RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

134
ARMY EQUIPMENT SUPPORT PUBLICATIONS 5820-F-300-711 OCTOBER 1980 RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION AND RECORDING EQUIPMENT ) REPRINTED DEC 1993 INCORPORATING AMDTS Nos 1 to 5 ILLUSTRATED PARTS CATALOGUE By Command of the Defence Council Ministry of Defence Sponsor : . . . . . . .GS (OR I 37 File Ref . . . .D/GS (OR) 37 / 4/ 86 Publication Authority. . ..) A C A

Transcript of RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

Page 1: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT

SUPPORT PUBLICATIONS

5820-F-300-711

OCTOBER 1980

RADIO STATION UK PSC 540

( SHORT RANGE COMMUNICATION

AND RECORDING EQUIPMENT )

REPRINTED DEC 1993 INCORPORATING AMDTS Nos 1 to 5

ILLUSTRATED PARTS CATALOGUE

By Command of the Defence Council

Ministry of Defence

Sponsor : . . . . . ..GS (OR I 37

File Ref . . . .D/GS (OR) 37 / 4/ 86

Publication Authority. ...) A C A

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5820-F-300-711

AMENDMENT RECORD SHEET

To record the incorporation of an Amendment List

in this publication, sign against the appropriate

A.L. No. and insert the date of incorporation.

A.L.No. AMENDED BY DATE

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$

RROTRIOUD

ARMY EQUIPMENT 5820-F-300-711

SUPPORT PUBLICATIONS

PREFACE

Introduction

1. This Illustrated Parts Catalogue (IPC)/Army Equipment Sup

port

Publication, Category 7 (AESP) is designed as an aid to the ident

ification

of component parts or assemblies of parts of the equipment,

and to provide

the information necessary for the demanding of spares.

2. This IPC/AESP may list some or all of the parts comprising

the equipment

concerned but only those parts given a NATO Stock Number will no

rmally be

available as spares. Should there be a requirement for an item not assigned

a NATO Stock Number, demands may be submitted quoting the code

number of the

publication, item number, figure reference and item name. Where a

manufacturers number is known this should also be quoted.

Quantities

3. The figure in the 'Number Off' column specifies the quantity require

d

for the unit (or assembly, sub-assembly etc.) concerned, it does n

ot indicate

the quantity to be demanded.

Demands

4. Demands are to be ;submitted in accordance with current instruction

s as

follows:-

(1) Management Code

(2) NATO Stock Number/Catalogue Number.

(3) Item Name and Description.

(4) Name of Equipment for which the part is required.

Modification state

5. When appropriate, a list at the front of each Chapter or Sub-Chapte

r

will indicate the modification numbers which have been incorporated i

n this

document.

Amendments

6. Amendments to this document will be published from time-to-time. They

will be numbered consecutively and the 'Amendment Record' is to be compl

eted

for each amendment embodied.

Abbreviations

7. Abbreviations used in this document are:-

A Ampere

ac Alternating Current

A/F Across Flats

BA

BS

British Association

screw thread

British Standard

A/L1 Issued May 1981 Page v

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5820-F-300-711

Abbreviations (cont.)

min M ohm mm mtd mtg nF N/A no. nom o/a od

ARMY EQUIPMENT SUPPORT PUBLICATIONS

Minimum Megohm Millimetre(i) Mounted Mounting Nanofarad Not Applicable Number Nominal Overall Outside diameter

circ cm co c/s csk cu dc deg dia dim dpco

Circumference Centimetres Changeover Cycles per second Countersunk/sink Cubic Direct Current Degree(s) Diameter(s) Dimension(s) Double pole Changeover pF Picofarad

dpdt Double pole double rd Round throw rect Rectangular

dpst Double pole single scr Screwed throw spdt Single pole double

eg Example throw EIA Electronic Industries

Association (U.S.A. Spec) spst Single pole single

throw f. Frequency sq Square FSD Full scale deflection SWG Standard wire gauge ft Foot/feet thd Thread(ed) h Height thk Thick(ness) hd Head tub Tubular hex Hexagon(al) uF Microfarad Hz Hertz uH Microhenry id Inside diameter UNC Unified National in. inch(es) Coarse Screw Thread kc/s Kilocycles per second UNF Unified National kHz Kilohertz Fine Screw Thread k ohm Kilohm V Volt(s) lg Length (Long) Watt(s) m Metre(s) w Width (wide) max Maximum w/ With MHz Mega Hertz wkg Working

Annotations

8. Annotations used in this document are:-

(1) Ref = For Reference only (shown in No.Off Column).

(2) NI = This sign against a number in the Fig-Item column indicates' that the item is not illustrated.

(3) AR = As required (listed in No.Off Column). for bulk supply items, wire, cable etc. or where quantities are variable.

(4) NP = Not provisioned (listed in NSN Column) see para. 2

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ARMY EQUIPMENT 5820-F-300-711

SUPPORT PUBLICATIONS

Indentations

9. Items are listed in a logical assembly/dis-assembly order and are

'indented' to indicate the relationship of the items. This indentation is

hypothetical, all entries being aligned vertically, and the extent

of

'indentation' being indicated by letters in alphabetical order starting

at

A:-

A MAIN ASSEMBLY

Z Attaching parts for main assembly

B FIRST LEVEL OF BREAKDOWN (Sub-assembly or detail part of main

assembly)

Z Attaching parts for first level

C SECOND LEVEL OF BREAKDOWN (Sub-Sub-assembly or detail part of

Sub-assembly)

Z Attaching parts for second level

D THIRD LEVEL OF BREAKDOWN (Sub-Sub-Sub-assembly or detail part

of Sub-Sub-assembly)

Z Attaching parts for third level.

Other Information

10. (1) Amendments

Amendments are notified in CSIs, and Units concerned will indent

through their local Stationary Section or overseas equivalent

for copies as required.

It is essential that this IPC be kept fully amended.

Publication Information

11. Any communication regarding this document, should be made to the

controlling authority at the following address:-

The Director

Army Cataloguing Authority

Building 37

Royal Arsenal West

Woolwich

London SE18 6SR

A/L1 Issued May 1981 Page vii/viii

R&STAICTED

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ARMY EQUIPMENT 5820-F-300-711

SUPPORT PUBLICATIONS

CONTENTS

Preliminary Material

Title Page

Amendment Record

Contents

Preface

Chapters

1 Index of Assemblies and Sub-Assemblies

2-0 Parts list - Short Range Communication and Recording

Equipment.

2-1 Parts list - Radio Station (UK/PSC540) General Purpose Role

2-1-1 Parts list - Transmitter-Receiver, Radio (ORU Assembly).

2-1-1-1 Parts list - Transmitter-Receiver Subassembly (Radio

Compartment)

2-1-1-1-1 Parts list - Transmitter,'Radio (ORU).

2-1-1-1-2 Parts list - Receiver, Radio (ORU).

2-1-2 Parts list - Cable Assembly-Switch, Electrical (Special

Pressel).

2-1-3 Parts list - Control Radio Unit (CRU).

2-1-3-1 Parts list - Radio Panel Assembly (CRU)

2-1-3-1-1 Parts list - Electrical Box Assembly (PEC)

2-1-3-1-2 Parts list - Amplifier, Radio Frequency (Chassis Assembly,

CRU)

2-1-3-1-2-1 Parts list Transmitter, Radio (CRU)

2-1-3-1-2-2 Parts list Receiver, Radio (CRU)

2-1-4 Parts list Portable Control Point Unit Assembly (PCPU)

Nov 83 (Arndt 3) Page ix

141WZRIGTED

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5820-F-300-711

2-1-4-1

2-1-5

2-1-5-1

Parts list

Parts list

Parts list

RESTRICTED ARMY EQUIPMENT SUPPORT PUBLICATIONS

Interconnecting Box (PEC Box Assy)

Recorder-Reproducer, Sound (Tape Recorder, Modified)

Recorder-Reproducer, Sound

100 2-1-5-2 Parts list - Recorder-Reproducer, Sound

2-1-6 Parts list Cable Assembly, Special Purpose, Electrical (Tape Recorder-PCPU)

2-1-7 Parts list Cable Assembly, Radio Frequency (Cable, Feeder, Antenna).

2-1-8 Parts list Shipping and Storage Container (Skypak Transit Case)

2-1-8-1 Parts list Shipping and Storage Container

2-1-9 Parts list Oscillators, Radio Frequency (Crystal Osc. Modules-Transmitter).

2-1-10 Parts list Oscillators, Radio Frequency (Crystal Osc. Modules-Receiver).

2-2 Parts list Installation Kit, Electronic Equipment (Vehicle Mounting Kit).

2-2-1 Parts list Vehicle Control Point Unit Assembly.(VCPU)

2-2-2 Parts list Frame, Electrical Equipment (CRU Mounting Assembly)

2-2-3 Parts list Loudspeaker-Amplifier Assembly (LSAU).

2-2-4 Parts list Frame, Electrical Equipment (LSAU Mounting Frame)

2-2-5 Parts list Chassis, Electrical Equipment (Tape Recorder Mounting Assy).

2-2-6 Parts list Cable Assembly, Radio Frequency (Feeder-Vehicle Antenna).

2-2-7 Parts list Cable Assembly, Special Purpose, Electrical (VCPU to CRU).

2-2-8 Parts list Cable Assembly, Special Purpose Electrical

(Tape Recorder-VCPU).

2-2-9 Parts list Cable Assembly, Special Purpose, Electrical • (LSAU to VCPU-PCPU).

2-2-10 Parts list Cable Assembly, Power, Electrical (Battery-VCPU)

3 Index of NATO Stock numbers.

4 Index of Part Numbers/Drawing Numbers.

' Page x REPERIOPED Jan 85(Amdt 4)

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RE8-T-RIGTErD

ARMY EQUIPMENT 5820-F-300-711

SUPPORT PUBLICATIONS

Chapter 1

INDEX OF ASSEMBLIES AND SUBASSEMBLIES

A/LI Issued May 1981

Chap 1

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Page 13: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711

Chapter 1

INDEX OF ASSEMBLIES AND SUB-ASSEMBLIES

NOTE:-

Unless otherwise stated, all drawing

numbers quoted in this publication

refer to Airtech Ltd., Haddenham, Bucks

• Issued October 1980

Chap 1 Page

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5820-F-300-711

RADIO STATION UK PSC 540

(Short Range Communication

and Recording Equipment) Chapter 2-0

5820-F-300-711

ARMY EQUIPMENT SUPPORT PUBLICATIONS

RADIO STATION (General Purpose Role)

CES/D151/29 (CES/P/44969)

21/5820-99-966-0615 Chapter 2-1

see page 3

Chap 1 Page 2

INSTALLATION KIT, ELECTRONIC EQUIPMENT

(Vehicle Mounting Kit) CES/D151/30

(CES/P/44968/1) 21/5820-99-966-0616

Chapter 2-2

see page 8

A/L1 Issued May 1981

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ARMY EQUIPMENT SUPPORT PUBLICATIONS

r

FIESTRIG-ILED

RADIO STATION (General Purpose Role) CES/D151/29(CES/P/44969)

21/5820-99-966-0615 Chapter 2-1

see page 7

TRANSMITTER-RECEIVER, RADIO

(Operators Radio Unit) SD1/265508

(10.1305C-00) 21/5820-99-652-7024

Chapter 2-1-1

see page 7

5820-F-300-711

CABLE ASSEMBLY SWITCH, ELECTRICAL (Special Pressel)

SD1/265289 242/5965 -99 -652 -7025

Chapter 2-1-2

CONTROL RADIO UNIT (CRU) SD0/265494

21/5820-99-656-0309Chapter 2-1-3

see page 7

I PORTABLE CONTROL POINT UNIT (PCPU)

spo/2655o4 21/5820-99-656-0310

Chapter 2-1-4

see page 7

RECORDER-REPRODUCER

SOUND SD1/265310

Y1/5895_99_652_7673

Chapter 2-1-5 OR

SD/AO/268400PD

Z1/5820-99-769-1396 Chapter 2-1-5-1

OR SD2/268430PD

/5835-99-783-4284 Chapter ,p -1-5 -2

1HANDSET

(Remote Control) Z99/5965-99-620-5670

NOTE:- For spares

details refer to

IPC Army Code 61216

HEADSET-MICROPHONE 299/5965-99-620-8320

NOTE:- For spares details refer to IPC Army Code 61203

Jan 85 (Admt 4)

Continued

RBERRISTED

CABLE ASSEMBLY -

SWITCH, ELECTRICAL 299/5965-99 -661 -6093

NOTE:- For spares details refer to IPC Army Code 61211

Chap 1 Page 3

111

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RESTRICTED

continued

5820-F-300-711

HANDSET (General Purpose)

Z99/5965-99-620-5669

Note:- For spares details refer to ' IPC Army Code.61208

L CABLE ASSEMBLY,

SPECIAL PURPOSE, ELRCTRICAL

(Tape Recorder-PCPU) SD2/265350

242/5995-99-652-7737 Chapter 2-1-6

CABLE ASSEMBLY, RADIO FREQUENCY (Cable Feeder,

Antenna) SD2/265352

242/5995 -99 -652 -7671 Chapter 2-1-7

SHIPPING AND STORAGE CONTAINER

(Skypak Transit Case) SDO/265381

21/8145-99-652-7748 Chapter 2-1-8

21/8145 -99 -746 -o81t3 SDO/265660

Chapter 2-1-8-1

OSCILLATORS, RADIO FREQUENCY

(Crystal Oscillator Modules-Transmitter)

X0865 Chapter 2-1-9

Chap 1 Page 4

OSCILLATORS, RADIO FREQUENCY

(Crystal Oscillator Modules-Receiver)

X0866 Chapter 2-1-10

• KIT, MAST (Antenna Support

5.4 metre) Z1/5820-99-621-9027

NOTE:- For spares details refer to IPC Army Code 61524

RESTRIGTED Jan 85 (Amdt 4)

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5820-F-300-711

TRANSMITTER-

RECEIVER, RADIO

(Operators Radio Unit)

SD1/265509

(10.1305C-00) Z1/5820-99-652-7024

Chapter 2-1-1

TRANSMITTER-RECEIVER

SUBASSEMBLY

(Radio Compartment

Assy)

SDO/265510

(10.1307C-00) 21/5820-99-656-1819

Chapter 2-1-1-1

TRANSMITTER, RADIO

TX8603-7462

SD3/265512

(10.1339C-00)

21/5820-99-653-2118

Chapter 2-1-1-1-1

Issued October 1980

RECEIVER, RADIO

RX8064-7462

SD3/265513

(10.1340C-00) Z1/5820-99-653-2119

Chapter 2-1-1-1-2

Chap 1 Page 5

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5820-F-300-711

CONTROL RADIO UNIT (C RU)

SDO/265494 21/5820-99-656-0309

Chapter 2-1-3

RADIO PANEL ASSEMBLY (CRU)

SD1/265398 Chapter 2-1-3-1

ARMY EQUIPMENT SUPPORT PUBLICATIONS

ELECTRICAL BOX ASSEMBLY (PEC Box) SD1/246481

Chapter 2-1-3-1-1

AMPLIFIER RADIO FREQUENCY

(Chassis Assembly CRU) RF864-7462 SD2/265601

(7462-2-100) Z1/5820-99-656-3206 Chapter 2.-1-3-1-2

TRANSMITTER, RADIO TX8063-0.1W 10.3659-00

Z1/5820-99-658-0241 Chapter 2-1-3-1-2-1

Chap 1 Page 6

RECEIVER, RADIO RX8063

10.3647-01 21/5820-99-658-0240 Chapter 2-1-3-1-2-2

A/L1 Issued May 1981

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RISZUCTED 5820-F-300-711

ARMY EQUIPMENT'

SUPPORT PUBLICATIONS

Feb. 82 (Amdt.2)

PORTABLE CONTROL POINT

UNIT (PCPU) SDO/265504

21/5820-99-656-0310 Chapter 2-1-4

INTERCONNECTING BOX

SD2/265505 Z1/5820-99-663-0721

CHAPTER 2-1-4-1

PANEL,ELECTRONIC CIRCUIT

SD1/265254

Z1/5820-99-652-1369

RESTRICTED

44

Chap.1 Page 7

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5820-F-300-711 REE-TRIC-TED ARMY EQUIPMENT

SUPPORT PUBLICATIONS

I

INSTALLATION KIT, ELECTRONIC EQUIPMENT

CES/D151/30 (CES/P/44968/1)

21/5820-99-966-0616 Chapter 2-2

VEHICLE CONTROL POINT UNIT (VCPU) EDO/265208

Z1/5820-99-652-1366 Chapter 2-2-1

see page 10

FRAME, ELECTRICAL EQUIPMENT

(CRU Mounting Assy) SD0/265362

21/5820-99-652-7730 Chapter 2-2-2

LOUDSPEAKER-AMPLIFIER UNIT(LSAU) EDO/265301

Z1/5820-99-652-7026 Chapter 2-2-3

see page 9

FRAME, ELECTRICAL EQUIPMENT(LSAU) SD1/265321 21/5820-99-652-7731

Chapter 2-2-4

CHASSIS, ELECTRICAL EQUIPMENT

(Tape Recorder Mtg.Frame) EDO/265302

Z1/5820-99-653-0944 Chapter 2-2-5

CABLE ASSEMBLY RADIO FREQUENCY

(Cable Feeder-Vehicle Antenna) SD2/265378

242/5995-99-652-7672 Chapter 2-2-6

CABLE ASSEMBLY SPECIAL PURPOSE, ELECTRICAL (VCPU-CRU) SD2/265307

242/5995-99-652-7739 Chapter 2.2.7

CABLE ASSEMBLY, SPECIAL PURPOSE, ELECTRICAL

(Tape Recorder-VCPU)SD2/265376

242/5995-99-652-7735 Chapter 2.2.8

CABLE ASSEMBLY, SPECIAL PURPOSE, ELECTRICAL

(LSAU/VCPU-PCPU) SD2/265351

Z42/5995-99-652-7736 Chapter 2-2-9

Chap 1 Page 8 RESZRIGTED

ICABLE ASSEMBLY, POWER ELECTRICAL (Battery/VCPU) SD2/265377

242/5995-99-652-7738 Chapter 2-2-10

Feb. 82 (Amdt2)

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5820-F-300-711

LOUDSPEAKER-AMPLIFIER

UNIT (LSAU) SDO/265301

Z1/5820-99-652-7026 Chapter 2-2-3

PANEL, ELECTRONIC

CIRCUIT (LSAU) SD1/265308

21/5820-99-652-9909

Issued October 1980

Chap 1 Page 9

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5820-F-300-711

VEHICLE CONTROL POINT UNIT (VCPU)

SDO/265208 21/5820-99-652-1366

Chapter 2-2-1

PANEL, ELECTRONIC CIRCUIT

(VCPU Board no.1) SD1/265210

21/5820-99-652-1372

Chap 1 page 10

PANEL, ELECTRONIC CIRCUIT

(VCPU Board no.2) SD2/265211

Z1/5820-99-652-1371

October 1980

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ARMY EQUIPMENT

SUPPORT PUBLICATIONS

RYJPRICTED

Chapter 1

INDEX OF ASSEMBLIES AND SUB-ASSEMBLIES

5820-F-300-711

RADIO STATION UK PSU 540 (Short Range Communication and Recording Equipment).

F I Man - I - Maker's 7 Locatton — -1 1

— I

I Item I Code NATO Stock No.! Item Name 1 Part No/ 1 in Chap 2

1 1 RN A Catalogue No. I prawmg I or Separate

I-----4- RAF -- No 4 Sehed No

IZ1 1(A)

pl 2 1Z 42 qA)

3 242 I.( A)

PI 4 tZ 42 (A)

5 Z9 (A)

6 Y3 (A)

7

8

9

10

11

12

Y3 (A)

Z42 (A)

Z42 )

13 1Z42. 1(A)

5820-99-656-3219

5895-99-652-7749

5985-99-658-1162

5985-99-656-4881

6140-99-649-1665

6135-99-220-6618

6135-99-910-1132

5820-99-643-9059

6130-99-637-0733 '

6625-99-653-2095

5995-99-652-7738

5995-99-652-7671

5995-99-652-7672

Jan 85 (Amdt 4)

AMPLIFIER, RADIO

FREQUENCY

ANTENNA

(Omnidirectional)

ANTENNA • (Vehicle)

ANTENNA (CRU & ORU)

BATTERY ASSEMBLY (CRU, ORU & LSAU)

BATTERY, DRY

(Tape Recorder)

BATTERY, DRY (Tape Rer!order-Alternative Item)

BATTERY CHARGER

'BATTERY CHARGER

TEST SET, BATTERY

CABLE, ASSEMBLY, POWER,

ELECTRICAL (Battery -VCPU)

CABLE ASSEMBLY, RADIO

FREQUENCY (Remote Ant. Connection)

CABLE ASSEMBLY, RADIO

FREQUENCY • (Cable, Feeder, Vehicle

Antenna)

RESTR-14311tED

SD2/265601 2-1-3-1-21

SD4/246535 2-1

GPX2 -N -D- item 27

U58 -FXU -4301

0 4/246534 2-2 item 13

AN862A (90.0303-01)

BU803 10.2840-00

SP11

.U11

STORNO cU805

STORNO CU802

STORNO 51804 -7494

SD2/265377

2-1 item 11

2-1 item 12 ms

2-1 item 21

2-1 item 22

2-1 itdm 31

2-1 item 30

2-1 item 32

2-2-10

SD2/265352 2-1-7

SD2/265378 2-2-6

Chap 1 Page 11

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5820-F-300-711 RESTRI-GLIND ARMY EQUIPMENT SUPPORT PUBLICATIONS

Item Man. Code RN A RAF

NATO Stock Na/ Catalogue No.

Item Name

Maker's Part No/ Drawing

No.

Location in Chap 2 or Separate Sched.No,

14 z142 (A)

15 Z42 (A)

6

17

19

20

21

22

23

24

25

26

Z42 (A)

Z42 (A)

z42 (A)

Z99 (A)

Z1 (A)

Y1 (A)

Y1 (A)

Chap 1 Page 12

5995-99-652-7737

5995-99-652-7739

5995-99-652-7735

5995-99-652-7736

5965-99-652-7025

5965-99-661-6093

5820-99-653-0943

5835-99-653-0945

5820-99-774-2981

5820-99-787-0278'

5820-99-653-0942

5835-17-009-9987

5820-99-653-0944

CABLE ASSEMBLY, SPECIAL PURPOSE, ELECTRICAL APCPU -Tape Recorder)

CABLE ASSEMBLY, SPECIAL PURPOSE, PLECTRICAL

I(VCPU-CRU)

CABLE ASSEMBLY, SPECIAL PURPOSE, ELECTRICAL (Tape Recorder -VCPU)

CABLE ASSEMBLY, SPECIAL PURPOSE, ELECTRICAL (LSAU-VCPU/PCPU)

CABLE ASSEMBLY-SWITCH, ELECTRICAL (Special Pressel-ORU)

CABLE ASSEMBLY-SWITCH, ELECTRICAL (Clansman Pressel)

CASE, CONTROL (CRU Satchel)

CASE, SOUND RECORDER-REPRODUCER (Used with item 17 Chap 2-1)

OR CASE, SOUND RECORDER-REPRODUCER (Used with item 18 Chap 2-1)

OR CASE, SOUND RECORDER-REPRODUCER (Used with item 19 Chap 2-1) (Tape Recorder Satchel

CASE, TRANSMITTER-RECEIVER (ORU Satchel)

CASSETTE, MAGNETIC TAPE

CHASSIS, ELECTRICAL EQUIPMENT (Mtg Frame, Tape

I Ree9rdpr)

RESTRICTED

SD2/265350 2-1-6

SD2/265307 2-2-7

SD2/265376 2-2-8

SD2/265351 2-2-9

SD2/265289

SD/C246348

AO/6790

AO/6780

A0/7853

Do/268435P

Ao/6800

C90

SDO/265302

2-1-2

2-1 item (61211)

2-1 item 10

2-1 item 22

2-1 item 23

2-1 item 24

2-1 it em 5

2-1 item 20

2-2-5

Jan 85 (Arndt 4)

41

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ARMY EQUIPMENT RESTRI-G-T-ED 5820-F-300-711

SUPPORT PUBLICATIONS

Item

Man. Code NATO Stock No./ RN A Catalogue No. RAF

Item Name

Maker's Part No/ Drawing

No.

Location in Chap 2 or Separate Schad. No.

27 Z1 5820-99-656-0309 CONTROL RADIO UNIT sD0/265494 2-1-3 (A) (CRU)

28 ELECTRICAL BOX ASSEMBLY SD1/246481 2-1-3-1-1

(PEC Box, CRU)

29 Z1 5820-99-652-7730 FRAME, ELECTRICAL SDO/265 36 2-2-2

EQUIPMENT (CRU Mtg Frame)

30 Z1 5820-99-652-7731 FRAME, ELECTRICAL SD1/265321 2-2-4

(A) EQUIPMENT (LSAU Mtg Frame)

31 Z99 5965-99-62o-5670 HANDSET SD/C242233 2-1

(A) (Remote, Control) item 13 (61216)

32 Z99 5965-99-620-5669 HANDSET SD/C242200 2-1

(A) (General Purpose) item 14 (61208)

33 Z99 5965-99-620-8320 HEADSET MICROPHONE SD/D25000 2-1

(A) (Clansman Kk.2) item 7 (61203)

34 Zl (A)

5820-99-645-0160 INSTALLATION KIT, ELECTRONIC EQUIPMENT

ES/D151/30 2-2

`35 Z1 5820-99-66340721 INTERCONNECTING BOX SD2/265505 2-1-4-1 (PEC Box, PCPU)

36 rl 5820-99-621-9027 KIT, MAST D/A244008 2-1

(A) 5.4 metre, Clansman item 1-2 (61524)

37 - 1 5820-99-652-7026 LOUDSPEAKER AMPLIFIER SDO/265301 2-2-3

(A) UNIT (LSAU)

38 OSCILLATORS, RADIO' X0865 2-1-9

FREQUENCY

(Xtal Oscillator Modules

Transmitter)

39 OSCILLATORS, RADIO x0866 2-1-10

FREQUENCY (Xtal Oscillator Modules -

Receiver)

Jan 85 (Arndt 4) RE.SciRiGIPED Chap 1 Page 13

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5820-F-300-711 RESTRICTED ARMY EQUIPMENT SUPPORT PUBLICATIONS

Item

Man. Code RN A RAF

NATO Stock No./ Catalogue No.

Item Name

Maker's Part No/ Drawing

No.

40 Z1 5820-99-652-1369 PANEL, ELECTRONIC SD1/265254 (A) CIRCUIT

(PCPU)

41 Z1 5820-99-652-9909 PANEL, ELECTRONIC SD1/265308 (A) CIRCUIT

1( LSAU) 1

42 Z1 5820-99-652-1372 PANEL, ELECTRONIC su/265210 (A) CIRCUIT

(VCPU No.1)

143 Z1 5820-99-652-1371 PANEL, ELECTRONIC 5D2/265211 ( A) CIRCUIT

(VCPU No.2)

414 Z1 5820-99-656-0310 PORTABLE CONTROL UNIT no/265504 (A) UNIT

(PCFU)

45 RADIO PANEL ASSEMBLY su/265398 (CRU)

46 Z1 5820-99-966-0615 RADIO STATION UK PSU 540 CRS/D151/29 (A)

47 Z1 ' 5820-99-653-2119 RECEIVER, RADIO SD3/265513 ( A) Rx8064 -7462

48 RECEIVER, RADIO 10.3647-01 Rx8063

49 Y1 (A)

5835-99-652-7673 RECORDER, REPRODUCER, SOUND

SD1/265310

50 Z1 5820-99-769-1396 ODIFICATION CASSETTE SD/AO/ (A) RECORDER" 268400pD

OR 51 5835-99-783-4284 RECORDER, REPRODUCER sD2/268430P•

SOUND

52 Z1 8145-99-622-7748 SHIPPING AND STORAGE DO/265381 (A) ONTAINER

(Skypak Transit Case)

53 Z1 8145-99-746-0843 SHIPPING AND STORAGE SD03265660 (A) ONTAINER

514 Z1 5820-99-653-2118 RANSMITTER, RADIO D3/265512 (A)

..x

8603-7462

t.

Chap 1 Page 14 RESTREE4TED

Location in Chap 2 or Separate Sched.No.

2-1-4-1 item 20

2-2-3 item 61

1;:;117

2-2-1 item 16

-1-4

-1-3-1--2

2-1-5

-1-5-1

2-1-5-2

2-1-8

2-1-8-1

-1-1-1-1

Jan 85 (Arndt 4)

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ARMY EQUIPMENT

SUPPORT PUBLICATIONS

RESEPRE-STErEl

Item

Man. Code RN A RAF

NATO Stock No./ Catalogue No.

5820-F-300-711

Item Name

Maker's Location

Part No/ in Chap 2 Drawing or Separate

No. Sched. No.

01 55

56

57

58

5820-99-652-7024

5820-99-656-1819

5820-99-652-1366

TRANSMITTER, RADIO

TRANSMITTER-RECEIVER

RADIO (ORU)

TRANSMITTER-RECEIVER SUB ASSEMBLY (Radio Compartment

Assembly-ORU)

VEHICLE CONTROL POINT UNIT (VCPU)

Jan 85 (Amdt 4) REST-RI-GT-ED

10.3659-00 2-1 -3 -1 - Tx8°6341 2-1

1W

SD1 /265508 2-1-1

SDO/265510

SDO/265208

s

2-2-1

Chap 1 Page 15/16

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5820-F-300-711

Chapter 2

Issued October 1980

Chap 2

CH

AP

TER

2

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RETST-RWTEB

ARMY EQUIPMENT 5820-F-300-711

SUPPORT PUBLICATIONS

Chapter 2-0

PARTS LIST

SHORT RANGE COMMUNICATION AND RECORDING EQUIPMENT

(G.A. Drawing No. CES/D151/29 (CES/P/44969)

(Circuit Diagram No. N/A)

A/L1 Issued May 1981

Chap 2-0 Page 1/2

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5820-F-300-711

RECORD OF I()DIFICATIONS INCORPORATED IN THIS CHAPTER

SHORT RANGE COMMUNICATION AND RECORDING EQUIPMENT

MOD.No. A.L.No. MOD.No. A.L.No. MOD.No. A.L.No.

Issued October 1980

Chap 2-0

Page 3/4

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5820-F-300-711

3(Se. Chap 2-2)

FIG.I SHORT RANGE COMMUNICATION AND RECORDING EQUIPMENT

Chap 2-0 Page 5/6 Jan 86(Amdt 4)

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ARMY EQUIPMENT

SUPPORT PUBLICATIONS Chapter 2-0

PARTS LIST

SHORT RANGE COMMUNICATION AND RECORDING EQUIPMENT

5820-F-300-711

Fig- Item

Man Code Navy - N Army - A RAF - R

NATO Stock No. 4.- c iv -o c

Item Name and Description

Part No/ Drawing

No .

No. off

Annotations emu

fStore and Serv. line

COT Ref.

r

i. — — - A SHORT RANGE - Ref

COMMUNICATION AND

RECORDING EQUIPMENT

comprising:-

1-2 A Z1 5820-99-966-0615 B RADIO STATION CES(P) 1

(General Purpose Role) 44969

Note:- For spares

details refer to

CES/D151/ 29

Chapter 2-1

3 A Z1 5820-99-966-0616 B INSTALLATION KIT,

ELECTRONIC EQUIPMENT CES(P) 44968/1

1

(Vehicle Mounting Kit) CES/D151/

Note:- For spares

details refer to

30

Chapter 2-2

A/L1 Issued May 1981

Chap 2-0

Page 7/8

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5820-F-300-711

Chapter 2-1

PARTS LIST

RADIO STATION (General Purpose Role)

Z1/5820-99-966-0615

(G.A. Drawing No. CES/D151/29 (CES/P/44969)

(Circuit Diagram No. N/A)

Issued October 1980

Chap 2-1

Page 1/2

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Page 41: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711

RECORD OF MODIFICATIONS INCORPORATED IN THIS CHAPTER

RADIO STATION (General Purpose Role) Z1/5820-99-966-0615

MOD.No. A.L.No. MOD.No. A.L.No. MOD.No. A.L.No.

Issued October 1980 Chap 2-1 page 3/4

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5820-F-300-7I I

41See Chop 2-1-1)

10

Chap 2-I Page 5/6

22 or23 Or24

2(See Chap 2-141

8(5ee Chap 2-1-21

17(Se• Chap 2-1-5) or18( 2-1-5-1) or191 2-1-5-2)

27:g(te Chap 2-I

3 See Chap(2-1-8-1)

8(5ee Chap 2-1-3)

FIG. I RADIO STATION (General Purpose Role)

11

Wee Chop2-1•41

12

I

Jan 85 (Arndt 4)

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Page 45: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

nEsTnicrio

ARMY EQUIPMENT

SUPPORT PUBLICATIONS Chapter 2-1

PARTS LIST

RADIO STATION (General Purpose Role) 21/5820-99-966-0615

5820-F-300-711

Fig. Item

Man Code Navy - N Army - A RAF - R

NATO Stock No. Item Name and Description

Part No/ Drawing

No.

No. off

Annotations Class of

Store and Sere. Line

CCT Ref.

1 A ZI 5820-99-966-0615 A RADIO STATION CES/D151! Ref

(General Purpose Role) 29 CES/P/ 44969

1 -2 A Z1 8145-99-652-7748 B SHIPPING AND STORAGE SDO/

CONTAINER 265381

(Skypak Transit Case)

plastics; 665mm lg,

412mm w, 395mm h; contains RADIO STATION

• Refer to Chap 2-1-8

3 A 21 8145-99-746-0843 B 'SHIPPING AND STORAGE 00/265660 1

CONTAINER

Note:- For spares details refer to

Chapter 2-1-8-1

4 A 5820-99-652-7024 B TRANSMITTER-RECEIVER,

RADIO

SDI/ 265509

2

(ORU) Storno

Note:- For spares

details refer to

Chapter 2-1-1

10.1305C-

00 CQP800-7462 7462-2-1

5 A 21 5820-99-653-0942 B CASE, TRANSMITTER- MOD(PE) 2

RECEIVER SCRDE

(ORU Satchel) AO/6800

6 A 242 5965-99-652-7025 B CABLE ASSEMBLY-SWITCH,

ELECTRICAL

SD1/ 265288

2

(Special Pressel, ORU)

Note:- For spares

details refer to

Chapter 2-1-2

.7 A 299 5965-99-620-8320 B HEADSET-MICROPHONE

magnetic type; 300

ohms w/cord and plug

SD/ D229880

1

Jan 85 (Arndt 4)

Note:- For spares

details refer to IPC j

Army Code 61203

Chap 2-1

Page 7

0

Page 46: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT SUPPORT PUBLICATIONS

' REST-RI-4:4ED a 5820-F-300-711

Fig-Item

Man Code Navy -N Army -A RAF -R

NATO Stock No. E4,

C

8 A Z1 5820-99-656-0309 B

9 A Z1 5820-99-656-0310 B

10 A 21 5820-99-653-0943 B

11 A Z42 5985-99-656-4881 B

12 A Z9 6140-99-649-1665

13 A Z99 5965-99-620-5670 B

14 A Z99 5965-99-620-5669 B

Item Name and Description

Part No/ Drawing

No.

No. off

Annotations Class of

Store and

Serv. Line

CCT Ref.

CONTROL RADIO UNIT (CRU)

Note:- For spares details refer to Chapter 2-1-3

PORTABLE CONTROL POINT UNIT (PCPU)

Note:- For spares details refer to Chapter 2-1-4

SDO/ 265494

SDO/ 265504

CASE, CONTROL D(PE) (CRU and PCPU Satchel) CRDE laminated nylon cloth 0/6790

OD(PE)

with rubber interply webbing straps

ANTENNA whip fixed: 400-470MHz

BATTERY ASSEMBLY

Note:- Two each used w/ORU, CRU and PCPU and also LSAU and VCPU (part of Installation Kit)

HANDSET (Remote Control)

Note:- For spares details refer to IPC Army Code 61216

HANDSET(Cen,ral Purpose) w/switch, w/cord terminated w/7 pole plug

Note:- For spares details refer to IPC Army Code 61208

90 0303-, 01 AN862A

Storno 10.2840-00 BU803

SD/ C242233

SD/ C242200

16

Chap 2-1

Page 8 Nov 83 (Arndt 3)

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• ARMY EQUIPMENT SUPPORT PUBLICATIONS

RESSRIGTED 5820-F-300-711

Fig Item

Man Code Navy —N

Army —A RAF —R

NATO Stock No. • •co

1-15 A Z99 5965-99-661-6093 B

16 A Z142 5995-99-652-7737 B

17 A Y1 5835-99-652-7673 A

18 A Z1 5820-99-769-1396 A

19 5835-99-783-4284 A

20 A. Y1 5835-99-009-9987 B

21 A Y3 6135-99-910-1132 3

Jan 85 (Amdt 4)

1

Item Name and Description

Part No/ Drawing

No.

No. off

AnnotationsOne of

State and Samv. Lbw

CCT Ref.

CABLE ASSEMBLY-SWITCH ELECTRICAL (Clansman Presbel)

Note: For spares details refer to IPC Army Code 61211

CABLE ASSEMBLY, SPECIAL PURPOSE, ELECTRICAL (PCPU -Tape Recorder)

Note: For spares details refer to Chap 2-1-6

RECORDER-REPRODUCER, SOUND (Tape Recorder, Modified) Chap 2-1-5

OR MODIFICATION CASSETTE RECORDER

Note: For spares details refer to Chap 2-1-5-1

OR RECORDER-REPRODUCER, SOUND Complete with two brackets, five screws and ten washers Chap 2-1-5-2

CASSEllE, MAGNETIC TAPE

Note: 1 in recorder 2 pare

BATTERY, DRY 1.5V; cap and flat surface type; 48mm lg 25mm dia

Note: 6 used in recorder and 6 spare

SD/ C2463148

SD2/ 265 350

SM./

265310

SD/A0/ 268400PD

SDO/ . 268430PD

Phillips C90

er - Ready 11 DEF Stan 61-3 pt.2

1

1

1

1

3

12

1

4 - 1

RESTRIGSB33 Chap 2-1 Page 9

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ARMY EQUIPMENT .,SUPPORT.PUBLICATIONS 5820-F-300-711

1

Fit

Item

— Man Cork Navy - N

Army - A RAF --R

NATO Stock No. Z 0. xi c —

Item Name and Descript (((((

Part No/ Drawing

No.

No. off

Amu tat sons Cuss of

Skwemsas S.vv. Une

CC T Ref

22 'A -

Yl 5835-99-653-0945 B CASE, SOUND RECORDER .

MOD(PE) 1REPRODUCER SCRDE ' • . (Tape Recorder Satchel) laminated nylon cloth with rubber interply webbing straps

AO/6780

11" x 8i" x 34" o/a dims. used with item

. 17

1-23 ,A Y1 .

5820-99-774-2981 B CASE, SOUND RECORDER AO/7853

. •

REPRODUCER used with item 18 . . . . . .. . •

24 A 5820-99-787-0278 CASE', SOUND RECORDER SDO/. 1.

.- -

REPRODUCER used with item 19

268435PD

'25 A 21 5820-99-621-9027 B KIT, MAST SD/ 1 1

(Antenna Support 5.4m) A244008

Notes:- For spares details refer to IPC Army Code 61524

26Fj A Z42 5985-99-652-7749 B ANTENNA

elevated ground plane type; fixed

SD4/ 246535 Panorama

1 1

GPX2-N - D -U58-FXU -430

27 , ; A Z42 5995-99-652-7671 B CABLE ASSEMBLY, RADIO FREQUENCY

SD2/ 265352

1 1

(Remote Antenna .

Connection)

Note:- For spares details refer to

• Chapter 2-1-7

28 A Y3 8130-99-115-8152 B DISPENSER, COIL MOD 1 NI (For DIO Cable) EQD

IT/ B229729

29 A 6130-99-637-0733 BATTERY CHARGER STORNO 1NI . CU802

.

- OR :',3 5820 -99 -643 -9059j BATTERY CHARGER STORNO NI CU805

31 I 6625-99-653-2095 TEST SET, BATTERY STORNO

NI 0 to 12 volt . '7494

SI804-.

Chap 2-1

Page 10 RESTRICTED

Jan 85 (Arndt 4)

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5820-F-300-711

Chapter 2-1-1

PARTS LIST

TRANSMITTER-RECEIVER, RADIO

(ORU ASSEMBLY)

21/5820-99-652-7024

(G.A. Drawing No. SD1/265509(7462-2-1))

(Circuit Diagram Na. N/A)

NOTE:-

Unless otherwise stated all part nos. in this Chapter

refer to STOENO LTD, CAMBERLEY, SURREY

Issued October 1980

Chap 2-1-1 Page 1/2

usznargo

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5820-F-300-711

RECORD OF MODIFICATIONS INCORPORATED IN THIS CHAPTER

TRANSMITTER-RECEIVER, RADIO Z1/5820-99-652-7024

MOD.No. A.L.No. MOD.No. A.L.No. MOD.No. A.L.No.

Issued October 1980

Chap 2-1-1 Page 3/4

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S

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10

51

71

3 PLAN VIEW (LID CLOSED)

/

42

5820-F-300-711 •

(Sal Chop 2-1-1-1)

FIG. 1 TRANSMITTER -RECEIVER, RADIO (ORU Assembly) Chap 2-1-1 Page 5/6

Nov 83 (Arndt 3 )

Page 55: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT

SUPPORT PUBLICATIONS

Chapter 2-1-1

PARTS LIST

TRANSMITTER-RECEIVER, RADIO (ORU Assembly) Z1/5820-99-652-7024

5820-F-300-711

Anna=Ism_

Fig- Man Code Navy — N NATO Stock No.

... • Item Name and

Part No/ Drawing

- No.

- Cuss

e CCI.

Item Army — A 1 Description No. off wtere and Ref.

RAF — R Sere. Une

1 A Zl 5820-99-652-7024

_

A TRANSMITTER-RECEIVER, SD1/ Ref

RADIO 265509

(ORU Assembly) 7462-2-1 ,

1-2 A Z1 5820-99-656-1818 B HOUSING, OPERATORS SDO/ I

RADIO UNIT ASSEMBLY 265511

Polycarbonate: 7462-2-3

305 mm lg; 223 mm W; 10.1306C -

53 mm h; colour black. 00

3 NP C label, battery access SD4/ 1265563 7462-8-36 51.0837C-

00

4 A 11 5820-99-653-0166 C COVER, BATTERY BOX SD1/ 1

plastics; 216.40mm lg, 265525

120.50mm w, 9.80mm h 7462-8-9 12.0181C -

00

5 A Z1 5820-99-658-3183 C RUBBER ROUND SECTION 32.04300- AR

synthetic; cellular; 00

3mm dia. Sorbo N60045

6 A Zl 5340-99-653-5240 C HINGE, FLEXIBLE SD3/ 1

nylon; black; 196mm lg 265529

I ' 38mm w 7462-8-13

37.0094C-' 00 ..

, i A

Nov 83 (Arndt 3)

Chap 2-1-1

Page 7

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liLS1 MCI Li)

5820-F-300-711

Fig-I tern

Man Code Navy —N Army —A RAF —R

NATO Stock No.

1-7 A

A

Cl 5305-99-977-2595

5310-99-768-4194

9 A 5310-99-768-4195

10 A Z1 9905-99-653-5238

11 A 21 6140-99-658-1375

12 Cl 5305-99-135-8712

13 A Z1 5310-99-631-6269 Z

14 A Cl 5310-99-136-2749 Z

Item Name and Description

ARMY EQUEPMENT SUPPORT PUBLICATIONS

Part No/ Drawing

No. off

Annotations Class of

Store and

Serv. Line

CCT Ref.

C

C

C

SCREW, TAPPING

THREAD FORMING

steel; UNC: Pan hd;

cross recess drive;

zinc plated; No.8 by 1/2" 1g.

WASHER FLAT

Plastic, 6 mm id; 12.5 mm o.d, 0.5 ram thk

GKW LTD 4500-137-

:8 UNC 1-2

IN kG.

STUD, TURNLOCK

FASTENER steel; zinc plated and

passivated; loop on

flat fillister hd;

7/16in dia max; 3/4in

lg engaging surface

PLATE, INSTRUCTION

aluminium alloy;

inscribed UNLOCK with

curved arrow; 25mm dia

0.50mm thkl stick on

C BATTERY BRACKET

ASSEMBLY stainless steel; 7-

3/8in. lg, 1-5/16in.

1-5/16in. h o/a dims.

Z

326-100-040

DZUS

316-421-191

SD3/ 265556 7462 -8 -32

51-0872C-

00

SD2/ 265549 7462 -2 -9

w 10.1350C-

00

SCREW, MACHINE ISO metric; corrosion

resistant steel; pan

hd; slot drive; 3mm

by 6mm lg; class 6g

thd

WASHER, SPRING TENSION

corrosion resistant

steel; 3mm nom bolt

size; 6mm od, 1.3mm o/a

h

WASHER, FLAT corrosion resistant

steel; 3mm nom bolt

size, 7mm od, 0.5mm thk

V

BS4183 28.0201C-

00

2450-060032

BS 4320

form A 2408-203032

5

5

8

1

1

1

5

2

Clutp 2-1-1

Page 8 Jan 3', (A:::dt is)

411

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ARMY EQUIPMENT SUPPORT PUBLICATIONS

RESTRICTED 5820-F-300-711

TRANSMITTER-RECEIVER, RADIO (ORU Assembly) Z1/5820-99-652-7024

Fit Item

Navy -N Army -A RAF -R

NATO Stock No. .• c 41 .F..

Item Name and Description

Part No/ Drawing No.

No. off

Annotations Om Coss of st" and Sam Una

OCT Ref.

15 A Zl 5820-99-653-0178 D PANEL, ELECTRONIC SD2/ 1

CIRCUIT 265555

(Battery PCB Assembly) 7462-6-2 10.1349C-00

16 A G1 5305-99-136-5665 Z SCREW, MACHINE BS 4183 4

ISO metric; corrosion 28.0202C-resistant steel; pan hd; slot drive; 3mm

by 8mm 1g; class 6g thd

00

17 A Zl 5310-99-136-2749 Z WASHER, FLAT BS 4320 4

corrosion resistant steel; 3mm nom bolt

size; 7mm od, 0.5mm thk

form A

18 A Zl - 5310-99-631-6269 Z WASHER, 2450- 4 corrosion resistant steel; 3mm nom boltsize, 6mm od, 1.3mm o/a h

060032

19 A 01 5310-99-136-4875 Z NUT, PLAIN, HEXAGON BS 3692 4

ISO metric; corrosion 29.0235C-resistant steel; chamfered bearing surface; 3mm by 5.5mm w A/F; 2.4mm o/a h

00

20 A Z1 5360-99-652-7303 E SPRING, HELICAL, 36.0116- 6

COMPRESSION 00 corrosion resistant steel; 7 turns total;

K13148

, . 6.4mm od, 11mm free lg ..._ 21 A Z1 6140-99-653-0177 D RETAINER, BATTERY SD3/ 1

stainless steel; 190mm 265521 by 30mm by 35mm o/a 7462-8-5 dim. retains two 330287C-secondary batteries 00

22 A Y1 5365-99-114-5294 Z RING, RETAINING 24.0138C- 1 steel; circlip; 00external; 0.125in id aalterfix

r i 5133-12

Nov 83 (Arndt 3)

Chap 2-1-1

Page 9

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5820-F-300-711 ARMY EQUIPMENT SUPPORT PUBLICATIONS

Fig - Item

ManCode Navy -N Army -A RAF -R

NATO Stock No. t .8 c

Item Name and Description

Part No/ Drawing

No.

No.

off

Annotations Chin of

Ssort e

Sere. Line

CCT Ref.

23 A Z1 5820-99-653-5239 C HINGE LOCKING ARM, SD4/ 1

RIVETTED 265523 corrosion resistant 7462-8-7

steel; 63mm lg, 8.50mm 11.2395C-8mm h 00

24 A 21 5365-99-658-4588 Z RING, RETAINING 24.0139C- 1

steel; circlip; ext; 00 1/8" id; 1/32" thk; Salterfix

to fit shaft 3/16" od. 5133X-18

25 A Zl 5315-99-658-3742 C PIN, GROOVED, HEADED SD4/ 1 steel corrosion resist 265526

resistant; flat 7462-8-1C fillester hd, 4.80 mm 29.0224C-dia, 7.00 mm o/a lg. 00

26 A Zl 5820-99-653-0167 C PLATE, HINGE LOCKING SD3/ 1 corrosion resistant 265522

steel; 80mm 1g, 23mm 7462-8-6 lg, 12mm h 11.2397C-

00

27 A G1 5305-99-136-5665 Z SCREW, MACHINE BS 4183 2 ISO metric; corrosion 28.0202C-resistant steel; pan hd; slot drive; 3mm by

00

8mm 1g; class 6g thd

28 A Zi 5310-99-631-6269 Z WASHER, 2450- 2

corrosion resistant steel; 3mm nom bolt size, 6mm od, 1.3mm

060032

o/a h _ . 29 A 5325-99-768-4196 C RECEPTACLE, TURNLOCK 336-200-• 1

FASTENER r190 DZUS f

30 A 21 5325-99-768-4192 C DZUS RECEPTACLE PLATE 51:13/ 1 steel: 40 mm lg, 265530 I

.30 mm W, 1.5 mm thk; 7462-8-14 1 hole 9.5 mm square; i1.2396C-

, 3 mm x 6 mm dia csk holes. 00

31 A G1 5305-99-135-8696 Z SCREW, MACHINE BS 4183 3 ISO metric; corrosion 28.0221C-resistant steel; flat csk hd; slot drive;

00

3mm by 8mm lg; class 6g thd

I i 1

Chap 2-1-1

Page 10 Nov 83 (Amdt 3)

Page 59: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT

SUPPORT PUBLICATIONS

5820-F-300-711

Fig-Item

Man Code Navy -N Army -A RAF -R

NATO Stock No.

32 A Z1 5820-99-656-1819

33 A Z1 5306-99-653-0173

34 A Z1 5310-99-653-0174

35 A G1 5 310-99-764-9015

P I

36 A ZI 5330-99-764-9016

I 37

- A Z32 5935-99-63-01727

38 A 21 5330-99-658-4446

39 A G1 5305-99-624-8040

C Item Name and

Description

Part No/ Drawing

No.

No. off

Anno Class of

Store and Serv. Line

tations

CCT Ref.

B TRANSMITTER-RECEIVER

SUBASSEMBLY (Radio Compartment

Assy)

Z

Z

1

Note:- For spares details refer to Chapter 2-1-1-1

BOLT, EXTERNALLY

RELIEVED BODY ISO metric; corrosion

resistant steel; hex

hd; 5mm by 0.8mm

pitch; 24.60mm 1g; scr 9mm

WASHER, FLAT plastics; rd; rd hole;

4.50mm id, 10mm od. limn thk.

z WASHER, FLAT corrosion resisting teel; rd hole; 5.40mm

id, 25.00mm od, 1,20mm 18 SWG) thk.

Z GASKET rubber (neoprene) rd shape; 25.00mm od, 3.50mm id, 1.00mm thk.

C ONNECTOR (HERMETIC SEMBLY) amprising connector 5 way connector plate amm lg, 26mm W, 20mm h

r-3

AS

1 5

C GASKET rubber; rect. shape;

58mm lg, 26mm w, lmm

thk; 65 deg. to 74 deg

hardness rating

Z SCREW, MACHINE

hex, M3 x 12mm, cres,

lass 6g thd

SDO/ 1 265510 7462-2-2

10.1307C

00

SD3/ 2

265533 7462-8-17 28.0185C-

00

SD4/ 2

266534 7462 -8 -18

32.0421C-00

SD4/ 2 265572 7462-8-50

SD4/ 265573 7462-8-53

[Ds/ 265515 7462-2-7 1.5593C-

00

SD3/ 265532 7462-8-16 32.0420C-00

BSI BS3692

1

2

1

Nov 83 (Arndt 3)

Chap 2-1-1

Page 11

REST-MGT-ED

1

Page 60: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

REST-F14£44H4 5820-F-300-711 ARMY EQUIPMENT

SUPPORT PUBLICATIONS

Annotations

ti

Fig-Item

Man Code Navy -N Army -A RAF -R

NATO Stock No. Item Name and Description

Part No/ Drawing

No. off

Class of

Store and

Serv. Une

CCT Ref.

40

41

42

A 6HT1

A Z1

5330-99-832-5183

5820-99-653-0165

9905-99-768-4193

C

C

43

44

NP

NP

NP

C

C

C 45

46 NP C

47 NP C

48 NP C

49 A z 7690-99-764-9014 C

GASKET steel/synthetic rubber rd; 3.6mm id, 7.5mm os, 1mm cross-sect.

CASE, TRANSMITTER-RECEIVER plastics; 305mm by 223mm by 52mm o/a dim.

PLATE, DESIGNATION aluminium alloy; rect; pressure sensitive adhesive; 75mm lg; legend ORU, NSN 5820-99-652-7024, SERIAL No. SLTD/--/----, broad arrow symbol

label, frequency ident Red 1

label, frequency ident Red 2

label, frequency ident Yellow 1

label, frequency ident Yellow 2

label, frequency ident Blue 1

label, frequency ident Blue 2

Note:- Items 43 to 48 incl. affixed to indicate designated frequency plan LABEL

plastics (vinyl); rect; owsmed; 60.00mm lg, 10.00mm W, printed inscription: Torque tighten pull down bolts to 15/20 lbs ins.

32.0285C-00 Dowty Seals 400-301-4490-02 SDO/ 265524 7462-8-8 120180C-00

SD4/ 265564 7462-8-37 51.0900C-DO

2

51.0906C- 2

51.0909C. 2

61.0907C- 2 00

51.0910C- 2 00

51.0908C- 2 00

51.0911C- 2 00

SD4/ 1 265571 7462-8-52

Chap 2-1-1

Page 12 REST Nov 83 (Arndt 3)

Page 61: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT SUPPORT PUBLICATIONS 5820-F-300-711

• TRANSMITTER-RECEIVER, RADIO (ORU Assembly) 21/5820-99-652-7024

Fig. Item

Man Code Navy —N Army —A RAF —R

NATO Stock No. Item Name and Description

Part No/ Drawi n9

No.

No.

off

Annotations ckes of

SWIM and Serv. Une

CCT Ref.

50 A Z1 7690-99-764r9013 C LABEL SD4/ plastics (vinyl); recta 265570 gunned; 60.00mm lg, 7462-8-30.00trai W, printed inscription, attention replace front panel seal 32.0417c-01, NSN 5330- 99-658-5243

51

51 A Z1 7690-99-764-9012 C LABEL - SD4/ Paper; rect; gummed; 265566 65.00mm lg; 21.00mm W; 7462-8-printed inscription: set dried; fitted with dessicant & sealed.

40

Date.. ..

Nov 83 (Amdt 3)

Chap 2-1-1

Page 13/14

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Page 63: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711

Chapter 2-1-1-1

PARTS LIST

• TRANSMITTER-RECEIVER SUBASSEMBLY

(Radio Compartment Assy)

21/5820-99-656-1819

(G.A. Drawing No. SDO/265510 (7462-2-2))

(Circuit Diagram No. N/A)

NOTE:-

All Part nos. in this Chapter unless otherwise stated refer

to STORNO LTD., CAMBERLEY, SURREY

Issued October 1980

Chap 2-1-1-1 Page 1/2

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Page 65: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

RESTRICTED 5820-F-300-711

RECORD OF MODIFICATIONS INCORPORATED IN THIS CHAPTER

TRANSMITTER-RECEIVER SUBASSEMBLY (Radio Compartment Assy) Z1/5820-99-656-1819

MOD.No. A.L.No. MOD.No. A.L.No. MOD.No. A.L.No.

Issued October 1980 Chap 2-1-1-1

Page 3/4

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Page 67: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

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5820 - F-300 -711

9 ( See Chop 2-1-2-2)

21

Chap 2-I-1-1 Page 5/6

II

12 8(See Chap 2-1-2-11

29

31

30

19

23,24

22

25 (See Detail A)

14

IS

FIG.I TRANSMITTER -RECEIVER SUBASSEMBLY (Radio Compartment Assy. )

18

32

I6

17

Nov 83 ( Arndt 3)

Page 69: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711

Chapter 2-1-1-1

PARTS LIST

TRANSMITTER-RECEIVER SUBASSEMBLY (Radio Compartment Assy) Z1/5820-99-656-1819

Annotations

Man Code Class

Fig- Navy - N NATO Stock No. 1 5

' 43 Item Name and Part No/ Drawing No.

of Store CCT

Item Army - A c Description No off and Ref.

RAF - R . Serv. line

1 A Z1 5820-99-656-1819 A TRANSMITTER-RECEIVER SDO/

Ref

,

SUBASSEMBLY 265510

(Radio Compartment 7462-2-2

Assy) 10.1307C-00

1-2 A Zl 9905-99-635-5392 B PLATE, MODIFICATION 51.0388C- 1

RECORD 00

aluminium; 22mm lg,

15mm w, 0.15mm thk;

pressure sensitive

JK600-201

3 A Z1 9905-99-635-5393 B PLATE, IDENTIFICATION 51 0365C- 1

(NATO Stock no.) 00 JK600-127

4 A Zl 9905-99-653-5244 B PLATE, IDENTIFICATION 51.0212C- 1

aluminium; rect; black 01

background; silver

inscription; inscribed

w/mfr name and address

and TYPE, SPEC no.

JK200-00

91mm lg, 17.5mm w, 26

SWG thk

5 A Z1 9905-99-653-5237 B PLATE, IDENTIFICATION SD3/ 1

aluminium alloy; 265519

rectangular; black 7462-8-3

background; silver 51.0856C-

inscription; inscribed 00

STORNO, DUPLEX, PTT

ON-OF, HEADGEAR; 106mm

lg, 30mm w, 0.50mm thk

Issued October 1980

Chap 2-1-1-1

page 7

Page 70: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711 ARMY EQUIPMENT SUPPORT PUBLICATIONS

Fig- Item

Man Code Navy -NArmy -A RAF -R

NATO Stock No. t GP m c Item Name and

Description

Part No/ Drawing

No.

No.

off

Annotations Class of

store and

Seni. Une

CCT Ref.

1-6 A Z1 5820-99-653-0163 B COVER PLATE, ACCESS SD2/ 1 aluminium alloy; 202mm 265518 lg, 168.50mm, 1.50mm 7462-8-2 thk , 11.2383C-

00

7 A G1 5305-99-137-3672 Z SCREW, MACHINE BS 4183 8

ISO metric; corrosion 28.0217C-resistant steel; flat csk hdrslot drive;

00

2.5mm by 6mm lg; class 6g thd

8 A Zl 5820-99-653-2118 B TRANSMITTER, RADIO SD3/ Ref

(NP) Note:- For spares details refer to Chapter 2-1-1-1-1

265512 7462-2-4 10.1339C-00 TX8603-7462

9 A Z1 5820-99-653-2119 B RECEIVER, RADIO , SD3/ Ref

(NP) Note:- For spares details refer to Chapter 2-1.1-1-2

265513 7462-2-5 10.1340C-00 RX8064-7462

10 A G1 5305-99-622-9134 Z SCREW, MACHINE BS 4183 8

ISO metric; corrosion 28.0197C-resistant steel; pan hd; slot drive; 2.5mm by 8mm lg; class 6g thd

00

11 A ZI 5310-99-631-6268 Z WASHER, SPRING TENSION 2450- 8

cres; 2.6mm nom bolt size; 4.8mm od, 1.1mm h o/a

048027

12 A G1 5310-99-138-3263 Z NUT, PLAIN, HEXAGON BS 4183 8

ISO metric; corrosion 29.0234C-

'

resistant steel; full bearing surface; 2.5mm by 5mm w A/F; 1.60mm h o/a

00

Chap 2-1-1-1

Page 8 A/L1 Issued May 1981

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ARMY EQUIPMENT SUPPORT PUBLICATIONS

5820-F-300-711

:TRANSMITTER-RECEIVER SUBASSEMBLY (Radio Compartment Assy) Z1/5820-99-656-1819

Fig-Item

.

Man Code

NavY —14Army —A RAF —R

NATO Stock No . .1 c

Item Name and Description

Part No/ raw D ingNo.

.

No. off

Annotations Om or st" and Swv. Una

CCT Ref..

1-13 A Z32 5915-99-653-5242 B FILTER, BRANCHING SD2/ 1 .

265514 7462-2-6 10.1341C-

00 BF862-7462

14 A Cl 5305-99-138-3873 Z SCREW, MACHINE BS 4183 5

ISO metric; corrosion 28.0189C-

resistant/

steel; pan

hd; slot drive; 2mm by 00

8mm 1g

15 A Zl 5310-99-631-6267 Z WASHER, SPRING TENSION 2450- 5

cres; 2mm.nom bolt

size; 4.5mm od, lmm

o/a h

045022

16 A Zl 5820-99-653-0834 B PANEL, ELECTRONIC SDL/ 1

CIRCUIT 265516

(Common Functions 7462-6-1

Board) 10.1303C-

6-1/2in. by 6-1/2in. 00

by 7/16in. o/a dim. CF800-7462

17 A GI 5305-99-651-3283 Z SCREW, MACHINE BS 4183 8

ISO metric; corrosion 28.0199C-

resistant1 steel; pan

hd; slot drive; 2.5imn

by 12mm 1g; class 6g

thd

00

18 A Zl 5310-99-631-6268 Z WASHER, 2450- 8

cres; 2.6mm bolt size; 048027

4.8mm od, 1.1mm o/a h

19 A Cl 5310-99-138-3263 Z NUT, PLAIN, HEXAGON BS 4183 8

ISO metric; corrosion 29.0234C-

resistant steel; full

bearing surface; 2.5mm

by 5mm w A/F; 1.60mm h

o/a

00

Nov 83 (Amdt 3)

Chap 2-1-1-1

page 9

Page 72: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711 ARMY EQUIPMENT SUPPORT PUBLICATIONS

- Fig' Item .

Man Code NavY - N Army -A RAF -R

NATO Stock No. 4. I E

Item Name and Description

Part No/ ; raw'ng No.

Nm off

Annotations Ciess stho. -1-14 Sam. Line

cm.Ref.

1-20 A Zl 5330-99-653-5243 B RING, SEALING, TOROIDAL SD3/ 1

rubber; 158.43mm id; 265528 2.62mm h; 50 deg. 200-164-

4450

21 A Z32 5935-99-658-1393 B CONNECTOR, FIXED, SD3/ I SK1 ELECTRICAL 265548

7462-2-8 41.5607C - 00

22 A Z99 5930-99-626-3655 B SWITCH, TOGGLE SDB/ 2 SW1 spdt; lA at 50V ac/dc 224268/4 2

0 47.52690- . 00 NSF Ltd. 8866-K4S1

23 A Z99 5365-99-626-4284 B PLUG, SCREWED SD3/ aluminium alloy; rd 201070/0 hd; 6mm by lmm pitch 28.0192C

ISO metric thd; class 00 6g thd; blue/black anodised finish

1

24 A 6MT1 :5330 -99 -642-1866 B RING,SEALING, TOROIDAL BS 4518-

rubber; 8.10mm id, 0081-16

1 6mm h; 51-60 deg BS Dowty

and IRH hardness Seals 202-510-4450 32.0422C 00

25 A Z42 5985-99-653-5241 B ADAPTOR, ANTENNA TO SD3/ 1 SK2

ANTENNA BASE 265562 7462-2-1 41.5612C-

00

I

I

Chap 2-1-1-1

Page 10 Jan 85 (Arndt 4)

Page 73: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT

SUPPORT PUBLICATIONS

5820-F-300-711

Fig- Item

Man Code Navy Army -A RAF -R

NATO Stock No. .cs Desaiptkm

Part No/ Drawing off

Annotations Gass

Store anServ. line

Ref.

.

1-26 B RING, SEALING, BS 4518- 1

TOROIDAL 0191-16

Dowty Seals 202-521-

4450 32.0424C-00

27 A Zl 5305-99-656-3220 Z SCREW, MACHINE 20011- 3

ISO metric; steel;

flat fillister hd;

slot drive; zinc

plated and passivated;

01408

1.4mm by 8mm lg; class

6h thd

28 A Zl 5310-99-640-0911 Z WASHER, SPRING TENSION 2450- 3

corrosion resistant

steel; 1.4mm nom bolt

size; 3mm od, 0.8mm

o/a h

030015

29 A Z32 5935-99-658-1165 B CONNECTOR, PLATE SD3/ 1 SK8

ASSEMBLY, FLOATING 265536

corrosion resistant 7462-8-2C

steel; 58mm lg, 26mm 41.5594C-

lg, 1.50mm thk. 00

30 A G1 5305-99-136-5665 Z SCREW, MACHINE BS 4183 2

ISO metric; corrosion 28.0202C-

resistant steel; pan

hd; slot drive; 3mm by 00

8mm lg; class 6g thd

31 A Zl 5310-99-631-6269 Z WASHER, SPRING TENSION 2450- 2

cres; 3mm nom bolt

size; 6mm od, 1.3mm

o/a h

060032

32 NP B radio compartment SD1/ 1

. casting 265517 7462-8-1 12.0179C-00

1 .

A/L1 Issued May 1981

Chap 2-1-1-1

page 11

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Page 75: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-ioo-711

Chapter 2-1-1-1-1

PARTS LIST

TRANSMITTER, RADIO (oRU)

21/5820-99-653-2118

(G.A. Drawing No. SD3/265512)

(Circuit Diagram No. D402-476)

NOTE:-

All Part nos. in this Chapter

unless otherwise stated refer

to STORNO LTD., CAMBERLEY, SURREY

Chap 2-1-1-1-1-

Issued October 1980 Page 1/2

RESTRICTED

Page 76: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

i

Page 77: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

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RECORD OF MODIFICATIONS INCORPORATED IN THIS CHAPTER

TRANSMITTER, RADIO (ORU)21/5820 -99 -653 -2118

MOD.No. A.L.No. MOD.No. A.L.No. MOD.No. A.L.No.

Issued October 1980 Chap 2-1-1-1-1

Page 3/4

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FIG. I TRANSMITTER, RADIO (ORU) Chap 2-1-1-1-1 Pope 5/6

6

Issued October 1980

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.

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5820-F-300-711

19

22

e 1

23 44802

8616 FR803 P14 e -

29- e FDB63 e le FDS62 e e FDS6I

I eB11061 VRSOI 1

11

FN861

31

1

III

4

YYY111IY

RI4

Rio I

ea

RII

1 SI

RI2 I

FIG.2 Chop 2-1-1-1-1 Page 8

26

20,21

24

27

28

3233

34

Issued October 1980

Page 83: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT

SUPPORT PUBLICATIONS Chapter 2-1-1-1-1

PARTS LIST

TRANSMITTER, RADIO (ORU) Z1/5820-99-653-2118

5820-F-300-711

Fig- Item

Man Code Navy - N Army - A

- R

NATO Stock No.c m 13 c

Item Name and Description

Part No/ Drawing

No.

No. off

Annotations co

Store and Serv. Line

CCT Ref.

1 A Zl 5820-99-653-2118 A TRANSMITTER, RADIO SD3/ Ref

(ORU) 265512 TX8603-7462 10.1399C-

00 7462-2-4

1-2 A Zl 5935-99-653-0170 B CONNECTOR, FREE, SD3/ 1 SKT6

(NP) ELECTRICAL 265554

straight shape; 19.7247C-

1-39/64in. lg, 9/16in. 00

w, 3/32in. h; 1 mating

end; 6 contacts

7462-7-2

3 A Z1 9905-99-635-5393 B PLATE, IDENTIFICATION 51.0365C- 1

(Nato Stock no.) 00

4 A 21 9905-99-658-1319 B DECAL 51.0898- 1

(Label Cover) 00

5 A B PLATE, IDENTIFICATION 51.0796- 1

(Type no.) 00 K20314

A/L1 Issued May 1981

Chap 2-1-1-1-1

Page 9

Page 84: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711 ARMY EQUIPMENT SUPPORT PUBLICATIONS

Fig Item

Man Code Navy -N Army -A RAF -R

NATO Stock No. « cG) v c

Item Name and Description

Part No/ Drawing

No.

No. off

— Annotations

Class

S c'tir d

Serv. Line

Ref.e CCT

1-6 A Z1 5820-99-658-1322 B CASE, TRANSMITTER- 10.3615- 1 RECEIVER, RADIO 00

CA803

7 NP C cover 11.1138- 1 00 K24804

8 NP C foam strip 191.5008- 3

00

9 A Z1 5305-99-635-5739 Z SCREW, MACHINE 20022- 4 ISO metric; steel; pan hd; cross-recess drive; zinc chromate finish; 2mm by 4mm lg; class 6g thd

02004

10 A Z32 5935-99-658-1324 C CONNECTOR, FIXED, 41.5163- 1

ELECTRICAL 00

11 A Z1 5310-99-635-5739 Z SCREW, MACHINE 20022- 2

ISO metric; steel; pan hd; cross-recess drive; zinc chromate finish; 2mm by 4mm 1g;

02004

• class 6g thd

12 A Zl 5310-99-631-6267 Z WASHER, SPRING TENSION cres; 2mm nom bolt size; 4.5mm od, lmm o/a h

2450- 045022

2

13 A Z1 5310-99-658-3899 Z WASHER, FLAT steel; rd; zinc chromate finish; rd hole; 2mm id, 5mm od, 0.3mm thk

2401- 050220

2

....

Chap 2-1-1-1-1

Page 10 A/L1 Issued May 1981

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ARMY EQUIPMENT

SUPPORT PUBLICATIONS

5820-F-300-711

Fig- Item

Man Code Navy -N Army -A RAF —R

NATO Stock No . .1

I

Item Name and

Description ;

I Part No/ D awing

No.

No . off

Annotations Class of

Store and Se,,, Line

CCT Ref.

1-14 A Z37 5940-99-652-3203 Z TERMINAL, LUG 34.5032- 1

solder; 11.25mm lg,

4.50mm w, 0.40mm thk; 00

2.20mm ring; brass;

electro-tinned

15 A Zl 5820-99-639-0129 Z NUT, PLAIN, HEXAGON 2202- 2

020040

16 A Zl 5820-99-653-5101 B CHASSIS, ELECTRICAL CH803 1

EQUIPMENT 10.2710-

00

17 A Z1 5820-99-656-4885 B CHASSIS, ELECTRICAL CH8014 1

EQUIPMENT 10.3505-00

18 A Zl 9330-99-658-3900 B PLASTICS SPECIAL 185.5023- AR

SHAPED SECTION 00

PVC; U shape; black;

2.5mm w, 4mm h; 0.9mm

w groove; bulk supply

Note:- Cut to length

as required

i

A/L1 Issued May 1981 REST-MGT-ED

Chap 2-1-1-1-1

Page 11

Page 86: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711 ARMY EQUIPMENT SUPPORT PUBLICATIONS

Fig- Item

Man Navy -N

Code

Army -A RAF -R

NATO Stock No. w 12 Draw nc

Item Name and Description

Part No/

Noing No. o

.

, Annotations

Ciass cif

trit

Serv. Line

CCT Ref.

2-19 - B OSCILLATORS, RADIO X0865 1

FREQUENCY 10.3479-00

Note:- For details refer to Chapter 2-1-9

20 A Zl 5820-99-640-0873 B SPACE FILLER 12.0261- AR

(XO Dummy) 00 K22686

21 A Z42 5970-99-658-3904 B INSULATOR, PLATE 32.0536- 2

bakelite paper; 54mm 00

lg; 12.5mm w, 0.5mm thk

K26877

22 A Z1 5820-99-640-0896 B AUDIO AMPLIFIER AA802 1

MODULE 10.2688-00

23 A Z32 5915-99-640-0901 B FILTER NETWORK MODULE FN803 1 10.2694-

00

24 A Zl 5320-99-658-3903 B MODULATOR, RADIO PM862 1

TRANSMITTER 10.4275-50-60MHz 00

Chap 2-1-1-1-1

Page 12 A/L1 Issued May 1981

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ARMY EQUIPMENT

SUPPORT PUBLICATIONS

5820-F-300-711

Fig- Item

Man Code Navy -N Army -A RAF -R

NATO Stock No. V .8 Item Name and

Description

. Part No/Drawing

No.

No. off

Annotations

Coof Storeand y. Une

CCT Ref.

1-25 A ZI 5820-99-653-5100 B CHASSIS, ELECTRICAL 11.1144- 1

EQUIPMENT nickel silver; 8mm by

01

7.20mm by 39.90mm

2-26 A Zl 5820-99-653-5102 B PANEL, ELECTRONIC 15.0338- 1

CIRCUIT 00

(Temp Compensating

Module) . srbf; 190mm lg by 28mm

w

27 A ZI 5820-99-640-0885 B FREQUENCY DOUBLER FD861 1

MODULE 10.2701-

00

28 A Z1 5820-99-640-0886 B FREQUENCY DOUBLER FD862 1

MODULE 10.2702 -

00

29 A Zl 5820-99-640-0887 B FREQUENCY DOUBLER FD863 1

MODULE 10.2703-

00

30 A Z32 5915-99-640-0888 B FILTER, BAND PASS BP861 1

10.2704-

00

A/L1 IssuPd May 1981

Chap 2-1-1-1-1

Page 13

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5820-F-300-711 ARMY EQUIPMENT SUPPORT PUBLICATIONS

Fig- Item

Man Code Navy -N Army -A RAF -R

Stock No. ... c al-0c

Item Name and Description

Part No/ Drawing

No.

N No, off

Annotations Class

c'tStore and

Sera. Une

CCT Ref.

2-31 A Z1 6110-99-640-0898 B REGULATOR, VOLTAGE VR801 1 10.2690-00

32 A Z1 5820-99-640-2403 B FILTER NETWORK MODULE FN861 1 10.2705 - 00

33 A Zl 5820-99-643-9052 B DUMMY AUTOMATIC DRIVE 68.0172- 1 CONTROL 00

K24590

34 A Z1 5820-99-658-3901 B DUMMY POWER AMPLIFIER 68.0171- 2 MODULE 00

K24397

35 A Zl 5820-99-653-5099 B CHASSIS,_ ELECTRICAL 11.1144- 1 EQUIPMENT nickel silver; 19.10mm by 19.90mm by 39.90mm

05

36 A - B RESISTOR carbon film; + 5%;

2 RIO 11

1/10W

- VALUES SELECTED ON TEST

Chap 2-1-1-1-1

Page 14 A/L1 Issued May 1981

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ARMY EQUIPMENT

SUPPORT PUBLICATIONS

5820-F-300-711

Fig- Item

Man Code Navy -N Army -A RAF -R

NATO Stock No. . i

Item Name and Description

Part No/ Drawing

No.

No. off

,Annotations

Class of

store and Serv. Pm

CCT Ref.

2-37 A 230 5905-99-649-1913 B RESISTOR, FIXED, FILM 80.5060- 1 R12

8200 ohms, + 5%; 00

0.100W

38 A Z30 5905-99-658-1162 B RESISTOR, FIXED, FILM 80.5055- 1 R14

3.3k ohms, + 5%; 1/10W 00

39 A Z30 5905-99-638-9918 B RESISTOR, FIXED, FILM 80.5046- 1 R15

560 ohms, + 57.; 1/10W 00

40 A Z31 5910-99-658-3902 B CAPACITOR, FIXED, 74.5275- 1 C3

CERAMIC DIELECTRIC 00

1 section; 0.47nF, ±

20%; 50V dc wkg ,

41 A Z32 5920-99-640-0903 B FUSE 92.5112- 1 S1

.

00

A/L1 Issued May 1981

Chap 2-1-1-1-1

page 15

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5820-F-300-711

Chapter 2-1-1-1-2

PARTS LIST

• RECEIVER, RADIO

(ORU)

21/5820-99-653-2119

(G.A. Drawing No. SD3/265513)

(Circuit Diagram No. D402.478)

NOTE:

Unless otherwise stated all

part nos. quoted in this Chapter

refer to STORNO LTD., CAMBERLEY,

SURREY

Issued October 1980

Chap 2-1-1-1-2

Page 1/2

RNS-TRI-G-TED

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Page 93: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711

RECORD OF MODIFICATIONS INCORPORATED IN THIS CHAPTER

RECEIVER, RADIO (ORU) Z1/5820-99-653-2119

MOD.No. A.L.No. MOD.No. A.L.No. MOD.No. A.L.No.

Issued October 1980 Chap 2-1-1-1-2

Page 3/4

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11

Chop 2-1-1-1-2 Page 5/6

FIG. I RECEIVER RADIO (ORU)

Issued October 1980

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5820-F- 300-711

18(See Chap 2-I-

Chap 2-1-1-1-2 Po9e 7/8

O Oj

x066e r 0)

?4

e e .

e e RC861

e e ;I

e e e X F803

ie1502 IC801

I

II

26 0 0

111

o

?8

(14V O

• AA80/a IA801 308010 VR801 .

T XI

ii o o

cc) U

30 Cl I

I R3 I

0

R2 1

NUM

FIG. 2

29

19

21

2

23

25

27

Issued October 1980

Page 99: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT

SUPPORT PUBLICATIONS Chapter 2-1-1-1-2

PARTS LIST

RECEIVER, RADIO (ORU) Z1/5820-99-653-2119

5820-F-300-711

Fig- Item

Man Code Navy - N Army - A RAF - R

NATO Stock No.

IIn

dent

Item Name and Description

Part No/ Drawing

No.

No. off

Annotations Class of

Sfore and Serv. Une

CCT Ref.

1 A Z1 5820-99-653-2118 A RECEIVER, RADIO SD3/ Ref

(ORU) 265513 RX8064-

7462 10.1340C-

00 7462-2-5

1-2 A Z32 5935-99-635-0171 B CONNECTOR, FREE, SD3/ 1

ELECTRICAL 265553

straight shape; 1- 19.7246C-

38/64in. lg, 9/16in. 00

w, 3/32in. h; 1 mating

end; 16 contacts 7462-7-1

3 A Z1 9905-99-635-5393 B PLATE, IDENTIFICATION 51.0365C- 1

(NATO Stock no.) 00

4 A Z1 9905-99-658-1319 B DECAL 51.0898- 1

00

5 A B PLATE, IDENTIFICATION 51.0796- 1

(Type no.) 00 K20314

A/LI Issued May 1981

Chap 2-1-1-1-2

page 9

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5820-F-300-711 ARMY EQUIPMENT SUPPORT PUBLICATIONS

Fig- Item Item

Man Code Navy -N Army -A RAF -R

NATO Stock No.

Ind

en

t

Item Name and Description

Part No/ Drawing

No.

No.off

Annotations Clan of

Store

Serv. Une

CCT Ref.

1-6 A .Z1 5820-99-658-1322 B CASE, TRANSMITTER- 10.3615- 1 RECEIVER, RADIO 00

CA803

7 NP C cover 11.1138- 1 00 K24804

8 NP C foam strip 191.5008- 3

• 00

9 A Z1 5305-99-635-5739 Z SCREW, MACHINE 20022-. 4 ISO metric; steel; pan hd; cross-recess drive; zinc chromate finish; 2mm by 4mm lg; class 6g thd

02004

10 A Z32 5935-99-658-1324 C CONNECTOR, FIXED, 41.5163- 1 ELECTRICAL 00

11 A Zl 5310-99-635-5739 Z SCREW, MACHINE 20022- 2

ISO metric; steel; pan hd; cross-recess drive; zinc chromate finish; 2mm by 4mm lg; class 6g thd

02004

12 A Z1 5310-99-631-6267 Z WASHER, SPRING TENSION 2450- 2 cres; 2mm nom bolt size; 4.5mm od, ham o/a h

045022

13 A 21 5310-99-658-3899 Z WASHER, FLAT 2401- 2 steel; rd; zinc chromate plated; rd hole; 2mm id, 5mm od, 0.3mm thk

050220

Chap 2-1-1-1-2

page 10 A/L1 Issued May 1981

Page 101: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

S

ARMY EQUIPMENT

SUPPORT PUBLICATIONS

5820-F-300-711

Fig- Item

Man Code Navy -N Army -A RAF —R

NATO Stock No. ... c .8 Item Name and

Description

Part No/ Drawing

No.

No. off

Annotations Class of

at re and Serv. Line

CCT Ref.

1-14 A Z37 5940-99-652-3203 Z TERMINAL, LUG 34.5032- 1

solder; 11.25mm lg; 00

4.50mm w, 0.40mm thk;

2.20mm ring; brass;

electro-tinned

15 A ZI 5820-99-635-4534 Z NUT, PLAIN, HEXAGON 2202- 2

020040

16 A ZI 5820-99-653-5101 B CHASSIS, ELECTRICAL CH803 1

EQUIPMENT 10.2710-00

17 A ZI 9330-99-658-3900 B PLASTICS SPECIAL 185.5023- AR

SHAPED SECTION 00

U shape; PVC; black;

2.5mm w, 4mm h; 0.9mm

groove; bulk supply

2-18 - B OSCILLATOR, RADIO X0866 1

FREQUENCY 10.3480-

Note:- For details

refer to Chapter

00

2-1-10

19 A 11 5820-99-640-0873 B SPACE FILLER 12.0261- 1

(X0 Dummy) 00 K22686

1-20 A Z42 5970-99-658-3904 B INSULATOR, PLATE 32.0536- 2

bakelite paper; 54mm 00

lg; 12.5mm w, 0 5mm

thk

K26877

A/L1 Issued May 1981

Chap 2-1-1-1-2

Page 11

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5820-F-300-711 ARMY EQUIPMENT SUPPORT PUBLICATIONS

Fig- Item

Man Code Navy —N Army —A RAF —R

NATO Stock No.

Inde

nt

to

23

to

8 Z

0

co Part No/

Drawing No.

No.

off

Annotations Class

Storea ncl.

Une

CCT Ref.

2-21 A Z1 5820-99-640-0883 B RECEIVER-CONVERTER RC861 1 MODULE 10.2699-

00

22 A Z32 5915-99-640-0899 B CRYSTAL FILTER MODULE XF803 1 10.2692-

00

23 A Z1 5820-99-640-0894 B CONVERTER MODULE 1C801 1 10.2686-00

24 A Z1 5820-99-640-0893 B DISCRIMINATOR MODULE 1A802 1 10.2808-00

25 A Z1 5820-99-640-0892 B AMPLIFIER, 1A801 1 INTERMEDIATE FREQUENCY 10.2685-

00

26 A Z1 5820-99-646-6176 B AMPLIFIER, AUDIO AA801a 1 FREQUENCY 10.2687- , 0.40W power output; 01 9.6 to 15V operating power; 3.50mm by 20mm by 33mm o/a dim.

Chap 2-1-1-1-2

Page 12 October 1980

Page 103: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT

SUPPORT PUBLICATIONS

RECEIVER, RADIO (ORU) Z1/5820-99-653-2119

5820-F-300-711

Fig- Item

Man Code Navy -N Army -A RAF -R

NATO Stock No. ... c 4 Drawing

S.

ItemNameand Description

Part No/

Na

No. off

Annotations Clam of

St c" and Sera. Line

CCT Ref.

2-27 A Zl 6110-99-640-0898 B REGULATOR, VOLTAGE VR801 1

..----

10.2690-

00

28 A Zl 5820-99-640-0897 B SQUELCH UNIT MODULE SQ801a 1

10.2689-

01

29 A Zl 5820-99-653-5098 B PANEL, ELECTRONIC 15.0280- 1

CIRCUIT 00

. (Temp Compensating

Unit)

30 A Zl 5820-99-653-5097 B PANEL, ELECTRONIC . 15.0337- 1

CIRCUIT 00

(Regulator Driver)

1-31 A Z1 5820-99-653-5099 B CHASSIS, ELECTRICAL 11.1144- 1

EQUIPMENT nickel silver; 19.10mm

by 19.90mm by 39.90mm

05

2-32 A Z32 5920-99-640-0903 B FUSE 92 5112- 1 S1

00

Issued October 1980

Chap 2-1-1-1-2

Page 13

Page 104: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

RESTRICTED 5820-F-300-711 ARMY EQUIPMENT

SUPPORT PUBLICATIONS

Fig- Item

Man Code Navy -N Army - A RAF -R

NATO Stock No. «. c _ow c

Item Name and Description

Part No/ Drawing

No.

No. off

Annotations Class of

S atz

Serv. Line

CCT Ref.

2-33 A Z30 5905-99-649-0643 B RESISTOR, FIXED, FILM 80.5081- 1 R2 470k ohms, + 5%; 1/10W 00

34 A Z30 5905-99-649-0641 B RESISTOR, FIXED, FILM 80.5058- 1 R1 5.6k ohms, + 5%; 1/10W 00

35 - B RESISTOR 2 R3 + 5%; 1/10W; carbon film

4

• VALUES SELECTED ON TEST

36 A Z31 5910-99-658-3902 B CAPACITOR, FIXED, 74.5275- 3 C4 CERAMIC DIELECTRIC 00 5 1'section; 0.47nF, + 6 20%; 50V dc wkg

Chap 2-1-1-1-2

Page 14 A/L1 Issued May 1981

REST-R-IG-TC-D

Page 105: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711

Chapter 2-1-2

PARTS LIST

CABLE ASSEMBLY-SWITCH, ELECTRICAL

(Special Pressel)

Z42/5965-99-652-7025

(G.A. Drawing No. SD1/265289)

(Circuit Diagram No. SD3/265295)

Issued October 1980

Chap 2-1-2

Page 1/2

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Page 107: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711

RECORD OF MODIFICATIONS INCORPORATED IN THIS CHAPTER

CABLE ASSEMBLY-SWITCH, ELECTRICAL (Special pressel) Z42/5965-99-652-7025

MOD.No. A.L.No. MOD.No. A.L.No. MOD.No. A.L.No.

a

Issued October 1980 Chap 2-1-2

page 3/4

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14

Chop 2-1-2 Page 5/6

FIG.I CABLE ASSEMBLY-SWITCH ELECTRICAL (Special Pressel)

Issued October 1980

Page 111: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT

SUPPORT PUBLICATIONS Chapter 2-1-2

5820-F-300-711

PARTS LIST

CABLE ASSEMBLY-SWITCH, ELECTRICAL (Special Pressel) Z42/5965-99-652-7025

Fig- Item

Man Code Navy - N Army - A RAF - R

NATO Stock No.

... ct c

Item Name and Description

Part No/ Drawing

No.

No. off

Annotations Class

sZfreand Serv. Line

CCT 1 Ref.

1 A Zi 5965-99-652-7025 A CABLE ASSEMBLY-SWITCH,

ELECTRICAL

SDI/ 265289

Ref

(Special Pressel)

1-2 A Z2 9905-99-649-2246 B PLATE, MODIFICATION R.A.E. 1

RECORD WTB111527

/14

3 A 11 9905-99-653-0175 B - PLATE, IDENTIFICATION SD3/ 1

NI aluminium; rect; black

background; silver

inscription of NSN,

ser no. and pheon

265459

1-4 A Z99 5935-99-626-4256 B COVER, ELECTRICAL SD3/ 1

PLUG-SOCKET

non metallic; 66.45mm

lg, 22.9mm w, 10.54mm

h; friction mtg

235131 Thorn

05/1625/ 10

5 A Z2 5355-99-656-5669 B KNOB plastics; setscrew

type; rd; 1/4in. bore;

Ostby &

Barton 3-75-2-B

1

3/4in. od, 5/8in. thk;

w/pointer; w/o skirt

6 A Z42 5965-99-656-2696 B COVER, ACCESS,

ELECTRICAL CHASSIS

plastics; black; 90mm

lg, 43mm w, 5mm h

SD2/

265291

1

7 A Zl 5305-99-653-0176 B SCREW, EXTERNALLY SD3/ 6

RELEIVED BODY 265454

ISO metric; steel; pan

hd; slot drive; zinc

plated; 3mm by 0.5mm

pitch by 13mm lg; scr

4mm lg

8 A LV6/ MT1

5330-99-713-6158 B RING, SEALING,

TOROIDAL

rubber; 2-1/2in. id,

1/16in. h; 65 to 75

Dowty Seals

PP49B27 200-037-

1

IRHD hardness 4470

A/L1 Issued May 1981

Chap 2-1-2

Page 7

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5820-F-300-711 ARMY EQUIPMENT SUPPORT PUBLICATIONS

— Annotations

Fig- Item

Man Code Navy -N Army -A

NATO Stock No. ... c.0 4, c

. Item Name and

DescriptionPart No/Drawing

No. off

Class

Sat:rde are CCT Ref.

RAF -R No. sere. line

1-9 A Z99 5930-99-631-0676 B CLIP ASSEMBLY, CLOTHING

SDA/ 241999

1

1.250in. by 1.187in. by 0.812in. o/a

10 A GI 5305-99-135-0424 Z SCREW, MACHINE BS 4183 ISO metric; steel; pan hd; slot drive; zinc plated finish; 4mm by 16mm lg; class 6g thd

11 A G1 5310-99-135-2546 Z WASHER, SPRING TENSION beryllium copper; tin plated; 4mm nom bolt size; 8.10mm od;

BS 4183 1

0.84mm o/a h

12 A LV6/ MT1

5330-99-817-0523 Z WASHER, SEAL, FLAT rubber/steel; 0.167in. max id, 0.391in. max od, 0.054in. max h

Dowty Seals PP38-1 400-002-4490-02

13 A Z42 5965-99-656-2697 B CORD ASSEMBLY, TERYLENE

SD3/ 265458

150ms cord lg; terminal lug 1st end, split pin 2nd end

14 A G1 5315-99-437-1114 C PIN, COTTER, SPLIT steel; zinc plated;

BS 1574 DEF Stan

1/8in. nom dia, 1-1/2 in. lg

53-10/2 Table II.

15 A Z37 5940-99-901-7275 Z TERMINAL, LUG Ross 2BA; brass; electro- tinned; 9/16in. lg, 5/16in. w, 0.022in. thk

Courtney 31/2BA

16 A G1 5310-99-135-0755 Z NUT, PLAIN, HEXAGON BS 3692 ISO metric; steel; chamfered bearing surface; zinc plated; 4mm; 3.05mm h; grade 4 nut

Chap 2-1-2

Page 8 A/1,1 Issued May 1981

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ARMY EQUIPMENT SUPPORT PUBLICATIONS

5820-F-300-711

Fig- Item

Man Code Navy -N Army -A RAF -R

NATO Stock No . i Item Name and

Description

Part No/ Drawing

No.

No. off

Annotations ciassof

Store and Serv. Une

CCT Ref.

1-17 A Z99 5935-99-626-5472 B SOCKET, ELECTRICAL

fixed; alloy; 7 pole; SDC/ 235025/1

1

.

5A, 500V ac; female

shell; locking type

Amphenol 62GB5016- 10-7SF

18 A Z42 5995-99-652-2694 B CORD ASSEMBLY,

ELECTRICAL

SD2/ 229882/2

1

6 conductors; plastics;

plastics sheath;

connector 1st end,

terminals 2nd end

19 A Z1 5820-99-653-0169 B PANEL, ELECTRONIC SD3/ 1

CIRCUIT 265296

2 switches

20 A Z4 5340-99-119-6084 B STRAP, LINE SUPPORTING Insuloid 1

NI plastic strap and

buckle; 3-5/8in. 1g,

3/32in. w, 3/64in. thk

T18R

.

1-21 A 5970-99-622-8998 B INSULATION SLEEVING,

ELECTRICAL

heatshrinkable; 1/16

in. id, 15mm 1g; black

Raychem RNFI00 Type 1

5

22 A Z42 5965-99-656-2695 B PRESSEL BOX plastics; black; 90mm

SDI/ 265290

1

1g, 47mm w, 47mm h

o/a dim.

A/LI Issued May 1981

Chap 2-1-2

Page 9

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5820-F-300-711

Chapter 2-1-3

PARTS LIST

CONTROL RADIO UNIT (CRU)

21/5820-99-656-0309

(G.A. Drawing No. SDO/265494)

(Circuit Diagram No. N/A)

Issued October 1980

Chap 2-1-3

Page 1/2

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Page 117: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711

RECORD OF MODIFICATIONS

INCORPORATED IN THIS CHAPTER

CONTROL RADIO UNIT (CRU) Z1/5820-99-656-0309

MOD.No. A.L.No. MOD.No. A.L.No. MOD.No. A.L.No.

Issued October 1980

Chap 2-1-3 Page 3/4

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5820-F-300-711

33

31

34

I

View on arrow

35 38

32

41

2

43

40 39

26

42 A

36 C 1 13 12

View on arrow C

37

Chap 2-1-3 Page 5/6

10

View on arrow A

II 25

24 23

20 21

FIG. I CONTROL RADIO UNIT (CPU)

17

28 30

29

14

16

6 22(See Chap 2-1-3-11

19 18

15 27

View on arrow D

Issued October 1980

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ARMY EQUIPMENT

SUPPORT PUBLICATIONS Chapter 2-1-3

PARTS LIST

CONTROL RADIO UNIT (CRU) Z1/5820-99-.656-0309

58204-300-711

Fig- item

Man Code Navy — N Army — A RAF — R

NATO Stock No. 1 Is .E

Item Name and Description

Part No/ Drawing

No. 14°.off

'Annotations Ow

am° • and kw. Lbw

CCTRef.

1 A Zl 5820-99-656-0309 A CONTROL RADIO UNIT SDO/ Ref

(CRU) 265494

pp 1-2 9905-99-786-7028 B PLATE, IDENTIFICATION SD3/ 1

265331

3 A Z2 9905-99-649-2246 B PLATE, MODIFICATION RAE 1

RECORD WTB111527

/14

4 A Zl 5365-99-658-4585 B RING, DES steel; 28mm inside w,

lqms inside; h 4mm dia

stock

SD4/ 265322

2

5 A Zl 5340-99-658-5452 B STRAP, RETAINING

aluminium alloy;

SD3/ 265323

2

. single; 2.5mm dia

grip; 20mm w, 36mm lg,

1.20mm thk matl

painted finish

6 A Z1 5365-99-658-5451 B SPACER, PLATE

aluminium alloy;

painted; 36tmn lg, 20mm

w, lmm thk

SD3/ 265324

2

7 A GI 5305-99-135-0422 Z SCREW, MACHINE BS 4183 4

ISO metric; steel; pan

hd; slot drive; zinc

plated and passivated;

4mm by lOmm 1g; class

6g thd

8 A GI 5310-99-138-9225 Z WASHER, LOCK steel; split helical

ring; zinc plated; 4mm

nom bolt size; 6.95mm

od, 1.2mm thk

BS 4464 Type A

4

9 A Zl 5340-99-656-2702 B PLATE, CLIP RETAINER

aluminium alloy; painted matt black;

SD3/ 265499

1

, •

. 50mm 1g, 40mm w, 2mm

thk; two holes 4.20rwe csk, two holes

Tdia 3.30mn dia csk

Jan 85 (Arndt 4)

Chap 2-1-3

page 7

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Rfiff4H6T-EID 5820-F-300-711 ARMY EQUIPMENT

SUPPORT PUBLICATIONS

Fig-Item

Man Coda Navy -N Army -A RAF - R

NATO Stock No.

1 -10

11

12

13

A

A

A

A

Z1

G1

G1

G1

5340-99-656-3104

5305-99-135-0422

5305-99-122-5277

5310-99-138-9225

B

14 A Z1 5820-99-658-1167 B

15 A Z1 5305-99-656-1204 B

16 A GI 5310-99-138-9226

Item Name and Description

Part No/ Drawing

No.

No. off

Annotations Clay of

Sto►e end

Sem Une

CCT Ref.

CATCH, TOGGLE LEVER mtg base; aluminium alloy painted matt black; catch, steel zinc plated and passivated; 50mm lg, 40mm w, 2mm thk mtg base with spring loaded latch. SCREW, MACHINE ISO metric; steel; flat csk hd; slot drive; zinc plated and passivated; 4mm by lOmm lg; class 6g thd

SCREW, MACHINE ISO metric; steel; flat csk hd; zinc plated; slot drive; 4mm by 10mm lg

Note:- Used with item 10 only

WASHER, LOCK steel; split helical ring; zinc plated; 4mm nom bolt size; 6.95mm od, 1.2mm thk

TOP CAP CASTING aluminium alloy; painted matt black; 280mm lg, 140mm w, 35mm h

SCREW, EXTERNALLY RELIEVED BODY ISO metric; steel; cres; pan hd; slot drive; 5mm by 20mm 1g, scr 6mm lg

WASHER, LOCK steel; split helical ring; zinc plated; 5mm nom bolt size; 8.55mm od, 1.40mm thk

SD3/ 1265498

1

BS 418 3 6

BS 4183 2

BS 4464 Type A

SDI/ 265463

SD3/ 265330

BS 4464 Type A

8

I

16

16

Chap 2-1-3

rage 8 Nov 83 (Arndt 3)

fICSTIIICTED

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ARMY EQUIPMENT

SUPPORT PUBLICATIONS

5820-F-300-711

Fig-Item

Man Code

Navy -NArmy -A RAF -R

I

NATO Stock No.

Indent

Item Name and Description

Part No/ D raw

No

o" "

Annotations aa

et

u

CCT M'nd' nor Sarv. Une

Ref.No.ing

1-17 A 6MT1 5330-99-658-3172 B RING, SEALING TOROIDAL

synthetic rubber; BS 1806 0S263

1

7-1/2in. od, 7-1/4in.

id, 9/64in h; 50

deg BS hardness rating

18 A Z42 5985-99-653-5241 B ADAPTOR, ANTENNA TO SD3/ 1

ANTENNA BASE 265562 Storno 41.5612C-

00 7462-2-10

19 A 6MT1 5330-99-717-9054 B RING, SEALING TOROIDAL

rubber; 18.6mm id,

2.40mm h; 73 deg BS

hardness

BS 4518

0186-24 Geo Angus RM0186-

1

24P5

20 A Z1 5305-99-656-3220 Z SCREW, MACHINE ' Storno 3

ISO metric; steel;

flat fillister hd;

slot drive; zinc

plated and passivated;

20011-01408

1.4mm by 8mm lg; class

6h thd .

21 A Zl 5310-99-640-0911 Z WASHER, SPRING TENSION

corrosion resistant

steel; 1.4mm nom bolt

size; 3mm od, 0.8mm

o/a h

2450- 030015

3

22 - - NP B RADIO PANEL ASSEMBLY SD1/ 1

(CRU) 265398

Note:- For spares

details refer to

Chapter 2-1-3-1

23 A GI 5305-99-135-0424 Z SCREW, MACHINE BS 4183 4

ISO metric; steel; pan

hd; slot drive; zinc

plated finish; 4mm by

16mm 1g; class 6g thd

A/L1 Issued May 1981

Chap 2-1-3

Page 9

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5820-F-300-711 ARMY EQUIPMENT

SUPPORT PUBLICATIONS

Fig- Item

Man Code Navy -N Army -A RAF -R

NATO Stock No. c ri) a c Item Name and

Description

Part No/ DrNawo.ing

No.off

Annotations Class of

Satzde

Serv. Line

CRCeiT.

1-24 A G1 5310-99-138-9225 Z WASHER, LOCK steel; split helical ring; zinc plated; 4mm nom bolt size; 6.95mm od, 1.20mm thk

BS 4464 Type A

4

25 A G1 5310-99-122-3031 Z WASHER, FLAT BS 4320 4 steel; rd; zinc plated;Form A 4mm bolt size; 9mm od; 0.80mm thk

26 A G1 5310-99-135-0755 Z NUT, PLAIN, HEXAGON BS 3692 4 ISO metric; steel; chamfered bearing surface; zinc plated; 4mm; 3.05mm h; grade 4 nut

27 A G1 5315-99-130-2538 Z PIN, STRAIGHT, HEADLESS steel; 4mm dia, 10mm lg

4M6x10 D1N7 BS 1804 Pt.2

2

28 A Z1 5820-99-658-1169 B GROUND PLATE aluminium alloy; 158mm by 80rnm by 59mm h

SD2/ 265464

1

29 A G1 5305-99-135-0415 Z SCREW, MACHINE BS 4183 2 ISO metric; steel; pan hd; slot drive; zinc plated finish; 3mm by 8mm 1g; class 6g thd

30 A Cl 5310-99-135-2545 Z WASHER, SPRING TENSION beryllium copper; tin plated; 3mm nom bolt size, 6.40mm od, 0.61 mm o/a h

BS 4463 2

31 A Z37 5940-99-012-0234 B POST, BINDING, ELECTRICAL single post; rd;

DEF 5335 2

11/16in. dia, 2-7/64 in. h; screw cap; 4BA insulated

Chap 2-1-3

page 10 A/L1 Issued May 1981

Page 125: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

Rrbg-TRIG-TED ARMY EQUIPMENT SUPPORT PUBLICATIONS

5820-F-300-711

Fig Item

Man Code

Navy - N

Army - A

RAF - R

NATO Stock No C.e c

Item Name and

Description

Part No/

Drawing

No

No Off

Annotations

Clams

° Store and

Lirm

CCT

1-32 A Z37 5940-99-652- B INSTALLATION KIT, Belling 2

8396 ELECTRICAL EQUIPMENT

consists of 2

mouldings,2 sealing

rings, 1 washer,'

solder tag, 2 locknuts

& Lee 02

33 A Z99 5365-99-626-4284 B PLUG, SCREWED

aluminium alloy; rd

hd;6mm by lmm pitch

SD3/ 201070/1

1

10S metric thd; class

6g thd; blue-black

anodised finish .

34 A 6MT1 5330-99-642-1866 B RING, SEALING TOROIDAL

rubber;8.10mm id,

1.6mm h; 51-60 deg BS

hardness

BS 4518- 0081-16 Dowty 202-510-

1

4450

35 A Zl 4730-99-656-3099 B ADAPTOR BUSHING

steel,zinc plated;

hex; 12mm ISO metric;

SD3/ 265238

1

10mm lg male,6mm IOS

- metric, 21mm lg

female; 21mm o/a lg '

36 A 6MT1 5330-99-658-4791 B RING,SEALING,TOROIDAL

rubber;12.60mm id.2.40

mm h; 70 deg.hardness

BS 4518- 0126-24

1

37 A Cl 5310-99-138-8852 Z NUT,SELF-LOCKING Firth 1

HEXAGON ISO metric;steel;

cadmium plated;nylon

insert;l2mm 19mm w

Cleve-land

PTY126/ 11-201

A/F by 12mm o/a h .

38 A Z32 5935-99-972-6832 B SOCKET,ELECTRICAL

fixed;plastics;

flange mtg, 8 pole;

McMurdo RS8

1

• 54,800V dc

39 A Cl 5305-99-135-0415 Z SCREW,MACHINE BS 4183 2

ISO metric;steel;pan

hd;slot drive; zinc

plated;3mm by 8mm lg;

class 6g thd

Feb 82. (Amdt2) RESTRICTED

•1

Chap 2-1-3

Page 11

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5820-F-300-711 ARMY EQUIPMENT SUPPORT PUBLICATIONS

Fig

Item

Man Code Navy - N

Army - A

RAF - R

NATO StockNo .c.2 C

Item Name and

Description

Part No/

DrawingNo

Annotations

No

Of 1

Classof

Store and

Sery Line

CCT

Ref

1-40 A G1 5310-99-135-

2545 Z WASHER, SPRING TENSION beryllium copper; tin plated; 3mm nom bolt size; 6.40mm od, 0.61 mm o/a h

BS 4463 2

41 A NP B WIRING HARNESS SD2/ 1 265503

42 A Z99 5935-99-626-5479 C PLUG, ELECTRICAL SDC/ 1 PL2

• fixed, aluminium alloy 235025/8 5A; 500V ac; 7 pole; Thorn

. female shell; locking 05-0599-• type 10-7PE

43 A Zl 5820-99-656-2703 B BOX ASSEMBLY, CONTROL SDO/ 1

RADIO UNIT 265493

. 44 A Zl 4440-99-013-NI 9208 B DESICCANT CONTAINER DEF STAN 1

DEHUMIDIFIER 44-2 Sachet; 76mm by 63mm by 9.5mm;w/desiccant silica gel

PT.4 Style DS6M

' •

Chap 2-1-3 Page 12

RESTRICTED A/L1 Issued May 1981

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5820-F-300-711

Chapter 2-1-3-1

PARTS LIST

RADIO PANEL ASSEMBLY (CRU)

(G.A. Drawing No. SD1/265398)

(Circuit Diagram No. N/A)

Issued October 1980

chap 2-1-3-1

Page 1/2

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Page 129: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711

RECORD OF MODIFICATIONS

INCORPORATED IN THIS CHAPTER

RADIO PANEL ASSEMBLY (CRU)

MOD.No. A.L.No. MOD.No. A.L.No. MOD.No. A.L.No.

Chap 2-1-3-1

Issued October 1980 Page 3/4

RESTRIGTBD

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5820- F-300-711

2(Set Chap 2.1.3-1-11

FIG.I RADIO PANEL ASSEMBLY (CRU) Chap 2.1-3-1 Page 5/6

Issued October 1980

Page 133: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

ARMY EQUIPMENT

SUPPORT PUBLICATIONS Chapter 2-1-3-1

PARTS LIST

RADIO PANEL ASSEMBLY (CRU)

5820-F-300-711

Fig- Item

Man Code Navy — N Army — A RAF — R

NATO Stock No. ... -8 c

Item Name and Description

Part No/ Drawing

No •

No. off

Annotations CWITig

°f Storeand Sere. Une

CCT Ref.

1 NP A RADIO PANEL ASSEMBLY SD1/ Ref

(CRU) 265398

1-2 B ELECTRICAL BOX SDI/ 1

ASSEMBLY(PEC) 246481

Note:- For spares

details refer to

Chapter 2-1-3-1-1

3 A G1 5305-99-135-0429 Z SCREW, MACHINE BS 4183 6

ISO metric; steel pan

hd; zinc plated; slot

drive; 5mm by 12mm 1g;

class 6g thd

4 A G1 5310-99-138-9226 Z WASHER, LOCK

steel; split helical

ring; zinc plated; 5mm

nom size; 8.55mm od,

1.5mm thk

BS 4464

Type A

6

5 A Z1 5820-99-656-3219 B AMPLIFIER, RADIO SD2/ 1

FREQUENCY 265601

Note:- For spares

details refer to

Storno - 74622-

Chapter 2-1-3-1-2 100RF864 -

Note: - Chassis plate

supplied with above

item modified as

detailed at item 6

7462

6 B PLATE, MOUNTING,

ELECTRICAL EQUIPMENT SDI/ 265390

Ref

7 A 119 5325-99-942-3415 B GROMMET, RUBBER

synthetic; 3/16in. dia

hole; 5/16in. od

groove; 0.100in. w

groove; 7/16in. o/a

dia; 0.094in. thk

flange

SSM(L)

7-11

1

Issued October 1980

Chap 2-1-3-1

Page 7

Page 134: RADIO STATION UK PSC 540 ( SHORT RANGE COMMUNICATION …

5820-F-300-711

Fig-Item

Man Code Navy -N Army -A RAF -R

NATO Stock No. 4.,

1-8

9

A 5340-99-943-6899

NP

B

B

10 A Z32 5935-99-972-6831 B

11 A Cl 5305-99-135-0414

12 A 5310-99-135-2545

13 A Z1 9905-99-652-6452 B

14 A Z2 9905-99-649-2246 B

Chap 2-1-3-1

Page 8

Item Name and Description

Part No/ Drawing

No.

No. off

Annotations I Class of

Store and

Serv. Line

CCT Ref.

CLAMP, LOOP plastics; 1/8in. id loop; 1/4in. w; 9/64 in. dia fixing hole

panel alignment moulding

PLUG, ELECTRICAL fixed; 8 pole; 5A each pole; 800V peak wkg

SCREW, MACHINE ISO metric; steel; pan hd; zinc plated; slot drive; 3mm by 6mm lg; class 6g thd

WASHER, SPRING TENSION beryllium copper; tin plated; 3nm nom bolt size; 6.40mm od, 0.61 mm o/a h

PLATE, IDENTIFICATION rect; silver background black inscription; incribed NSN No., SERIAL No. and MOD pheon; 75mm by 30mm w by 0.13mm thk

PLATE, MODIFICATION RECORD

DEF Stan 53-15 Table 1(A)

SD1/ 265462

McMurdo RP8

BS 4183

BS 4463

SD4/ 265217

R.A.E. WTB111527 /14

1

1

1

2

2

1

1

PL1

October 1980