RAIL COACH FACTORY, Raebareli Ushering in the latest...

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24 INDIAN RAILWAYS MECHANICAL AND STORES DEPARTMENT CATALYSING DEVELOPMENT - NEW PROJECTS RAIL COACH FACTORY, Raebareli Ushering in the latest technology Manufacture of LHB coaches commenced & 140 coaches produced in 2014-15 Planned capacity 1000 coaches Project Cost Rs 2557 crore

Transcript of RAIL COACH FACTORY, Raebareli Ushering in the latest...

Page 1: RAIL COACH FACTORY, Raebareli Ushering in the latest ...indianrailways.gov.in/railwayboard/uploads/directorate/mech_engg_pu/downloads... · 3D-COORDINATE MEASURING MACHINE SNK BOGIE

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RAIL COACH FACTORY, Raebareli – Ushering in the latest technology

Manufacture of LHB coaches commenced & 140 coaches produced in 2014-15

Planned capacity – 1000 coaches

Project Cost – Rs 2557 crore

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State-of-the-art technology used for Coach Production

LASER-CUTTING MACHINE

17 CNC Machines 1 Robotic Machine 1 Robotic Fabrication

Line 4 CNC Laser cutting

Machines

3D-COORDINATE MEASURING MACHINE

SNK BOGIE FRAME MACHINING

COACH PRODUCTION TREND

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RCF Rae Bareli – the Green Factory

Solar Plant at RCF, Rae Bareli

Piped solar light inside factory

2MW Solar Power Plant installed generating 2.8 million units of electricity annually. First captive Solar Power Plant of IR. Entire factory and Railway Colony is running on solar power.

What you see above are not electric bulbs!! It is concentrated sunlight without its heat and used for lighting in the shop.

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Superior Building Material

Lightweight Sandwich sheets used for construction.

Insulate from heat and cold.

Staff comfort and energy saving measure.

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DIESEL LOCO COMPONENT FACTORY, DANKUNI

View of DLCF, Dankuni

Under Frame Construction

Setup to supplement capacity of DLW for manufacture of underframes and machining of crankcases for High Horse Power diesel locomotives.

Approx. Cost of Imported crankcase = Rs. 150 lakhs

Approx. Cost of Indigenous crankcase = Rs. 60 lakhs

Results in Saving of Rs. 90 Lakhs per crank case

Project Cost – Rs 265 crore

Total capacity:

100 Under-frames p.a. and

Machining of 72 crankcase p.a.

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COACH BOGIE FRAME FACTORY, BUDGE BUDGE

A view of Factory

Setup for augmenting LHB bogie manufacturing capacity to take care of increasing production of LHB coaches.

Production commenced in March, 2015. Total production planned - 600 bogie frames p.a Project cost - Rs. 149 crores.

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DEMU FACTORY, Haldia

Project Cost – Rs 249 crore

Setup for furnishing of DEMU coaches to supplement capacity of ICF.

1st fully furnished DEMU rake turned out in Jan’2015.

Planned production - 50 rakes of 8 coaches p.a.

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RAIL WHEEL PLANT, Bela

Overview of Wheel factory

INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT

Regular production of Cast wheels for Wagons has commenced from Aug’2014.

Hot cast wheel on conveyor

WHEEL PRODUCTION TREND

Project Cost – Rs 1417 Crore

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COACH MLR WORKSHOP, JHANSI

Coach lifting under progress

Project Cost – Rs 117.66 crore

Panoramic view

Mid Life Rehabilitation (MLR) of 250 coaches p.a. First coach rolled out on 27th May 2015.

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ENHANCED SUPPORT TO MSE SECTOR

Procurement from MSE (% of Total)

23%

17.25%

11.5%

5.75%

0% 2013-14 2014-15

Branding of Handloom Sector with Railway

Purchase from MSE Sector increased by ₹ 1000 Crores