R12 Quality With OPM Setup

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Introduction The Enhanced Receiving Inspection solution leverages the functionality in Oracle Purchasing, Oracle Quality and OPM Quality. Currently, in 11.5.10, a workflow is sent out when there is a Receipt that requires Quality Samples to be taken and Inspected. A Sample is then taken from the Receipt and Analysis done to determine if the Receipt is to be Accepted or Rejected. However, there is no intimation to the Receiving Inspector to let them know if the Receipt was to be Accepted or Rejected. This gap has now been closed in the R12 Enhanced Receiving Inspection functionality by sending information back to the receiving Inspector to let them know whether to Accept the receipt and delivery it to Inventory, or, Reject the receipt and send it back to the Supplier. The Inspection in Oracle Quality would mainly record the physical attributes of the materials being received, e.g damaged cartons, etc. The OPM Quality testing would mainly be involved with Material analysis, e.g bio-chemical compostion, potency, etc., and would have Specifications setup with a need for Samples to be taken. An OPM Quality Collection Element is introduced in the Oracle Quality Collection Plans reflecting the final OPM Quality disposition for the Sample and helps determine if the receipt is Accepted or Rejected. It is important to note that on the Quality Results screen, the Results can be Saved only once. Once the Results are Saved as Accept on this screen, the Receipt is delivered to Inventory, if any detail or other Result has been missed, it can’t be entered. In this Note, the setups in Oracle Inventory, Purchasing, Oracle Quality, OPM Quality, Workflow and AME required to enable this functionality are described. The functionality is illustrated through receiving Item 9853 on a PO into a Receiving location, thus generating a Workflow notification to take a Sample for testing in an OPM Lab. A Sample is created from the Workflow notification and Test Results are recorded for the Sample. The Sample is Accepted, the Sample disposition is directly populated into the Collection plan so that the quality results are available to the Receiving person. The Receiving person drills down to enter the Collection Plan results and decides on an overall Inpection Result Accept, or, Reject. The Accepted quantities are then delivered into Inventory.

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R12 Quality With OPM Setup

Transcript of R12 Quality With OPM Setup

  • Introduction

    The Enhanced Receiving Inspection solution leverages the functionality in Oracle Purchasing, Oracle Quality and OPM Quality.

    Currently, in 11.5.10, a workflow is sent out when there is a Receipt that requires Quality

    Samples to be taken and Inspected. A Sample is then taken from the Receipt and Analysis

    done to determine if the Receipt is to be Accepted or Rejected. However, there is no

    intimation to the Receiving Inspector to let them know if the Receipt was to be Accepted

    or Rejected. This gap has now been closed in the R12 Enhanced Receiving Inspection

    functionality by sending information back to the receiving Inspector to let them know

    whether to Accept the receipt and delivery it to Inventory, or, Reject the receipt and send

    it back to the Supplier.

    The Inspection in Oracle Quality would mainly record the physical attributes of the

    materials being received, e.g damaged cartons, etc. The OPM Quality testing would

    mainly be involved with Material analysis, e.g bio-chemical compostion, potency, etc.,

    and would have Specifications setup with a need for Samples to be taken.

    An OPM Quality Collection Element is introduced in the Oracle Quality Collection Plans

    reflecting the final OPM Quality disposition for the Sample and helps determine if the

    receipt is Accepted or Rejected.

    It is important to note that on the Quality Results screen, the Results can be Saved only

    once. Once the Results are Saved as Accept on this screen, the Receipt is delivered to

    Inventory, if any detail or other Result has been missed, it cant be entered.

    In this Note, the setups in Oracle Inventory, Purchasing, Oracle Quality, OPM Quality,

    Workflow and AME required to enable this functionality are described.

    The functionality is illustrated through receiving Item 9853 on a PO into a Receiving location, thus generating a Workflow notification to take a Sample for testing in an OPM

    Lab. A Sample is created from the Workflow notification and Test Results are recorded

    for the Sample. The Sample is Accepted, the Sample disposition is directly populated into

    the Collection plan so that the quality results are available to the Receiving person. The

    Receiving person drills down to enter the Collection Plan results and decides on an

    overall Inpection Result Accept, or, Reject. The Accepted quantities are then delivered into Inventory.

  • Setups

    (1) Setup in Oracle Inventory

    Resp: Oracle Inventory > Items > Organization Item

    Item Master Setup for Item 9853 >

    The Item has Lot and Child Lot control enabled

  • (2) Setup in OPM

    Resp: Quality Manager > Specifications > Specifications Create a New Specification for Item: 9853 >

  • Approve the Specification Actions > Change Status:

    [Validity Rules] > [New] > [Supplier]

    Create a Supplier Validity Rule for Supplier 5069

    Approve the Validity Rule Actions > Change Status

    Thus, the defined Specification for Item 9853 is valid for Supplier 5069.

  • (3) Setup in AME and Workflow

    (a) Enable Receiving Workflow for OPM -

    Resp: Workflow Administrator Web Applications > Adminsitrator Workflow > Business

    Events query up oracle.apps.gml.po.receipt.created and verify that it is Enabled.

    Verify that the Subscription is Enabled for this Event

  • (b) Setting up Approval Groups

    Resp: Approvals Management Business Analyst query up Transaction Type Process Quality Receiving%, under Approval Process Setup.

    This brings up two Transaction Types Process Quality Receiving Transaction Sample Creation and Process Quality Receiving into Inventory, select the former.

    (Note: AME would need to be setup from scratch if implementing on a non-Vision

    database to setup these Transaction Types)

  • Click on Approval Groups for Transaction Type = Process Quality Receiving Transaction Sample Creation this brings up two seeded Groups: Process Manufacturing Approvals and Process Manufacturing Notifications.

    Click on Process Manufacturing Approvals >

    The Approver defined in the Process MFG Approvals Group is Sandra Copeland.

    (Note: On a non-Vision database, the Approver would need to be set up).

  • (c) Setting up Approval Rules

    Access Rules under Define Approval Rules for Transaction Type = Process Quality Receiving Transaction Sample Creation >

    [Create]

    [Next]

  • No Conditions are defined for this Rule.

    [Next]

  • Select Action as Require approval from Process MFG Approvals

    [Next]

  • [Finish]

  • (d) Verify if Workflow Background Engines and Agent Listeners are Up.

    Resp: System Administrator > Workflow: Oracle Applications Manager > Workflow

    Manager

    Since the Background Engines are down, need to submit a Request to Activate them.

    Click [Schedule] and setup the WFlow Background Engine to run every Minute.

  • After Submitting the above Request, the background Engine is now Active.

    Click on the Agent Listener engine and ensure that the following are Running

    Workflow Deferred Agent Listener

    Workflow Deferred Notification Agent Listener

    Workflow Error Agent Listener

    Workflow Inbound Notifications Agent Listener

  • (4) Setup in Oracle Inventory / PO

    The attribute Receipt Routing needs to be configured to Inspection at various levels.

    (a) In the Org-Item [Receiving] tab -

    (b) In Purchasing > Setup > Organizations > Receiving Options

    Receipt Routing is set to Inspection Required.

  • (5) Setup in Oracle Quality

    (a) Profile option QA: PO Inspection set to Oracle Quality.

    (b) Create a Collection Plan by copying it from the Template OPM Receiving Inspection Collection Plan and modifying it as necessary.

    Oracle Quality > Setup > Copy Collection Plan

  • [Copy]

    Create a new Plan DKP Inspection Plan1

  • [Finish]

    ( c ) Query up this newly created Collection Plan

    Quality > Setup > Collection Plan

  • A new Collection Element Sample Disposition Code has been seeded to enable Enhanced Receiving Inspection for OPM.

    This seeded Sample Disposition Code has the following pre-defined Action conditions -

    Code Description (Meaning)

    OPL Planned

    ORT Retain

    1P Pending

    2I In Progress

    3C Complete

    4A Accept

    5AV Accept with Variance

    6RJ Reject

    7CN Cancel

    The above codes are available from the following Sql

    SQL> select lookup_code, meaning

    from gem_lookups

    where lookup_type like 'GMD_QC_SAMPLE_DISP';

  • (d) The Transactions and the Triggers that activate an Action on this Collection Plan are

    defined as follows >

    Click on [Transactions] button on the Collection Plan and Find the Inspection Transactions (Oracle Purchasing) Transaction.

    Check the Mandatory and the Enabled boxes.

    Specify a Trigger for Item 5863 ( the Item for which we want this Collection Plan to be triggered when it is being received on a PO). The Trigger defined acts as a Filter, if no

    Trigger is defined, then this Plan will be applicable to all Items being received on POs.

  • Process Flow

    (1) Create a PO Receipt

    (a) Create a PO# 3895 for Item 9853 and Approve it

    Resp: Mfg and Dist Manager > PO > Purchase Orders

    (b) Receive Goods

    Resp: Mfg and Dist Manager > Purchasing > Receiving > Receipts > receive qty = 115.

    Note: Destination Type = Receiving and Routing = Inspection Required.

  • Query up this Receipt in Purchasing > Receiving > Receiving Transactions

    The Receipt No. is 17670

    (2) OPM Quality Sample Creation Workflow Notification

    (a) Resp: Quality Manager > Workflow > Advanced Worklist.

    Note: The login of the Quality manager in this example is setup with HR User asSandra Copeland.

  • Click on the Sample Required. Item 9853 text to verify the details and authorisation to create a Sample for testing from Receipt # 17670

    The OPM Item Samples form can be directly launched from this Notification by clicking

    on the Related Applications > Applications Form.

  • (3) Sample Creation and Testing

    Select a Laboratory LA0 - to do the Sample testing in and Save the form to create a Sample number.

    Enter [Results] for this Sample >

    The Sample Result above is within the Mini and the Maxm levels specified .

  • Action > Change Disposition To: Complete

    The Sample Disposition changes to Accept.

  • (4) Further process the PO Receipts

    Purchasing > Receiving Transactions query up the Receipt

    The Inspection Status is Not Inspected-Inspection Required.

    [Inspect]

    This brings up the Collection Plan where the results for other Collection Elements can be

    entered.

  • [OK]

    The Inspection status is now Accepted and the Receipt now has Destination Type Inventory.

    On Saving this record, one is prompted to enter the Subinventory and the Locator

    information. The Lot-Serial button is also Active and a Lot no has to be selected before the goods can be delivered to Inventory.

    These can be generated via the [Generate Parent] and [Generate Lot] buttons.

    Lot number: L2S1: is created.

    The Coco is now available in Inventory and can be queried in the On-Hand Availability

    screen in Inventory.