Randall freeman, mastermyne
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Transcript of Randall freeman, mastermyne
Mastermyne Group Limited
Managing Through the
Downturn – A Contractors
Perspective
Company Overview
Mastermyne Underground Mastermyne Engineering Mastermyne Services
• Underground Roadway
Development
• Drift Construction
• Installation of conveyors
• Longwall relocation and
maintenance
• Supply and installation of
ventilation control devices
• Installation of secondary
support
• In Seam Directional Drilling
• Equipment Fleet
• Design and engineering
QDS underground
equipment
• Manufacturing and
distribution of mining
products and consumables
(Mesh, Salt, Brattice,
Victaulic Pipe,
consumables)
• Manufacturing and
fabrication of underground
ventilation control devices
(doors, vehicle doors,
overcast etc)
• Surface electrical and
mechanical services
• Permanent Mine
Infrastructure Projects
• Construction & Upgrade
Projects (switch rooms,
surface & overland
conveyors)
• Asset management (water,
gas, electrical, piping)
MyneSight
• Cleanskin Training
• Miners
• Trades
• Deputy’s Training
• Training land Inductions
• Consultancy Services
• E Learning
• Additional Services
• Drug Testing
• Training Equipment
Hire
• Relief Training
Personnel
Mackay business, founded in 1996 by Andrew Watts
and Darren Hamblin
Operations with 850 workforce servicing mine sites in
QLD’s Bowen Basin, the Southern NSW Illawarra
district and the Northern NSW Hunter area
Exclusively focused on the Australian
underground coal industry
Track record of growth - invested significantly
in systems and people to manage the growth
Publicly Listed Entity: MYE
What Happened Before the Downturn
2009
Acquired Highlands
Mining
1996
Mastermyne
founded
1998
First longwall
installation contract
2003
Awarded Longwall
Magazine ’ s longwall
contractor of the year
2006
Acquired 50% of Capricorn
Mining Queensland
2007
Acquired remaining 50%
of Capricorn Mining
Queensland
2007
Acquired DRE
Electrical
2009
Acquired Infin - Tech 2004
Revenue $25m
Staff 200
1996 1998 2003 2006 2007 2008 2009 2004 2005
2005
Tony Caruso
appointed CEO
2007
Revenue $50m
Staff 330
2008
Acquired PYD Mining
Services
2010
2010
Acquired MTR
Mining
Services
2005
Champ Ventures
and management
buy in
2009
BHP Billiton “ Illawarra
Coal Contractor
Recognition Award ”
2009
Revenue $90m
Staff 386
2010
Revenue $98m
Staff 490
2011
2010
ASX Listing
2013
Acquired 4 Sight
Training
Solutions
2012 2013
2012 Revenue $272m Staff 1088
What Happened Before the Downturn
• Cost creep over a period of time. Volume driven.
• Shortfall in an experienced workforce.
• Increase in fleet hire and growth in the contract market
• EA’s negotiated locked in increases to wages.
• Project Management structures increased.
• Market went to quarterly contracts.
What happened in the downturn
Industry Perspective:
• 35% reduction in revenue
• Parity + with the exchange rates
• Capital Expenditure focussed
• Focus on unit costs
• Productivity not production
Contract Market:
• Est 30 to 40% reduction in market ($400M)
• Capital Projects cancelled or deferred.
• Contracts terminated or renegotiated
• Small companies were competitive
What happened in the downturn
What happened in the downturn
Internal Perspective:
• Reduction with On Costs
• Restructure Projects
• Increased competiveness from all
companies
The Market after the Downturn
Competition from internal costing
Clients have removed duplicate costs
Fixed Price work to reduce exposure to risk
Removing Project Teams and transfer to labour hire
Increase in tendering however smaller scopes
Reduction in Capital Projects
Our Response
Downsize Overhead Cost structure
Reviewed Roles
Requirements of System
Project Support
Business Development
Our Response
Reallocated responsibilities
Support Functions minimised
Site responsibilities increased.
Greater use of functional support
Up and Cross Skilling workforce (Greater scope less people)
Our Response
Major change in contract type from cost + performance margin to fixed price - understanding risk - Verifying assumptions - Risk reward margin
Our Response
How we manage reduces the cost of the scope of work.
- Supervision.
- Management Operating System.
- Engagement.
- Flexibility with our agreements.
Our Response Jetstar Model - Labour Hire structure. - Minimal supervision. - Site management? Challenge is to keep the Mastermyne connection Systems Symbols Behaviours
The Future
Understand the value added dimension.
Focus on Excellence
Maintain flexibility to market changes.
Build our business
Discussion