Ramspec homepage-new - Ramspec · NOTE TO USER: by ordering/receiving Kraton product you accept the...

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Transcript of Ramspec homepage-new - Ramspec · NOTE TO USER: by ordering/receiving Kraton product you accept the...

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TOFA value chain

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Alternative sources of Fatty Acids used in Alkyds

Linseed

Safflower Castor oil Tung oil

Sunflower Coconut

Palm

Soya bean

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SYLFAT™ Tall Oil Fatty AcidsFatty Acid Upgrades

linoleic acid

pimaric acid

Reactions of carboxyl groups:Soap formationGreases, emulsifiers

EsterificationLubricants, ALKYDS, epoxies

AlkoxylationDetergentsImidazolinesCorrosion inhibitors, coatings

Reactions of double bonds:

OxidationDrying oilsSulfonationCycloadditionDimer acidsMaleic anhydride adductionPlasticizers

Carboxyl Group(“acidity”)

Measured by acid value

Double Bonds(“unsaturation”)

Measured by iodine valueoleic acid

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SYLFAT™ Tall Oil Fatty AcidsNext Best Alternatives

Source PalmiticC16:0

StearicC18:0

OleicC18:1

LinoleicC18:2

LinolenicC18:3

Other

Canola 3.2 0.9 66.8 19.0 9.1 1.0 C22:1 erucic

Castor 1.4 1.0 3.0 3.5 0.2 89.2 C18:1 (OH) ricinoleic

Coconut 9.0 3.8 5.0 2.5 - 16.6 C14, 48.2 C12, 7.3 C10, 7.6 C8

Cottonseed 22.2 2.6 18.6 54.4 0.7 0.7 C14 myristic

Linseed 5.5 3.5 19.1 15.3 56.6

OleicGrades

Technical 5.0 1.5 65.0 14.0 2.0 3 C14, 5 C16:1

Medium 3.0 1.5 74.0 8.0 <1 6 C16:1

High 1.4 2.2 87.1 4.6 -

Palm 38.0 4.0 45.0 8.0 -

Peanut 11.3 2.4 46.7 32.0 - 2.9 C20, 2.9 C22, 1.5 C24

Rapeseed (LEAR) 4.7 1.5 61.5 21.4 9.6 1.2 C22:1 erucic

Rapeseed (HEAR) 4.1 1.3 17.6 12.7 5.3 11.5 C20, 46.6 C22, 0.8 C24

Safflower 6.5 2.5 12.5 77.5 - 1.0 C20 mixed eicosanoics

Soybean 11.8 3.5 23.9 53.8 7.1 0.3 C20, 0.4 C22:0

Sunflower 6.8 4.1 15.3 73.5 0.1 0.7 C22:0

Tallow, Beef 24.0 19.0 42.0 5.5 - 3.0 C14, 0.2 C20

TOFA, US 0.2 2.4 49.6 41.9 1.8 1.6 C20, 1.3 TOR

TOFA, Scan 0.3 1.0 29.8 51.6 9.1 4.7 C20, 2.6 TOR

Active Material

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SYLFAT™ Fatty Acid Specifications / PropertiesSYLFAT™

LCSYLFAT ™

FA-1SYLFAT™

2

Acid Value, mg KOH/g 196 194 196

Fatty Acids, % 98.7 93.8 96.0

Rosin Acids, % 0.7 2.5 1.6

Unsaponifiables, % 1.7 2.0 1.0

Color, Gardner 2.5 4.5 4.1

SYLFAT™LC

SYLFAT™ FA-1

SYLFAT™ 2

C18:1 (oleic acid types) 49.2 42.5 31.5

C18:2 (non-conj. linoleics) 34.8 29.8 42.7

C18:2 (conjugated linoleics) 6.4 8.7 7.3

C18:3 (linolenic acids) 2.1 2.5 10.2

Saturated fatty acids 3.8 5.7 2.5

Other fatty acids 2.5 5.7 5.1

Total fatty acids 98.7 94.9 99.2

Total rosin acids 1.0 2.5 1.5

Neutrals and non-eluting 0.3 2.6 -0.7

SYLFAT™ LC is an experimental grade for which small production quantities are available for customer pilot trials in alkyd systems.

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To understand the value of our products in key markets, we are evaluating the benefits of our products based on their physical and chemical properties.

Benchmark studies providing insights on the performance of our products in different applications are performed on a regular base.

Understanding unmet needs is a critical part of product development.

Performance Chemicals: BenchmarkingPerformance Functionality Relationship

Value

Performance

Physical Properties

Chemical Properties

PhysicalProperties

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Performance Chemicals: Market Needs EMEA *

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Performance Chemicals: Market Needs EMEA *

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Performance Chemicals: Market Needs EMEA*

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Performance Chemicals: Market Needs EMEA

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Long oil solvent borne alkyd binder (73% solids)

Clear Coat Varnish (binder diluted till 60% solids and drier added: 0,05% Co on solids)

High Gloss alkyd paint

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SYLFAT™ TOFA product performance evaluation in a long oil alkyd binder paint system.

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Formulation (73% solids)

* The exact composition is confidential.

Long Oil Alkyd Binder

Raw material Weight (%) Comments

Fatty Acid/ Oil * 1) All raw material charged into flask.N2-sparging and stirrer on. Temperature up to 200°C.

2) When temperature is at 200°C, raising gradually to 240°C.

3) When the acid number is below 10mg KOH/g vacuum is applied to remove xylene.

4) The product is diluted to 60±1% solid content with D40 and filtered.

Phthalic Anhydride (PA) *

Polyol *

Xylene *

AO *

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Formulation of solventborne alkyd coating

Number of Phase Raw material Weight(%)

1 Alkyd Resin 10.00

D40 5.00

Dispersant 0.25

2 Pigment (TiO2) 26.69

Thickener 0.20

3 Alkyd Resin 46.46

D40 5.58

Mix drier 2.62

Antiskin 0.20

4 D40 3.00

Total 100

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Results: Yellowing in the dark 60 days

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Results: Yellowing in daylight & dark 60 days

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Clear Coats: (75µ film – Byk drying time recorder)

High Gloss White Paints: (75µ film – Byk drying time recorder)

Results: Drying Time Parameters

Drying Time

SYLFAT™ FA1

SYLFAT™ LC

SYLFAT™ 2 SFFA

Dust Free (h:min) 1:33 1:43 1:13 1:10

Tack Free (h:min) 2:30 1:58 1:50 1:39

Drying Time

SYLFAT™ FA1

SYLFAT™ LC

SYLFAT™ 2 SFFA

Dust Free (h:min) 1:51 2:21 1:06 1:32

Tack Free (h:min) 3:18 2:50 2:26 2:22

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Results and discussion – Hardness

0

20

40

60

80

100

120

140

160

180

200

0 5 10 15 20 25 30

Pers

oz (

sec)

Days

Hardness Clear Coats(90 micron; Persoz)

SFFA

SYLFAT™ LC

SYLFAT™ 2

SYLFAT™ FA-1

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0

20

40

60

80

100

120

140

0 5 10 15 20 25 30

Pers

oz (

sec)

Days

Hardness High Gloss White Paint(90 micron; Persoz)

SYLFAT™ 2

SYLFAT™ FA-1

SYLFAT™ LC

SFFA

Results and discussion – Hardness

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Results and discussion – 60° gloss retention

70,0

72,0

74,0

76,0

78,0

80,0

82,0

84,0

86,0

88,0

90,0

92,0

94,0

60° /

1 da

y (da

yligh

t)

60° /

3 da

ys (d

aylig

ht)

60° /

7 da

ys (d

aylig

ht)

60° /

14 d

ays (

dayli

ght)

60° /

28 d

ays (

dayli

ght)

60° /

1 da

y (da

rk)

60° /

3 da

ys (d

ark)

60° /

7 da

ys (d

ark)

60° /

14 d

ays (

dark)

60° /

28 d

ays (

dark)

Glo

ss (

%)

60° gloss in function of time(light & dark exposure)

SFFA

SYLFAT™ FA-1

SYLFAT™ LC

SYLFAT™ 2

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Results and discussion – 20° gloss retention

70,0

72,0

74,0

76,0

78,0

80,0

82,0

84,0

86,0

20° /

1 da

y (da

yligh

t)

20° /

3 da

ys (d

aylig

ht)

20° /

7 da

ys (d

aylig

ht)

20° /

14 d

ays (

dayli

ght)

20° /

28 d

ays (

dayli

ght)

20° /

1 da

y (da

rk)

20° /

3 da

ys (d

ark)

20° /

7 da

ys (d

ark)

20° /

14 d

ays (

dark)

20° /

28 d

ays (

dark)

Glo

ss (

%)

20° gloss in function of time(light & dark exposure)

SFFA

Sylfat FA1

Sylfat LC

Sylfat 2

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Sustainability: Lowest Carbon Carbon Footprint

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Properties SYLFAT™ 2 SYLFAT™ FA-1

SYLFAT™ LC

Initial Color * * ***

Color Stability ** ** ***

Drying Time *** * **

Initial Gloss *** * *

Hardness *** ** *

Paint Properties versus Products(Results are formulation dependent)

* Suitable for application ** Well suited for application *** Especially well suited for application

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SYLFAT LCTM is Kraton’s best offer with respect to low initial color and high color stability in alkyd coatings.

SYLFAT LCTM is a better alternative combining all main properties compared to SFFA.

SYLFAT™ 2 is Kraton’s best offer when color is off a somewhat lesser importance . It combines the best film properties required by the alkyd paint.

initial drying properties

hardness development

gloss retention

Depending on what type of characteristics you are aiming for Kraton has the right product available for alkyd binder development.

Kraton’s sustainable solutions and high supply security makes it a perfect partner for the supply of high quality products for the coatings industry.

Conclusions

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Kraton Corporation and all of its affiliates, including Arizona Chemical, believe the information set forth herein to be trueand accurate, but any recommendations, presentations, statements or suggestions that may be made are without any warranty or guarantee whatsoever, and shall establish no legal duty on the part of any Kraton affiliated entity. The legal responsibilities of any Kraton affiliate with respect to the products described herein are limited to those set forth in Kraton’s Conditions of Sale or any effective sales contract. NOTE TO USER: by ordering/receiving Kraton product you accept the Kraton Conditions of Sale applicable in the region. All other terms are rejected. Kraton does not warrant that the products described herein are suitable for any particular uses, including, without limitation, cosmetics and/or medical uses. Persons using the products must rely on their own independent technical and legal judgment, and must conduct their own studies, registrations, and other related activities, to establish the safety and efficacy of their end products incorporating any Kraton products for any application. Nothing set forth herein shall be construed as a recommendation to use any Kraton product in any specific application or in conflict with any existing patent rights. Kraton reserves the right to withdraw any product from commercial availability and to make any changes to any existing commercial or developmental product. Kraton expressly disclaims, on behalf of all Kraton affiliates, any and all liability for any damages or injuries arising out of any activities relating to the use of any information set forth in this publication, or the use of any Kraton products.

©2016 Kraton Corporation

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