19

J-1175 Dual PowerJaw Crusher

SPECIFICATION:Inlet Opening: 1070mm x 760mm (42” x 30”) Net Engine Power: Tier 2 / Stage II Equivalent: Scania DC9 350hp (257kW) Tier 4F / Stage IV: Scania DC9 350hp (257kW) Portability: TrackedOperating Weight: 54,300kg (119,711lbs) (without by-pass conveyor and magnet options) 56,500kg (124,561lbs) (with by-pass conveyor and magnet options)

J-1175R

TM

20

R

HOPPER / FEEDERHopper capacity: 9m³ (11.7yd³)Feed height VGF: 3.98m (12' 11")Feed height Prescreen: 4.12m (13’ 6”)Material: 12mm (1/2”) wear resistant steelFeed width at rear VGF: 2.67m (8’ 9”)Feed width at rear Prescreen: 2.65m (8’ 8”)Locking mechanism: manualHydraulically folding sides and rear Vibrating Grizzly feeder (VGF): 1.05m wide x 4.25m longVGF grizzly aperture: 75mm (Options 50mm/100mm/125mm)VGF wire mesh aperture: 38mm (Other options available upon request)

VGF Speed range: variable, 450-850 rpmPan Feeder Speed range: variable, 450-850 rpmOptional Hopper extensions - 11m³ (14.4yd³)

SPECIFICATION

JAW CHAMBERTerex JW42 Chamber single toggle jaw crusherInlet width: 1070mm (42”)Inlet gape: 760mm (30”)Under jaw clearance: 460mm nominalDrive arrangement: Electric

Maximum Closed Side settings: 145mm (5¾”) (subject to toggle selection)Minimum Closed Side Settings (CSS): 45mm (1 3/4”) Demolition and Recycle applications. 75mm (3”) ‘Hard-Rock’ Quarry application, 60mm (2 1/2”) ‘Soft-Rock’ Quarry applicationReverse action for clearing blockagesFull hydraulic closed side setting adjustStandard Liner Profile: S-Tooth (18% Manganese)

MAIN CONVEYORBelt Width: 1.0m (40”)

Belt Spec: Plain

Working Angle: 22°

Speed: 100 m/min nominalDischarge Height: 3.6m (11’ 10”) with standard conveyorOptional extended conveyor discharge height: 4m (13’ 2”), incorporates folding head section for transportHydraulic raise/lower of head section for service accessImpact bars and wear resistant liners at feed pointHigh spec scraper at head drum

Hopper & Feeder

Jaw Chamber

Main Conveyor

Main Conveyor

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UNDERCARRIAGEBolt on tracksShoe Width: 500mm (20”)Sprocket Centres: 3.78m (12’ 5”)Two Speed Tracking with ‘soft start’ Speed: 1.1 km/h (Maximum Speed)Gradeability: 25°

TM

TOOL BOXMounted lockable toolboxTool Kit and flogging spannersGrease gunManuals

BY-PASS CONVEYOR (OPTIONAL)Belt Width: 650mm (26”)Belt Spec: Plain

Working Angle: 22°Hydraullically folds for transportStandard Discharge Height: 2.1m (7’)Stockpile capacity: 13.8m3 (18yd3) @ 40°Optional extended discharge height: 2.9m (9’ 6”)Extended Stockpile capacity: 36.3m3 (47.5yd3) @ 40°

TANK CAPACITIESHydraulic Tank: 390 litres / 85 UK gal / 103 US galFuel Tank: 430 litres / 95 UK gal / 114 US galUrea Tank: 60 litres / 13.2 UK gal / 16 US gal

Tool Box

Bypass Conveyor (Optional)

J-1175MAIN CONVEYOR continuedTail section raises hydraulically to increase clearance when trackingDust suppression: fitted with hose and spraybars as standard (no pump supplied)

Stockpile capacity: 69.4m3 (90.8yd3) @ 40°

POWERPACKTier 2 / Stage II Equivalent: Scania DC9 350hp (257kW)Tier 4F / Stage IV: Scania DC9 350hp (257kWEngine Speed: 1500 rpm

Tier 2 / Stage II Equivalent: Scania DC9 350hp (257kW)

22

R

CONTROL SYSTEMAdvanced CANBUS compliant system Large display screen (IP65 Rated) Four simple operating modes with menu driven graphic user interface-- Track mode: For moving machine- Automatic mode: For automatically starting the machine in prede-termined sequence- Set-up mode: For folding/setting up machine- Configuration mode: For testing/setting individual components Choice of preset parameters to suit crushing applications- Hard Rock- Soft Rock- Demolition and RecycleUser friendly incremental selection of feeder and crusher speed enable the operator to achieve the optimal throughput Detachable Umbilical control for tracking Radio remote control (optional) Inte-grated machine and engine control panel Lockable compartment Auto regulating feeder selectable for improved throughput control

Control System

REMOTE CONTROL UNIT (OPTIONAL)Full function radio remote unit

Machine can be switched from crushing mode into track mode, moved and switched back to operating mode from remote control unitFeeder stop / start

CHUTESHeavy duty inlet chute with bolt-up construction, and liner platesBy-pass chute with selectable discharge flop gate, to either by-pass conveyor or main conveyor

PLATFORMSCatwalk access on both sides of the machine with access to both sides of the powerunitCompact folding for transport

MAGNETIC SEPARATOR (OPTIONAL)Suspended self cleaning crossbelt overband magnetBelt Width: 750mm (30”) Belt Spec: Cleated

Magnet Separator

ELECTRICAL SPECIFACTIONMain Conveyor: 2 x 5.5 kW MotorsMagnet: 1.5 kW MotorsBy-Pass Conveyor: 4 kW MotorHydraulic Pump: 55 kW ( Tracking, Pre-Screen, Feeder, Folding)Crusher Motor: 110 kW controlled via VSD (Variable Speed Drive)(Speed Control, Ability to run in Reverse, Unblock Feature)

23

TM

STANDARD FEATURES

ENGINE:Tier 2 / Stage II Equivalent: Scania DC9 350hp (257kW) water cooled diesel engine

Tier 4F / Stage IV: Scania DC9 350hp (257kW) water cooled diesel engine

JAW CHAMBER:Terex 1070mm x 762mm (42” x 30”) single toggle jaw crusher

Electric drive and advanced electronic control system

Fully hydraulically adjustable closed side setting

Reversible operation for clearing blockages

S tooth liners Standard - 18% Manganese as standard

HOPPER/FEEDER:Hopper capacity: 9m³ (11.7 yd³)

Hydraulically folding hopper sides

Heavy duty vibrating feeder

Integrated pan and feeder - cassette is 75mm spacing as standard

Selectable discharge to by-pass conveyor or main conveyor

Mesh aperture on grizzly feeder: 38mm (1.5”)

MAIN CONVEYOR:1m wide main belt fitted with impact bars at feed point

High spec scraper at head drum

Piped for dust supression complete with spraybars

Separate central operators panel

GENERAL:Piped for overband magnet

Standard toggle setting 590mm

Galvanised catwalk c/w handrail, kick board and access ladders

Heavy duty undercarriage unit with 500mm wide pads

Hand held track control set with connection lead

Two speed tracks with ‘soft start’

Safety guards in compliance with machinery directive

Emergency stops

OPTIONAL EQUIPMENTRadio remote System: Operational controls of machine (auto start/ stop) & track movement

Bypass conveyor with 650mm wide plain belt

Extended bypass conveyor with 650mm wide plain belt

Singlepole over band magnet c/w stainless steel skirting & stainless steel discharge chute

Twinpole overband magnet (skirting & chute as above)

Belt weigher

Special paint colour (if different from Terex White Colour RAL 1013 or Finlay Orange RAL 2002) . RAL must be specified on order

Optional spacing on grizzly for integrated pan and feeder: 50mm/100mm/125mm - please specify below

Hydraulically driven water pump (Requires 1 aux drive)

Re-bar deflector plate - fits underneath jaw

Independent pre-screen c/w extended bypass conveyor with 650mm wide plain belt, 75mm cassette spacing and 38mm mesh as standard - other cassette and mesh apertures available upon request (Requires 1 aux drive)

Dust cover on discharge conveyor

Rip stop belt option

Lighting mast

Cold climate lubrication kit (for below -10ºc ambient)

Hot climate lubrication kit (For above +30ºc ambient)

Toggle options: 570mm for larger closed side setting

610mm to maintain minimum recommended closed side setting

Extended Hopper Flares (11m³ Capacity) - 14.4yd³

Portable urea filling pump c/w nozzle (Tier 4 models only)** S tooth liners standard

J-1175

24

Hopp

er /

Fee

der

u H

oppe

r ca

paci

ty: 9

m³

(11.

7yd³

) u

Fee

d he

ight

VG

F: 3

.98m

(12’

11”

)u

Fee

d he

ight

Pre

scre

en: 4

.12m

(13’

6”)

u M

ater

ial:

12m

m (1

/2”)

wea

r re

sist

ant s

teel

u F

eed

wid

th a

t rea

r VG

F: 2

.67m

(8’ 9

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Fee

d w

idth

at r

ear

Pres

cree

n: 2

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(8’ 8

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king

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anua

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Hyd

raul

ical

ly fo

ldin

g si

des

and

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u

Vibr

atin

g G

rizzl

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(VG

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m lo

ngu

VG

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izzl

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ertu

re: 7

5mm

(Opt

ions

50m

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00m

m/1

25m

m)

u

VGF

wire

mes

h ap

ertu

re: 3

8mm

(O

ther

opt

ions

ava

ilabl

e up

on re

ques

t)u

VG

F S

peed

ran

ge: v

aria

ble,

450

-850

rpm

u P

an F

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r S

peed

ran

ge: v

aria

ble,

450

-850

rpm

u O

ptio

nal H

oppe

r ex

tens

ions

- 1

1m³

(14.

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)

Mai

n Co

nvey

oru

Bel

t Wid

th: 1

m (4

0”)

u B

elt S

pec:

Pla

inu

Wor

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Ang

le: 2

2°u

Spe

ed: 1

00 m

/min

nom

inal

u D

isch

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Hei

ght:

3.6m

(11’

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ith s

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ard

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ydra

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ear

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at fe

ed p

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u H

igh

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aper

at h

ead

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u T

ail s

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hyd

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w

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u D

ust s

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on: fi

tted

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d sp

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ars

as

s

tand

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(no

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p su

pplie

d)u

Sto

ckpi

le c

apac

ity: 6

9.4m

3 (90

.8yd

3 ) @

40°

Unde

rcar

riag

eu

Bol

t on

trac

ksu

Sho

e W

idth

: 500

mm

(20”

) u

Spr

ocke

t Cen

tres

: 3.7

8m (1

2’ 5

”)u

Two

Spe

ed T

rack

ing

with

‘sof

t sta

rt’:

u

Spe

ed: 1

.1 k

m/h

(Max

imum

Spe

ed)

u

Gra

deab

ility

: 25°

By-p

ass

conv

eyor

(opt

iona

l)u

Bel

t Wid

th: 6

50m

m (2

6”)

u

Bel

t Spe

c: P

lain

u

Wor

king

Ang

le: 2

2°u

Hyd

raul

ical

ly fo

lds

for

tran

spor

tu

Sta

ndar

d D

isch

arge

Hei

ght:

2.1m

(7’)

u

Sto

ckpi

le c

apac

ity: 1

3.8m

3 (18

yd3 )

@ 4

0°u

Opt

iona

l ext

ende

d di

scha

rge

heig

ht: 2

.9m

(9’ 6

”)u

Exte

nded

Sto

ckpi

le c

apac

ity: 3

6.3m

3 (47

.5yd

3 ) @

40°

Plat

form

su

Cat

wal

k ac

cess

on

both

sid

es o

f the

m

achi

ne w

ith a

cces

s to

bot

h si

des

of th

e

p

ower

unit

u

Com

pact

fold

ing

for

tran

spor

t

Pow

erpa

cku

Tier

2 /

Sta

ge II

Equ

ival

ent:

Sca

nia

DC

9 35

0hp

(257

kW)

Eng

ine

Pow

er: 3

50hp

(261

kW

)

E

ngin

e S

peed

: 150

0 rp

m

u

Tier

4F

/ S

tage

IV: S

cani

a D

C9

77A

E

ngin

e Po

wer

: 350

hp (2

57 k

W)

(EU

SP

EC)

Eng

ine

Spe

ed: 1

500

rpm

Mag

net

u

Opt

iona

l

Chas

sis

u

Rob

ust,

heav

y

d

uty

chas

sis

Jaw

Cha

mbe

ru

Tere

x JW

42 C

ham

ber

sing

le to

ggle

jaw

cru

sher

u

Inle

t wid

th: 1

070m

m (4

2”)

u

Inle

t gap

: 760

mm

(30”

)u

Und

er ja

w c

lear

ance

: 460

mm

nom

inal

u

Driv

e ar

rang

emen

t: H

ydro

stat

icu

Max

imum

Clo

sed

Sid

e se

tting

s: 1

45m

m (5

¾”)

(sub

ject

to to

ggle

sel

ectio

n)u

Min

imum

Clo

sed

Sid

e S

ettin

gs (C

SS

): 45

mm

(1 3

/4”)

Dem

oliti

on a

nd R

ecyc

le a

pplic

atio

ns. 7

5mm

(3”)

‘H

ard-

Roc

k’ Q

uarr

y ap

plic

atio

n, 6

0mm

(2 1

/2”)

‘Sof

t-R

ock’

Qua

rry

appl

icat

ion

u

Rev

erse

act

ion

for

clea

ring

bloc

kage

su

Full

hydr

aulic

clo

sed

side

set

ting

adju

stu

Sta

ndar

d Li

ner

Profi

le: S

-Too

th (1

8% M

anga

nese

)

Elec

tric

al S

peci

ficat

ion

u

Mai

n C

onve

yor:

2 x

5.5

kW M

otor

su

Mag

net:

1.5k

W M

otor

su

By-

Pass

Con

veyo

r: 4

kW M

otor

su

Hyd

raul

ic P

ump:

55

kW

(Tra

ckin

g, P

re-S

cree

n, F

eede

r, Fo

ldin

g)u

Cru

sher

Mot

or: 1

10 k

W c

ontr

olle

d vi

a VS

D

(Var

iabl

e S

peed

Driv

e)

(S

peed

Con

trol

, Abi

lity

to r

un in

Rev

erse

, Unb

lock

Fea

ture

)

25

54,300kg (119,711lbs)Operating weight (without by-pass conveyor and magnet options)

56,500kg (124 ,561lbs)Operating weight (with by-pass conveyor and magnet options)

MACHINE WEIGHT:

TM

J-1175

Working Dimensions

Transport Dimensions

3.5m

(11’

6”)

14.5m (47’ 8”)

3.95

m (1

2’ 1

”)

6.2m (20’ 4”)15.7m (51’ 8”)

2.9m (9’ 6” )

26