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Product overview
MINDA Industrieanlagen GmbH
Arneburger Str. 37n
39590 Tangermünde
Germany
www.minda.de/tangermuende
Phone +49 39322 996-0
Fax +49 39322 996-66
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
For more than two decades, MINDA Industrieanlagen GmbH in Tangermuende has been a recognized expert of customer-
specific solutions for the daily use in workshops and manufacturing companies of rail vehicles as well as of similar fields of
application.
Since 1979 we have supported our customers in realising their individual ideas – from the first draft, commissioning at site up to
life-long service.
Competence, know-how and permanent further development of the products, the controls and the in-house software are the
basic conditions for optimal solutions in close cooperation with our customers.
We do not only produce here at site in Tangermuende but we also provide in-house integration of all process steps. Short
communication channels and professional order processing ensure maximum success of your project.
Look forward to meeting MINDA – we are looking forward to convincing you with our strengths!
MINDA Tangermünde – Your expert for complex solutions
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Installation/
Commissioning
Service
Shop testing
Design
Inventor resp. CATIA V5
as well as ELCAD
Software
S7 and TIA/ AB-Rockwell
WinCC/ WinCC flexible
Kuka and ABB
Sales/ Project planning
Research/
Development
Fabrication
all under
one roof
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
Contents:
Contents: Pages
Electro-hydraulic pit covers and lifting platforms for working pits 4 – 6
Turn, lift and tilt devices 7 – 9
Lift and roll device 10 – 11
Handling of wheel sets 12
Wheel set changing installation 13
Transport carriages and transport racks 14 – 15
Load handling devices 16
Pull-off devices 17
Magnetic clamping devices 18 – 19
Contact 20
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MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
Electro-hydraulic pit covers allow repairing and maintaining the
body of vehicles, trams, etc. while standing on rails. This
enables workers to walk safely above these pits.
The lateral working pits are equipped with hinged profile grated
covers. In this version the pit covers are electro-hydraulically
opened and closed. The swivel mechanism, however, also
allows to open the grates, when vehicles are standing above the
pit. Once the pit covers are opened and locked in 90°-position,
the grates serve as fall protection. The gratings are individually
controlled that enables parallel working at the same time, as the
gratings can be lifted hydraulically into the vertical position in the
whole row or single parts of it.
Electro-hydraulic
pit covers
for lateral working pits
ADVANTAGES
flexible work level
parallel work at the rail vehicle
no manual covering and uncovering required
at the same time fall protection for open pit
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MINDA Industrieanlagen GmbH
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Within the lateral working pits, hydraulically working scissor-type
lifting tables are installed.
In closed condition all scissor-type lifting tables are extended
and protected by hydraulically operated bolts. The surface of the
top scissor of the lifting platform is flat on the floor and it is
possible to drive on it, but it also provides working possibilities
laterally at the vehicle.
In opened condition, several working levels are provided. Thus,
the maintenance staff reaches optimal viewing and working
height to carry our inspection works.
Lifting platforms for lateral
working pits
Maintenance tasks at
rail vehicles
ADVANTAGES
several working levels are provided
no manual covering and uncovering required
parallel work at the rail vehicle
ergonomic comfort
ensure availability of transport routes in locked position
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MINDA Industrieanlagen GmbH
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Electro-hydraulic pit coversLifting platforms
APPLICATION
Maintenance and repair work
Working at rail vehicles above and below ground
level
Complete utilization of available pit size
Prevention of industrial accidents during covering
and uncovering
APPLICATION
for maintenance works at the bogies resp. the
outsides of wheel sets of rail vehicles
Lowering to different working levels
e.g. lateral pits 950mm, central pit 1,600mm
Prevention of industrial accidents during covering
and uncovering
Lateral working pit with scissor-type lifting tables Lateral working pit with electro-hydraulic hinged gratings
FEATURES
Pit can always be covered
When opened, the covers also serve as
protection against falling into the pit
FEATURES
Pit can always be covered and thus open to traffic
for fork lifts and work platforms
Access to central pit is given
Varied working heights
Variable use over entire train length or parts of it
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MINDA Industrieanlagen GmbH
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Different types of bogies are clamped on these special rotating
devices and during operation they are tilted by ± 45°. This turn
device is used for maintenance, cleaning, repair, painting and
service tasks. The device is operated hydraulically-driven. The
stop positions are protected by mechanical interlocking, even for
pipeline damage.
Turn device
for bogies
FEATURES
Maximum size of components 8,000mm x 3,200mm (L x H)
kind of protection: ATEX (if required)
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MINDA Industrieanlagen GmbH
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Lift and turn devices
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Gear turn device
The turn device for gears is used for the safe
positioning of gears during dismantling and
installation work for vehicle repairs. For all tasks,
the turn device can be turned in a safe and
protected position.
Turn station
The turn station allows to turn gears up to a dead
weight of 800kg by 360° during the installation.
Stopping is possible in every position and it is
protected twice by motor and by pneumatic
brake. The turning stand can be installed into an
oil collection pan. Thanks to adapters, different
gears can be installed.
Tilt device
This device tilts transformers with variable
dimensions between (L x W x H)
1,000mm x 500mm x 300mm up to a maximum
size of 2,500mm x 2,200mm x 900mm and a
mass of 20t by 90°. For the installation resp.
repair, the transformers are positioned on four
adjustable supporting points, protected by tension
belts and tilted by 90°. The complete device can
be transported by means of a crane or an 8t
forklift truck.
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
The spring carrier is clamped on this device, for example for
leak test purposes. Then it will be filled with anti-corrosive oil up
to a pressure of 10 bars by means of a hydraulic pump unit.
After the pressure test the oil is pumped out again. In order to
drain the remaining oil, the spring carrier on the device is tilted
around its longitudinal axis (x-axis) and turned around the z-
axis. Hereby, the admissible load capacity for the lift and turn
device is 1,000 kg.
Lift and turn device
for spring carrier
FEATURES
Time and cost saving clamping technology
Draining of remaining oil by tilting and turning
Easy handling
High working comfort
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MINDA Industrieanlagen GmbH
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Lift and roll devices
Roll device as upper part of the device
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Lifting device as bottom part of the device, is lowered into a pit
APPLICATION
Lifting and lowering to feeding and discharge
level
Lifting of wheel sets to ergonomic working height
Turning of wheel sets during processing
DESIGNS
Device is integrated into a pit by the customer
Manual and automatic operation can be provided
As roll device with fixed track width for rolling
wheel diameter of 500mm up to 1,003mm
As adjustable rolling device with stepless track
widths between 900mm and 1,700mm
Weight of wheel sets up to 3,000kg
FEATURES
kind of protection: ATEX (if required)
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
This device allows to lift and lower wheel sets between different
feeding and discharge levels. Moreover, the wheel sets can be
lifted to ergonomic height for different operations, such as
repair, maintenance, painting or cleaning. Driven contour rollers
allow to rotate the wheel set in order to reach every position of
the wheel set during different operations.
Lift and roll device
for wheel sets
ADVANTAGES
no crane required
time saving
suitable for different applications
increased work safety
ergonomic workplace
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MINDA Industrieanlagen GmbH
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Handling of wheel sets
Roll stand for wheel sets
The roll stand is used to rotate wheel sets with or
without gear for inspection and repair work. Four profile
rollers, one of them is driven, support the wheel set.
The rotational speed of the wheel set is variable-speed
(between 2 and 12 rpm).
In-house storage for wheel sets
In-house storage stations for vehicle maintenance;
Upgrade works of all functional elements and
equipment with shock-proof plastic supports.
Cleaning table for wheel set shafts
On this cleaning table the driven wheel set shafts with
mounted bull gear are cleaned. The driven wheel set
shaft is horizontally positioned and manually turned.
Roll device for individual MT wheel inspection
The mounting device is used for non-destructive
examinations during wheel maintenance for the
assembly, guidance and rotation of the wheel discs
during the magnetic particle testing. For this purpose,
the wheel discs are supported in upright position on the
device, where they are safely guided laterally, while
being set into regular rotation. The rotational speed is
stepless variable (from 2 to 12 rpm).
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Customized design
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
The wheel set changing installation is used to lift the wagon
(up to. 25 t) and to discharge the dismantled wheel sets. It is
driven via a belt driven spindle-type lifting gear.
The traversing is controlled via remote control.
Wheel set changing
installation
ADVANTAGES
high lifting height at low equipment size
comprehensive comfort and safety equipment package
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MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
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Pre-installation and transport carriage
The carriage is used for the installation of high-
tension and control current channels at bogies of
rail vehicles.
Mounting crossbars, tailored channels,
compressed air vessels and other components
are exactly positioned on the carriage, driven
below the body of the rail vehicle and there they
are assembled.
The transport carriage has got a length of 20 m
and is 3 m wide. It is equipped with steerable and
lockable axes on both sides.
Installation carriage
The installation carriage is used to transport a
maximum of four lateral underground elements
and for their interior finishing. The segments are
taken out of the painting station by means of a
special traverse and then they are positioned in
the installation carriage. Here they are completed
with windows and interior fittings. The position of
the sidewall elements on the carriage exactly
corresponds to the later position at the body, so
that it is also possible to assemble the sidewalls
with the traverse.
Transport carriage for bogies
The carriage is used for internal transport of
bogies with a weight up to 20MP. It is equipped
with two lockable turntable. Every wheel is
equipped with a fixing brake, which is operated by
means of a manual crank. Gas pressure spring
provide the weight relief for the two drawbars.
The load securing is ensured by two infinitely
variable brake shoes on the loading surface.
They are equipped with a contour protecting the
wheel tyres.
Transport carriages
Customized design
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
Transport racks
Transport rack for wheel discs suitable for rail
transport
The transport rack for wheel discs suitable for rail
transport is used to carry and transport four wheel
discs. They are offset and thus accessible for painting
work.
The transport rack provides good access from all sides
and can be lifted from the rail system by crane or forklift
truck.
Transport rack for driven wheel sets suitable
for rail transport
The transport rack for driven wheel sets suitable for rail
transport is used to carry and transport one set of
driven wheels. The wheel set is positioned on the wheel
discs on rollers in order to allow repair and painting
work.
The transport rack provides good access from all sides
and can be lifted from the rail system by crane or forklift
truck.
Stackable transport rack for wheel set axles
The racks are used to transport and store each two
driven wheel set axles with assembled bull gear. The
driven wheel set axles are safely positioned and fixed.
The racks can be stacked and transported by crane or
forklift truck.
Transport/storage rack for driven wheel set
components
The racks are used to transport and store complete
assembly groups of special roller bearings and the
corresponding components of driven wheel sets. The
components and assembly groups are picked up and
protected in horizontal direction.
The racks can be stacked and transported by crane or
forklift truck.
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Customized design
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
Customized design
Load handling devices for safe transport of complete wheel sets with
special roller bearings in crane operation incl. lateral alignment.
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Further examples for load handling devices
APPLICATION
For safe and proper handling of components for
technological related operations
EXAMPLES
Load bearing for driven wheel sets with special
roller bearings.
Wheel tyre grippers for horizontal and vertical
transport
Brake disc grippers
Special load handling devices
FEATURES
All load handling devices incl. inspection log book
Customized special designs
Special load handling devices
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
Customized design
APPLICATION
The pull-off device is a mobile unit to pull off the
bearings of different wheel sets of rail-guided
vehicles.
Exact positioning of the device according to the
axle height of the wheel set is provided. A pull-off
basket hydraulically pulls the bearing onto the
screwed extension.
APPLICATION
This device is used to dismantle friction rings
from wheel set axles, e.g. for upgrade works
The complex design of the device allows to use it
even for the assembly of new/upgraded rings up
to a friction wheel distance of 480mm.
FEATURES
Accessories such as pull-off jaws and extensions
are available for different types.
Further versions for pull-off devices are also
provided, e.g. to pull off and slide on support
blocks of stabilizers.
FEATURES
The hydraulic system is controlled via remote
control on a balancer.
The pull-off device works with an operating
pressure of 160 / 700bar and creates a power of
3 x 218kN with an electrical power of 1.1KW.
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Installation device for friction rings Pull-off devicesCustomized design
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
The universal clamping device is used to join and clamp
aluminium profiles of sidewalls for trains, trams, etc.
The individual profiles are put into the device, aligned, joined
and finally clamped by pneumatic tensioner and vacuum suction
units. The rear side of the welded sidewalls can also be welded
in this device after mechanic and hydraulic adjustment.
Universal clamping device
for sidewalls
with pneumatic and hydraulic
clamping
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TECHNICAL DATA
Length: 26,170 mm
Width: 4,980 mm
Traction:
40 vacuum suction devices
60 clamping cylinders
20 hydraulic cylinders
(at -0.6 bar)
(at max. 6 bar)
(at 160 bar)
4.05 kN
2.83 kN
20.00 kN
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende
The device is used for laser welding of roof segments for rail
vehicles. Thereby the outer vehicle contour will be shaped.
The pre-manufactured aluminium profiles are electro-
magnetically and PLC-controlled clamped. Mounting parts are
positioned by pneumatically operated clamping units.
The Aluminium profiles are equipped outside the laser welding
cabin and then the device moves into the cabin on rails, where
the automatic laser welding works are performed.
Magnetic clamping device
for car-body roof segments
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TECHNICAL DATA (EXAMPLE)
Length: 14,000 mm
Width: 3,500 mm
Dimensions: 20 t
Clamping force magnetic/pneumatic
Contact
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Service
[email protected]: +49/ 39322/ 996 – 0
You reach us:
on weekdays from 7:00 AM till 4:00 PM
In urgent cases beyond our business hours:
Phone: +49 172/ 5345305
Further information under:
www.minda.de/tangermuende
Sales
Frank BlumePhone: +49 39322/ 996 – 16
Mobil: +49 171/ 2842454
Mail: [email protected]
Sales
Marco ScholzPhone: +49 39322/ 996 – 17
Mobil: +49 160/ 6039952
Mail: [email protected]
MINDA Industrieanlagen GmbH
www.minda.de/tangermuende