 to +140 ºF)

NEMA (US) 4 & 6 -30 to +70 °C (-22 to +158 ºF) -40 to +60 °C (-40 to +140 ºF)

CSA (Canadian) 4 & 4X -30 to +70 °C (-22 to +158 ºF) -40 to +60 °C (-40 to +140 ºF)

European Hazardous Directive - ATEX

Directive/Standard Rating Standard Temperature Low Temp Option

II 2GD Exd IIB T4 -20 to +60 °C (-4 to +140 ºF) -40 to +60 °C (-40 to +140 ºF)

II 2GD Exde IIB T4 -20 to +60 °C (-4 to +140 ºF) -40 to +60 °C (-40 to +140 ºF)

International Hazardous Area IECEx

Directive/Standard Rating Standard Temperature Low Temp Option

IECEx Exd IIB T4 -20 to +60 °C (-4 to +140 ºF) -40 to +60 °C (-40 to +140 ºF)

IECEx Exde IIB T4 -20 to +60 °C (-4 to +140 ºF) -40 to +60 °C (-40 to +140 ºF)

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17Redefining Flow Control

Standard Specifications

6 Regulatory Standards

Compliance with the following European Economic Community Directives permits the CMA range of actuators to be CE marked under the provision of the Machinery Directive.

Directive Applicable to Reference

Electromagnetic compatibility (EMC)

Immunity to / emissions of electromagnetic energy

2004/108/EC by application of BS EN 61326-1:2006

Low Voltage (LV) Electrical Safety 2006/95/EC by application of BS EN 601010-1:2010

Machinery* Product Safety Actuators follow the provision of the Machinery Directive (98/37/EC) as amended by 98/79/EC.

The CMA must not be put into service until the equipment into which it is being incorporated has been declared to

be in conformity with the provisions of the European Community Machinery Directive 98/37/EC and 98/79/EC*

Waste Electrical Equipment Exempt under the scope

7 Paint Finish

The standard paint finish is RAL5010 (blue) polyester powder coated to Rotork specification RS237. Optional paint colours and finishes are available, please apply for more information.

Unpainted units available for OEM customers.

*Actuators are not classified as machines within the scope of the machinery directive.Contact Rotork for a copy of our Declaration of Conformity and Incorporation.

5.2 Hazardous Area Enclosures cont.

USA Hazardous Area – Factory Mutual Certified Explosionproof to NEC Article 500

Class Division Group Standard Temperature Low Temp Option High Temp Option

I 1 C, D -30 to +70 °C

(22 to +158 ºF)

-40 to +60 °C

(-40 to +140 ºF)

-20 to +85 °C

II 2 E, F, G

Canadian Hazardous Area – Canadian Standards Association (CSA EP) to NEC Article 500

Class Division Group Standard Temperature Low Temp Option High Temp Option

I 1 C, D -20 to +65 °C

(-4 to +149 ºF)

-40 to +60 °C

(-40 to +140 ºF)

-20 to +85 °C

I 2 F, G

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18

Rotork Site Services division, bringing together project, service and retrofit activities, is active in 47 service centres in over 20 countries, with agents providing support services in a further 55 countries. The total number of expert technicians supporting Rotork customers is well over 1,000.

The division provides services in maintenance, management and the upgrading of installed actuation assets in order to fully support and satisfy the increasing demands for these activities from customers throughout the world. The services are tailored to meet customers’ specific needs, encompassing the following:

Emergency and Planned Service

Available for all types of actuator, in all areas (including hazardous environments). Some customers require guaranteed emergency response times, others require planned response for all types of actuator work, including installation, commissioning, upgrading, connection and installation of bus communication systems, troubleshooting and repair of damaged or deteriorating assets.

Actuator Overhauls

After a long service life customers may prefer their actuators to be completely overhauled rather than replacing them with new ones. In our workshops we completely strip and rebuild actuators, returning them to their original state.

Health Checks

Some customers lack detailed information on their assets, making it difficult to prioritise maintenance and replacement investment. We can carry out a detailed and intrusive inspection of the actuators and combine this with build data from our own databases to give customers a holistic view of their assets.

Retrofitting actuators to existing valves

We have extensive experience in fitting actuators to valves, penstocks and dampers that are already installed as part of existing plant. Whether customers are replacing obsolete actuators, changing power sources or motorising manual valves, we offer a tailor made solution to meet customers’ specific requirements.

Rotork Site Services

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19Redefining Flow Control

Shutdown Outages

We can support customers in making sure that all their actuators are fully operational and that they meet tight shutdown deadlines. For example some power stations look for us to remove and overhaul in our workshops over 200 actuators when taking a unit out for maintenance. We do this, reinstall and commission the actuators and, where requested, carry out additional actuation projects simultaneously to ensure that customers make the most of their plant shutdown time.

Preventative Maintenance

We provide regular scheduled maintenance to enhance the integrity of actuators and their associated valves. This service is typically sought by customers looking to maximise the up-time of their plant.

Factory fitting of actuators to new valves

The careful assembly of valve and actuator is critical to ensure that an automated valve performs correctly and reliably. Whilst this service is often carried out by valve manufacturers, if there is a need we can provide this serrvice.

Extended scope projects

This is a growing requirement and some of our service teams have the wide range of skills necessary to offer a “one-stop-shop” to automate part or all of a customer’s process. Our capabilities cover all of the installation phases (scoping, design, procurement, manufacturing, installation, commissioning) on the broad scopes that typically surround actuation projects.

Rotork Site Services

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www.rotork.com

A full listing of our worldwide sales and service network is available on our website.

PUB094-001-00Issue 04/12

As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com

The name Rotork is a registered trademark. Rotork recognizes all registered trademarks. Published and produced in the UK by Rotork Controls Limited. POWTG0312

UKRotork plctel +44 (0)1225 733200fax +44 (0)1225 333467email [email protected]

USARotork Process Controlstel +1 (414) 461 9200fax +1 (414) 461 1024email [email protected]

Electric Actuators and Control Systems

Fluid Power Actuators and Control Systems

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Precision Control Instruments

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