Railtech Railtech (UK) Limited(UK) Limited

Hybrid Mould Hybrid Mould

A Revolution in A Revolution in Maintenance WeldingMaintenance Welding

Features of the New Features of the New Hybrid Hybrid

Wear MouldsWear Moulds1.1. Fewer moulds for greater rail wearFewer moulds for greater rail wear

2.2. Polystyrene insertsPolystyrene inserts

3.3. Partially felted mouldsPartially felted moulds

4.4. Luting from tubesLuting from tubes

5.5. Larger vent risers…Larger vent risers…

Hybrid Mould RangeHybrid Mould Range

Mould TypeMould Type Wear WearRail Rail

Type B HybridType B Hybrid 4.00-15.00mm4.00-15.00mm109-110A-113A109-110A-113A

(Max step 7mm)(Max step 7mm)

Type C HybridType C Hybrid 0 -15.00mm 0 -15.00mm109-110A-113A109-110A-113A (Max step 3mm)(Max step 3mm)

PLA HY Type BPLA HY Type B Dissimilar rail wear up to 7mm Dissimilar rail wear up to 7mm

Max rail wear 15mmMax rail wear 15mm

15 mm

4 mm

Step

3 x 5mm = 15mm

4 mm step

4 mm

Head wear steps

PLA HY Type CPLA HY Type C Dissimilar rail wear up to 3mm Dissimilar rail wear up to 3mm

Max rail wear 15mmMax rail wear 15mm

Head wear steps 3 x 5mm = 15mm

Wear on the first rail

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Wear o

n th

e se

cond

rail

0 HYC HYC HYC HYC HYB HYB HYB HYB                

1 HYC HYC HYC HYC HYC HYB HYB HYB HYB              

2 HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB            

3 HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB          

4 HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB        

5 HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB      

6 HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB    

7 HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB  

8   HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB

9     HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB

10       HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB

11         HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB

12           HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC

13             HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC

14               HYB HYB HYB HYB HYC HYC HYC HYC HYC

15                 HYB HYB HYB HYB HYC HYC HYC HYC

MATRIX WEAR MOULDSMATRIX WEAR MOULDS

Reduction in Product Reduction in Product WeightWeight

Save Save 45%45% in product weight in product weight for a 2 x weld maintenance for a 2 x weld maintenance

work using the Hybrid work using the Hybrid technology.technology.

Previous MouldsPrevious Moulds2 x B types for 110A2 x B types for 110A2 x B types for 113A2 x B types for 113A2 x C types for 110A2 x C types for 110A2 x C types for 113A2 x C types for 113A2 x A types for 110A & 113A2 x A types for 110A & 113A1 x wide gap1 x wide gap3 x crucibles3 x crucibles

Hybrid MouldsHybrid Moulds2 x type B for 109, 110A & 113A2 x type B for 109, 110A & 113A2 x type C for 109, 110A & 113A2 x type C for 109, 110A & 113A1 x wide gap1 x wide gap3 x crucibles3 x crucibles

TOTAL WEGHT REDUCTION OF TOTAL WEGHT REDUCTION OF 45%...45%...

Previous kit range forPrevious kit range for

maintenance weldingmaintenance welding

New hybrid kit range forNew hybrid kit range for

maintenance weldingmaintenance welding

272,3 kg272,3 kg 149,1 kg149,1 kg

Thank you for your Thank you for your attention.attention.

Railtech UK LimitedRailtech UK LimitedHybrid Mould, a revolution in maintenance Hybrid Mould, a revolution in maintenance

weldingwelding