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    KITE MECHATRONICS LABORATORY MANUAL

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    KITE MECHATRONICS LABORATORY MANUAL

    EXPT NO: 1

    DATE:

    AIM:

    STUDY OF BASICS OF MECHATRONICS SYSTEM

    To study about the impota!t "eatues# about Me$hato!i$s system%

    INTRODUCTION TO MECHATRONICS SYSTEM:

    Me$hato!i$s is o!e o" the !e& a!d e'isti!( "ie)ds o! the e!(i!eei!( )a!ds$ape# subsumi!(

    pats o" taditio!a) e!(i!eei!( "ie)ds a!d e*uii!( a boade appoa$h to the desi(! o" system that &e

    $a! "oma))y $a)) as Me$hato!i$s system%

    Ma!y i!dusties impo+i!( thei &o,s thou(h automatio! &hi$h is based o! the i!te

    $o!!e$tio! bet&ee! the e)e$to!i$ $o!to) systems a!d me$ha!i$a) e!(i!eei!(%

    Su$h $o!to) systems (e!ea))y use mi$opo$essos as $o!to))es a!d ha+e e)e$ti$a) se!sos

    e'ta$ti!( i!"omatio! "om me$ha!i$a) i!puts thou(h e)e$ti$a) a$tuatos to me$ha!i$a) systems%

    This $a! be $o!sideed to be app)i$atio! o" $ompute based di(ita) $o!to) te$h!i*ues thou(h

    e)e$to!i$ a!d e)e$ti$ i!te"a$es to me$ha!i$a) e!(i!eei!( pob)ems% Su$$ess"u) desi(! o"

    Me$hato!i$s $a! )ead to podu$ts that ae e'teme)y atta$ti+e to $ustome i! *ua)ity $ost-

    e""e$ti+e!ess%

    MECHATRONICS DEFINITION:

    Me$hato!i$s may be de"i!ed as a mu)ti-dis$ip)i!ay "ie)d o" study that imp)ies the sy!e(isti$

    i!te(atio! o" e)e$to!i$ e!(i!eei!(# e)e$ti$ e!(i!eei!(# $o!to) e!(i!eei!(

    $ompute te$h!o)o(y &ith me$ha!i$a) e!(i!eei!( "o the desi(!# ma!u"a$tue# a!a)ysis a!d

    mai!te!a!$e o" a &ide a!(e o" e!(i!eei!( podu$ts a!d po$esses%

    .Me$hato!i$s bi!(s to(ethe aeas o" te$h!o)o(y i!+o)+i!( se!sos a!d measueme!t

    systems# di+e a!d a$tuatio! systems# a!a)ysis o" the beha+io o" systems mi$opo$esso systems/%

    The i!te(atio! a$oss the taditio!a) bou!daies o" me$ha!i$a) e!(i!eei!(# e)e$ti$a)e!(i!eei!(# e)e$to!i$s a!d $o!to) e!(i!eei!( has to o$$u at the ea)iest sta(es o" the desi(!

    po$ess i" $heape# moe e)iab)e0 moe ")e'ib)e systems ae to be de+e)oped%

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    APPLICATIONS OF MECHATRONICS ENGINEERING:

    Me$hato!i$s e!(i!eei!( "i!ds app)i$atio! i! the "o))o&i!( "ie)ds%

    1. E)e$to!i$ home app)ia!$es

    2. E)e$to!i$ e!tetai!me!t podu$ts

    3. E!(i!e systems 2$as3

    4. La(e s$a)e app)i$atio!

    Schematic Lay!t " Hy#$a!%ic Sy&tem

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    BASIC COMPONENTS OF A HYDRAULIC SYSTEM:

    Re&e$'i$ ($ ai$ ta)*+:

    oi)3%

    A ese+oi is a! oi) supp)y ta!,% It is po+ided to ho)d the hydau)i$ )i*uid 2usua))y

    P!m,:

    The pump is used to "o$e the )i*uid i!to the system%

    P$ime m'e$:

    A 4ime mo+e# usua))y a! e)e$ti$ moto# is used to di+e the pump%

    -a%'e&:

    5a)+es ae e"itted i! the system to $o!to) )i*uid die$tio!# pessue# a!d ")o& ate%

    Act!at$:A! a$tuato is po+ided to $o!+et the )i*uid e!e(y i!to me$ha!i$a) "o$e o to*ue to do

    use"u) &o,% The a$tuato is the a$tua) &o,i!( e)eme!t o" the system% The a$tuatos $a! be eithe

    $y)i!des 2to po+ide )i!ea motio!3 o hydo motos 2to po+ide otay motio!3%

    F%!i#.t$a)&"e$ ,i,i)/:

    The hydau)i$ 4ipi!( is po+ided to $ay the $ompessed )i*uid "om o!e p)a$e to

    a!othe%

    Schematic Lay!t " P)e!matic Sy&tem

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    BASIC COMPONENTS OF A PNEUMATIC SYSTEM:

    Re&e$'i$ ($ ai$ ta)*+:

    A! ai ta!, is po+ided to stoe the $ompessed ai e*uied "o the opeatio!s%

    Cm,$e&&$:

    ai%

    The $ompesso is used to $ompess the atmosphei$ ai so as to i!$ease the pessue o" the

    P$ime m'e$:

    A 4ime mo+e# usua))y a! e)e$ti$ moto# is used to di+e the $ompesso%

    -a%'e&:

    5a)+es ae e"itted i! the system to $o!to) ai die$tio!# pessue# a!d ")o& ate%

    Act!at$:

    A! a$tuato is po+ided to $o!+et the ai e!e(y i!to me$ha!i$a) "o$e o to*ue to do

    use"u) &o,%

    F%!i#.t$a)&"e$ ,i,i)/:

    4ipi!( is po+ided to $ay the $ompessed ai "om o!e p)a$e to a!othe%

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    BASIC SYMBOLS USED IN HYDRAULIS AND PNEUMATIC

    SYSTEM:

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    KITE MECHATRONICS LABORATORY MANUAL

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    Symbols Description

    DIRECTIONAL CONTROL VALVES

    Di$ecti)a% C)t$% -a%'e (0 P$t& 0 P&iti)&+

    .N$ma%%y c%&e# #i$ecti)a% c)t$% 'a%'e2ith 0 ,$t& a)# 0 "i)ite ,&iti)&3

    .N$ma%%y ,e) #i$ecti)a% c)t$% 'a%'e2ith 0 ,$t& a)# 0 "i)ite ,&iti)&3

    Di$ecti)a% C)t$% -a%'e (4 P$t& 0 P&iti)&+

    .N$ma%%y c%&e# #i$ecti)a% c)t$% 'a%'e2ith 4 ,$t& a)# 0 "i)ite ,&iti)&3

    .N$ma%%y ,e) #i$ecti)a% c)t$% 'a%'e2ith 4 ,$t& a)# 0 "i)ite ,&iti)&3

    Di$ecti)a% C)t$% -a%'e (5 P$t& 0 P&iti)&+

    .#i$ecti)a% c)t$% 'a%'e 2ith 5 ,$t& a)# 0"i)ite ,&iti)&

    Di$ecti)a% C)t$% -a%'e (5 P$t& 4 P&iti)&+

    .#i$ecti)a% c)t$% 'a%'e 2ith 5 ,$t& a)# 4"i)ite ,&iti)&6.(ce)te$ ,&iti) ca) ha'e 'a$i!& "%2 ,ath&+

    Di$ecti)a% C)t$% -a%'e (7 P$t& 0 P&iti)&+ N$ma%%y A P)e!matic -a%'e

    .#i$ecti)a% c)t$% 'a%'e 2ith 7 ,$t& a)# 0

    "i)ite ,&iti)&Di$ecti)a% C)t$% -a%'e (7 P$t& 4 P&iti)&+ N$ma%%y A P)e!matic -a%'e

    CONTROL METHODS

    Ma)!a% C)t$%

    Mecha)ica% C)t$%

    .#i$ecti)a% c)t$% 'a%'e 2ith 7 ,$t& a)# 4"i)ite ,&iti)&

    ./e)e$a% &ym8% (2ith!t &h2i)/ the c)t$% ty,e+

    .,!&h8!tt)

    .%e'e$

    ."t ,e#a%

    .,%!)/e$ $ t$ace$

    .&,$i)/

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    Symbols Description

    .$%%e$

    .$%%e$()e #i$ecti) )%y+

    E%ect$ica% C)t$%

    Pi%t O,e$ati)

    .S%e)i# (the )e 2i)#i)/+

    .,)e!matic

    .hy#$a!%ic

    Pi%t O,e$ate# T2.Sta/e -a%'e

    .P)e!matic: S% "i$&t &ta/e

    .P)e!matic: Ai$ ,i%t &ec)# &ta/e

    .Hy#$a!%ic: S% "i$&t &ta/e

    .Hy#$a!%ic: Hy# ,i%t &ec)# &ta/e

    CHECK VALVES, SHUTTLE VALVES, RAID E!HAUST VALVES

    .chec* 'a%'e ."$ee "%2 )e #i$ecti)98%c*e# "%2 i) the$ #i$ecti)

    .,i%t ,e$ate# chec* 'a%'e9 ,i%t t c%&e

    .,i%t ,e$ate# chec* 'a%'e9 ,i%t t ,e)

    Sh!tt%e -a%'e .t i&%ate )e ,a$t " a &y&tem "$m a)a%te$)ate ,a$t " ci$c!it

    Ra,i# Eha!&t -a%'eP)e!matic

    .i)&ta%%e# c%&e t a) act!at$ "$ $a,i#m'eme)t " the act!at$

    RESSURE CONTROL VALVES

    P$e&&!$e Re%ie" -a%'e(Sa"ety -a%'e+ N$ma%%y C%&e#

    . Li)e ,$e&&!$e i& %imite# t the &etti)/ " the

    'a%'e9 &ec)#a$y ,a$t i& #i$ecte# t ta)*

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    Symbols Description

    P$,$ti)a% P$e&&!$e Re%ie"

    Se;!e)ce -a%'e

    . %i)e ,$e&&!$e i& %imite# t a)# ,$,$ti)a%t a) e%ect$)ic &i/)a%

    P$e&&!$e Re#!ci)/ -a%'e

    .

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    Symbols Description

    "ILTERS, #ATER TRAS, LU%RICATORS AND MISCELLANEOUS

    AARATUS

    Fi%te$ $ St$ai)e$

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    RESULT:

    Thus the impota!t "eatue Me$hato!i$s system &as studied%

    MA6MARKS

    OBTAINE7MARKS

    4RE4ARATION

    INTEREST 8 IN5OL5EMENT

    SKILLS IN COM4LETIN9THE E64ERIMENTS 8RESULTS

    5I5A 5OICE

    TOTAL

    7ATE SI9NATURE

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    CIRCUIT DIAGRAM:

    SINGLE ACTING CYLINDER

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    EXPT3 NO3:0+a+ DESIGN AND TESTING OF SINGLE ACTING CYLINDERS

    DATE :

    AIM:

    USING PRESSURE -AL-ES

    To a$tuate si!()e a$ti!( $y)i!des i! a p!eumati$ $i$uit usi!( pessue +a)+es%

    APPARATUS RE>UIRED:

    1% Si!()e a$ti!( $y)i!de

    % :RL u!it

    ;% ;

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    SINGLE ACTING CYLINDER

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    KITE MECHATRONICS LABORATORY MANUAL

    RESULT:

    Thus the $y)i!des ae a$tuated by the ai pessue i! the p!eumati$ $i$uit%

    1?

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    CIRCUIT DIAGRAM

    DOUBLE ACTING CYLINDER

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    EXPT3NO3:0+8+ DESIGN AND TESTING OF DOUBLE ACTING

    DATE : CYLINDERS USING PILOT -AL-ES

    AIM:

    To a$tuate doub)e a$ti!( $y)i!des i! a p!eumati$ $i$uit usi!( pi)ot +a)+es%

    APPARATUS RE>UIRED:

    1% 7oub)e a$ti!( $y)i!de

    % ;

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    DOUBLE ACTING CYLINDER

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    RESULT:

    Thus the $y)i!des ae a$tuated by the ai pessue i! the p!eumati$ $i$uit%

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    CIRCUIT DIAGRAM.SINGLE ACTING CYLINDER:

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    EXPT3NO3:0+c+ DESIGN ? TESTING OF CONTINUOUS

    DATE: RECIPROCATINGOF SINGLE ACTING AND DOUBLE

    ACTING CYLINDER USING PILOT -AL-ES

    AIM:

    To a$tuate a si!()e a!d doub)e a$ti!( $y)i!des usi!( pi)ot +a)+es%

    APPARATUS RE>UIRED:

    1% 7oub)e a$ti!( $y)i!de

    % ;% ;

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    CIRCUIT DIAGRAM:

    DOUBLE ACTING CYLINDER USING 70 PILOT -AL-E

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    DOUBLE ACTING:

    1% 7a& the $i$uit dia(am

    % $o!!e$t $ompesso ai supp)y to :RL u!it

    ;% Co!!e$t a!y o!e o" the outputs o" :RL u!it to >% Co!!e$t the output o" :RL u!it to the i!put o" t&o ;

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    RESULT:

    Thus the $o!ti!uous e$ipo$ati!( o" si!()e a!d doub)e a$ti!( $y)i!des aea$tuated by the ai pessue i! the p!eumati$ $i$uit

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    CIRCUIT DIAGRAM.SPDT S

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    EXPT3NO3:4+a+ DESIGN OF CIRCUITS UENCEDATE: USING ELECTRO PNEUMATIC TRAINER @IT

    AIM:

    To de+e)op a e)e$to-p!eumati$ $i$uit "o e'te!sio! a!d eta$tio! o" doub)e a$ti!($y)i!de

    APPARATUS RE>UIRED:

    1% 7oub)e a$ti!( $y)i!de

    % ;% Re)ay

    ?% SM4S

    @% 4ushbutto! s&it$h

    % Co!!e$ti!( tubes 8 &ies

    PROCEDURE:

    SPDT S% Che$, a)) the $o!!e$tio!s $ae"u))y%

    ?% Test the $i$uit% Obse+e the &o,i!( o" the $y)i!de usi!( the ;

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    CIRCUIT DIAGRAM.PUSH BUTTON

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    PUSHBUTTON S

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    CIRCUIT DIAGRAM.ON TIMER

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    EXPT3N3: 4+8+ ACTUATION OF SINGLE ACTING CYLINDER USING

    DATE: ON AND OFF DELAY TIMER

    AIM:

    time%To de+e)op a! e)e$to-p!eumati$ $i$uit "o the a$ti+atio! o" si!()e a$ti!( $y)i!de usi!(

    APPARATUS RE>UIRED

    1% si!()e a$ti!( $y)i!de

    % ;% Co!!e$ti!( tubes 8 &ies

    PROCEDURE:

    ON DELAY TIMER

    1% 4o+ide po&e supp)y to e)e$ti$a) $o!to))e by i!te"a$i!( the +e to G+e a!d G

    +e to -+e

    % 4o+ide po&e supp)y to p!eumati$ tai!e "o e)e$ti$a) $o!to))e by i!te"a$i!(

    =+e to +e a!d G+e to G+e%

    ;% Usi!( the S47T s&it$h e!e(iFe the $oespo!di!( so)e!oid to (et the desied

    mo+eme!t o" the $y)i!de

    =% A$tua) the time de)ay $i$uit%

    >% :om time de)ay# (i+e $o!!e$tio! to si!()e a$ti!( $y)i!de to a$tuate the $y)i!de

    a$$odi!( to time set%

    ?% 7esi(! a!d da& the p!eumati$ $i$uit%

    @% Co!!e$t the ai supp)y%

    % Test the $i$uit

    % Obse+e the &o,i!( o" the $y)i!de%

    %

    ;1

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    OFF DELAY TIMER

    1% 4o+ide 4o&e supp)y to p!eumati$ tai!e "om e)e$ti$a)Co!to))e by i!te"a$i!( =5 a!d -=5

    % 4o+ide =5 po&e supp)y to time

    ;% A!y o!e o" the outputs o" :RL u!it is die$t)y $o!!e$ted to ;% 9i+e =5 a!d -=5 i! time

    ?% Output o" Time is $o!!e$ted to so)e!oid $oi)%

    @% Che$, the a)) $i$uit

    % Obse+e the &o,i!( o" $y)i!de

    % Obse+e the &o,i!( $i$uit%

    RESULT:

    Thus the mo+eme!t o" si!()e a$ti!( $y)i!de &as $aied out usi!( time de)ay

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    EXPT3NO:5 STUDY OF 71 MICROCONTROLLER AND STEPPER

    DATE :

    AIM:

    The study the "u!dame!ta)s o" D>1 mi$o$o!to))es a!d steppe moto%

    MICROCONTROLLER

    A mi$o$o!to))e is a! i!te(atio! o" a mi$opo$esso &ith memoy a!d i!put# outputi!te"a$es a!d othe peiphea)s su$h as times o! a si!()e $hip%

    A mi$o$o!to))e may ta,e a! i!put "om the de+i$e it is $o!to))i!( a!d $o!to) thede+i$e by se!di!( si(!a)s to di""ee!t $ompo!e!ts i! the de+i$e%

    A mi$o$o!to))e is o"te! sma)) a!d )o& $ost% The $ompo!e!ts may be $hose! tomi!imiFe siFe a!d to be as i!e'peie!$e as possib)e%

    A!othe !ame "o a mi$o$o!to))e is embedded $o!to))e% They $a! $o!to) "eatues oa$tio! o" the podu$t%

    Re/i&te$ i) mic$c)t$%%e$

    A mi$o$o!to))e $o!tai!s a (oup o" e(istes ea$h type o" e(iste ha+i!( a di""ee!t

    "u!$tio!s%

    Acc!m!%at$:

    The a$$umu)ato 2A3 is a! bit e(iste &hee data "o a! i!put to the aithmeti$ a!d

    )o(i$ u!it is tempoai)y stoed% So the a$$umu)ato e(iste is a tempoay ha!d)i!( e(iste "o

    data to be opeated o! by the aithmeti$ a!d )o(i$ u!it a)so a"te the opeatio! the e(iste "o

    ho)di!( the esu)t%

    B Re/i&te$:

    I! additio! to a$$umu)ato a! bit B-e(iste is a+ai)ab)e as a (e!ea) pupose e(iste&he! it is !ot used "o the had&ae mu)tip)y

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    is estoed dui!( 4O4 a!d RET i!stu$tio!% The sta$, poi!te is i!itia)iFed to D@H a"te a eset%

    This $auses the sta$, to be(i! at )o$atio! DH%

    P$/$am c!)te$

    The D>1 has 1? bit po(am $ou!te% It is used to ho)d the addess o" memoy )o$atio!

    "om &hi$h the i!stu$tio! to be "et$hed% D>1 is a 1? bit he!$e it $a! be addess up to 1?

    bytei%e% ?=, o" memoy% The 4C is the o!)y e(iste that does !ot ha+e a! i!te!a) addess%

    I)te$)a% RAM

    The D>1 has 1 bytes i!te!a) RAM% It is addessed usi!( RAM addess e(iste

    :ist thity t&o bytes "om addess DDH to 1:H o" i!te!a) RAM $o!stitute ;&o,i!( e(istes% They o(a!iFed i!to "ou ba!,s o" ei(ht e(istes ea$h% The"ou e(iste ba!,s ae !umbeed D to ; a!d $o!sist o" ei(ht e(istes !amed RD toR@% Ea$h e(iste $a! be addessed by !ame o by its RAM addess%

    O!)y o!e e(iste ba!, is i! use at a time% Bits RsD a!d Rs1 i! the 4S detemi!e&hi$h ba!, o" e(iste is $ue!t)y i! use%

    Re(iste ba!,s &he! !ot se)e$ted $a! be used as (e!ea) pupose RAM%

    PIN #ia/$am " mic$c)t$%%e$

    The D>1 mi$o$o!to))e is a+ai)ab)e i! a =D pi! dua) i!-)i!e 27IL3 pa$,a(eaa!(eme!t% It is impota!t to !ote that ma!y pi!s o" D>1 ae used "o moe tha! o!e "u!$tio!%

    The "u!$tio! o" ea$h o" the pi!s is as "o))o&s%

    PORT (,i)& 40.4+:4ot D pi!s $a! be used as ImA%

    O&ci%%at$ Pi)& XTA0 (,i) 1+ a)# XTA1 (,i) 1+::o (e!eati!( a! i!te!a) $)o$, si(!a) the e'te!a) os$i))ato is $o!!e$ted at these t&o

    pi!s%

    ALE (a##$e&& %atch e)a8%e+ Pi) 4:

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    A7D to A7@ )i!es ae mu)tip)e'ed% To detemi!e these )i!es a!d "o obtai!i!( )o&e ha)"

    o" a! addess# a! e'te!a) )at$h a!d ALE o" D>1 is used%

    RST (Re&et ,i) +:This pi! is used to eset D>1% :o pope eset opeatio!# eset si(!a) must be he)d hi(h

    at )east "o t&o ma$hi!e $y$)es# &hi)e os$i))ato is u!!i!(%

    PSEN (P$/$am St$e E)a8%e ,i)0+:It is the a$ti+e )o& output $o!to) si(!a) used to a$ti+ate the e!ab)e si(!a) i" the e'te!a)

    ROM

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    a!(u)a steps% Steppe moto ha+e step a!()es o" 1% de(ee step e+o)utio! a!d tu!i!( "o$e

    may be impo+ed by usi!( a step do&! (ea bo'%The steppi!( $ode se*ue!$e may be obtai!ed "om the moto ma!u"a$tue o distibuto%

    The po(am i! this e'amp)e &as a $ommo! "ou step se*ue!$e o" A##>#? that it se!t

    $o!ti!uous)y &ou)d $ause the moto sha"t to otate%

    RESULT:

    Thus the "u!dame!ta)s o" mi$o$o!to))e a!d steppe moto &ee studied%

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    PROGRAM:

    FULL STEP RE-OLUTION

    ADDRESS OP CODE LABEL INSTRUCTION

    S7 =1DD OR9 =1DDH

    =1DD D => DD START MO5 74TR# =>DDH

    =1D; @ D MO5 RD# D=

    =1D> ED D MO56 A# 7 4 T R

    =1D? 1D ; 4USH 74H

    =1D 1D 4USH 74L

    =1DA D :: DD MO5 74TR# ::COH

    =1D7 @A D= MO5 R# D=H

    =1D: @ D: MO5 R1# ::H

    =111 @B D: 7LY 1 MO5 R;# ::H

    =11; 7B :E 7LY 7NP R;# 7LY

    =11> 7 :A 7NP R1# 7LY1

    =11@ 7A : 7NP R# 7LY1

    =11 :D MO5 74 T R#A

    =11A 7D 4O4 74L

    =11C 7D ; 4O4 74H

    =11E A; INC 74TR

    =11: 7 E= 7NC RD #D

    =11 D 77 SM4 START

    =1; EN7

    S7Q=>DD D D> D? DA% TABLE 7B D# D># D?# DA

    mailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTR
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    9OQ=>DD

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    EXPT3NO3:7+a+ STEPPER MOTOR INTERFACING 1 assemb)e

    )a!(ua(e

    APPARATUS RE>UIRED:

    13 Steppe Moto

    % I!te"a$e Boad

    PROCEDURE:

    1% S&it$h ON the mi$o $o!to))e

    % I!itia)iFe the stati!( addess

    ;% E!te the m!emo!i$s $ode i! the mi$o$o!to))e

    =% Reset the mi$o$o!to))e

    >% E'e$ute the po(am

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    PROGRAM 0

    HALF STEP RE-OLUTION

    R

    ES

    U

    LT:

    ADDRESS OP CODE LABEL INSTRUCTION

    S7 =1DD OR9 =1DDH

    =1DD D => DD START MO5 74TR# =>DDH

    =1D; @ D= MO5 RD# D=

    =1D> ED D MO56 A# 7 4 T R

    =1D? 1D ; 4USH 74H

    =1D 1D 4USH 74L

    =1DA D :: DD MO5 74TR# ::COH

    =1D7 @A D= MO5 R# D=H

    =1D: @ D: MO5 R1# ::H

    =111 @B D: 7LY 1 MO5 R;# ::H

    =11; 7B :E 7LY 7NP R;# 7LY

    =11> 7 :A 7NP R1# 7LY1

    =11@ 7A : 7NP R# 7LY1

    =11 :D MO5 74 T R#A

    =11A 7D 4O4 74L

    =11C 7D ; 4O4 74H

    =11E A; INC 74TR

    =11: 7 E= 7NC RD #D

    =11 D 77 SM4 START

    =1; EN7

    S7Q=>DD D D> D? DA% TABLE 7B D# D># D?# DA

    9OQ=>DD

    mailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTR
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    Thus the po(am to u! the steppe moto at di""ee!t speed a!d di""ee!t

    die$tio! &as dei+ed usi!( D>1 assemb)e )a!(ua(e a!d &as +ei"ied%

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    PROGRAM.1 :

    CLOC@ :D MO56 7 4 T R#A

    EDD? @= D7 START MO5 A#D7H

    EDD D D MO5 74TR#D H

    EDDB :D MO56 7 4 T R#A

    EDDC 1 ED C LCALL 7ELAY

    EDD: @= DE MO5 A#DEH

    ED11 D D MO5 74TR#D H

    ED1= :D MO56 7 4 T R#A

    ED1> 1 ED C LCALL 7ELAY

    ED1 @= D@ MO5 A#D@H

    ED1A D D MO5 74TR#D H

    ED17 :D MO56 7 4 T R#A

    ED1E 1 ED C LCALL 7ELAY

    ED1 @= DB MO5 A#

    ED; D D MO5 74TR#D H

    ED? :D MO56 7 4 T R#A

    ED@ 1 ED C LCALL 7ELAY

    mailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTR
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    EDA D 7A SM4 START

    EDC 7ELAY

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    EXPT3NO3:7+8+ STEPPER MOTOR INTERFACING

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    EDC @ :@ MO5 RD#:@H

    EDE @ :: OLOO4 MO5 R1#::H

    ED;D 7 :E ILOO4 7NP R1#ILOO4

    ED; 7 :A 7NP RD#OLOO4

    ED;= RET

    ED;>

    ED;> EN7

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    PROGRAM.0 :

    ANTICLOC@ :D MO56 7 4 T R#A

    EDD? START

    EDD? @= D7 MO5 A#D7H

    EDD D D MO5 74TR#D H

    EDDB :D MO56 7 4 T R#A

    EDDC 1 ED C LCALL 7ELAY

    EDD: @= DB MO5 A#DBH

    ED11 D D MO5 74TR#D H

    ED1= :D MO56 7 4 T R#A

    ED1> 1 ED C LCALL 7ELAY

    ED1 @= D@ MO5 A#D@H

    ED1A D D MO5 74TR#D H

    ED17 :D MO56 7 4 T R#A

    ED1E 1 ED C LCALL 7ELAY

    ED1 @= DE MO5 A# DEH

    ED; D D MO5 74TR#D H

    ED? :D MO56 7 4 T R#A

    ED@ 1 ED C LCALL 7ELAY

    SEDA D 7A SM4 START

    EDC 7ELAY

    EDC @ :@ MO5 RD#:@H

    EDE @ :: OLOO4 MO5 R1#::H

    ED;D 7 :E ILOO4 7NP R1#ILOO4

    ED; 7 :A 7NP RD#OLOO4

    ED;= RET

    ED;> EN7

    ED;> EN7

    mailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTRmailto:@DPTR
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    =@

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    RESULT:

    Thus the po(am to u! the steppe moto i! $)o$,&ise a!d

    a!ti$)o$,&ise die$tio! &as dei+ed usi!( D>1 assemb)e )a!(ua(e a!d &as +ei"ied%

    =

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    CIRCUIT DIAGRAM

    =

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    EXPT3NO3: PID CONTROLLER INTERFACE REAL TIME

    DATE: TEMPERATURE CONTROLLER

    AIM

    The Obe$ti+e o" the e'peime!t is to $o!to) the tempeatue po$ess%

    APPARATUS RE>UIRED:

    1% 5RTTC- D1 U!it

    % Mi$o$o!to))e < 4C

    ;% Heate Setup

    =% RT7

    >% 4C 4o&e $hod 8 $ab)e

    PROCEDURE:

    1% Heate 4o&e p)u( # B)o&e# RT7 ae $o!!e$ted i! Ba$, pa!e) 25RTC G D13

    $o!!e$tes !amed as Heate# B)o&e# Se!so espe$ti+e)y

    % S&it$h 1 is po+ided to $o!to) the heate supp)y +o)ta(e eithe by ma!ua))y o by auto

    mode%

    ;% I" s&it$h 1 is se)e$ted as i!t mode pote!tiomete po+ided to $o!to) heate supp)y

    +o)ta(e 2D-;D5 AC3 ma!ua))y%

    =% I" s&it$h 1 se)e$ted as e't mode# pote!tiomete po+ided to $o!to) the Heate supp)y

    5o)ta(e 2D-;D5 AC3 ma!ua))y%

    >% I!te"a$i!( shou)d be "o))o&ed as 1st pi! 9!d# !d pi! A7C 2Ne(ati+e3# ;d pi! A7C

    24ositi+e3 #7AC output "ed at =th 8>thpi! o" pi! 7 $o!!e$to%

    ?% S&it$h o! the 5RTTC G D1 U!it%

    @% Se)e$t a!y o!e o" the $o!to) a$tio! 2ON

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    TABULATION

    S3NO TIME(&ec+ TEMPERATURE(C+

    1%

    %

    ;%

    =%

    >%

    ?%

    @%

    %

    %

    1D%

    11%

    1%

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    RESULT: Thus the $o!to))i!( o" ea) time tempeatue is do!e%

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    CIRCUIT DIAGRAM:

    ON DELAY TIMER

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    EXPT3NO:+a+ PLC CONTROL OF SINGLE ACTING CYLINDERS

    DATE: USING ON AND OFF DELAY TIMER

    AIM:

    To desi(! a $i$uit to e'te!d a!d eta$t the si!()e a$ti!( $y)i!de &ith the he)p o"de)ay time $o!to))ed by 4LC%

    APPARATUS RE>UIRED:

    1% Si!()e a$ti!( $y)i!de

    % RS ; $ab)e

    ;% 5esa po so"t&ae

    =% ;% :RL u!it

    ?% 4LC

    @% Co!!e$ti!( &ies a!d tube

    PROCEDURE:

    ON DELAY TIMER:

    1% 7a& the $i$uit dia(am

    % 4o+ide =5 a!d G=5 "om 4LC tai!e to pa!e)%

    ;% Ope! the +esa po so"t&ae i! des,top

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    =% I!te"a$e 4LC &ith 4C usi!( RS ; $ab)e%

    >% ite a )adde dia(am%

    ?% Output o" 4LC 2*13 is die$t)y $o!!e$ted to i!put o" so)e!oid $oi)%

    @% :o))o&i!( the ope!i!( po$edue o" +esa po so"t&ae%

    % Che$, the )adde dia(am%

    % Co!!e$t the ai supp)y to :RL u!it%1D% Ru! the 4LC% A"te some de)ay the $y)i!de &i)) be a$ti+ated%

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    CIRCUIT DIAGRAM:

    OFF DELAY TIMER

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    PROCEDURE:

    OFF DELAY TIMER

    1% 7a& the $i$uit dia(am

    % 4o+ide =5 a!d G=5 "om 4LC tai!e to pa!e)%

    ;% Ope! the +esa po so"t&ae i! des,top

    =% I!te"a$e 4LC &ith 4C usi!( RS ; $ab)e%

    >% ite a )adde dia(am%

    ?% Output o" 4LC 2*13 is die$t)y $o!!e$ted to i!put o" so)e!oid $oi)%

    @% :o))o&i!( the ope!i!( po$edue o" +esa po so"t&ae%

    % Che$, the )adde dia(am%

    % Co!!e$t the ai supp)y to :RL u!it%

    1D% Ru! the 4LC a!d obse+e the &o,i!( o" si!()e a$ti!( $y)i!de%

    RESULT:

    &as do!e usi!( 4LC%

    Thus the a$tuatio! o" si!()e a$ti!( $y)i!de &ith ON a!d O:: de)ay time

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    CIRCUIT DIAGRAM

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    EXPT3NO3:+8+ CIRCUITS UENCE

    DATE: IN ELECTRO PNEUMATIC USING PLC

    AIM

    4LC%To simu)ate the $i$uits &ith mu)tip)e $y$)i!de se*ue!$e i! e)e$to p!eumati$ usi!(

    APPARATUS RE>UIRED

    1% 7oub)e a$ti!( $y)i!de

    % Compesso

    ;% 5esa po so"t&ae

    =% >% :RL u!it

    ?% 4LC

    @% Co!!e$ti!( &ies a!d tube%

    PROCEDURE:

    1% 7a& the $i$uit dia(am

    % 4o+ide =5 a!d G=5 "om 4LC tai!e to pa!e)%

    ;% Ope! the +esa po so"t&ae i! des,top

    =% I!te"a$e 4LC &ith 4C usi!( Sieme!s $ab)e%

    >% ite a )adde dia(am%

    ?% Both outputs o" 4LC 2*1 a!d *3 ae die$t)y $o!!e$ted to i!puts o" so)e!oid $oi)s%

    @% :o))o&i!( the ope!i!( po$edue o" +esa po so"t&ae%

    % Che$, the )adde dia(am%

    % Co!!e$t the ai supp)y to :RL u!it%

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    CIRCUIT DIAGRAM

    RESULT:

    Thus the )adde dia(am "o the automati$ u!!i!( o" doub)e a$ti!( $y)i!des isdesi(!ed a!d e'e$uted%

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    EXPT3NO3:+c+ PLC CONTROL OF SE>UENCING CIRCUIT USING

    DATE: PLC LADDER DIAGRAM

    AIM

    To desi(! a $i$uit "o the se*ue!$e ABA-B usi!( 4LC

    APPARATUS RE>UIRED:

    1% 7oub)e a$ti!( $y)i!de

    % Sieme!s $ab)e

    ;% Sieme!s so"t&ae

    =% >% :RL u!it

    ?% 4LC

    @% Co!!e$ti!( &ies a!d tube

    PROCEDURE:

    1% 7a& the $i$uit dia(am

    % 4o+ide =5 a!d G=5 "om 4LC tai!e to pa!e)%

    ;% Ope! the +esa po so"t&ae i! des,top

    =% I!te"a$e 4LC &ith 4C usi!( Sieme!s $ab)e%

    >% ite a )adde dia(am%

    ?% Outputs o" 4LC 2*1# *# *; a!d *=3 ae die$t)y $o!!e$ted to the i!puts o" so)e!oid $oi)%

    @% :o))o&i!( the ope!i!( po$edue o" +esa po so"t&ae%

    % Che$, the )adde dia(am%

    % Co!!e$t the ai supp)y to :RL u!it%

    1D%Ru! the 4LC a!d obse+e the &o,i!( o" doub)e a$ti!( $y)i!de%

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    RESULT:

    Thus the )adde dia(am "o the automati$ u!!i!( o" doub)e a$ti!( $y)i!des is desi(!ed a!de'e$uted

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    EXPT3NO3:+a+ COMPUTERIED DATA LOGGING SYSTEM % I!+o,e )ab+ie&%

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    TABULATION 1:

    PRESSURE PROCESS PID CONTROLLER

    S4 J

    K4 J

    Ki J

    Kd J

    S3NOPRESSURE(mm " 2c+ TIME(&ec+

    1%

    %

    ;%

    =%

    >%

    ?%

    @%

    %

    %

    1D%

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    ?% Heate

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    TABULATION 0

    PRESSURE PROCESS ONOFF CONTROLLER

    S4 J

    7i"" (ap J

    ON POSITION (mm " 2c+ OFF POSITION (mm " 2c+

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    RESULT:

    Thus the 4e"oma!$e o" ON

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    CIRCUIT DIAGRAM:

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    EXPT3NO3: +8+ COMPUTERIED DATA LOGGING SYSTEM % 4at$h $hods

    ?% Mu)timedia

    HAND -ALUE SETTING

    H51 G :u))y ope!

    H5 G :u))y $)ose

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    H5; G :u))y ope!

    H5= G 4atia))y ope!

    PRESSURE RANGE

    ID->DD3 L4H

    O% I!+o,e )ab+ie&%

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    TABULATION 1:

    FLO< PROCESS PID CONTROLLER

    S4 J

    K4 J

    Ki J

    Kd J

    S3NOFLO< RATE TIME(&ec+

    1%

    %

    ;%

    =%

    >%

    ?%

    @%

    %

    %

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    ?% Heate

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    TABULATION 0:

    FLO< PROCESS ONOFF CONTROLLER

    S4 J

    K4 J

    Ki J

    Kd J

    ON POSITION (&ec+ OFF POSITION (&ec+

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    RESULT:

    Thus the 4e"oma!$e o" ON

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    CIRCUIT DIAGRAM:

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    EXPT3NO3: +c+ COMPUTERIED DATA LOGGING SYSTEM

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    PRESSURE RANGE

    I% Se)e$t . Tempeatue XX $o!to) XX ON

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    TABULATION :

    TEMPERATURE PID CONTROLLER

    S4 J

    K4 J

    Ki J

    Kd J

    S3NOTEMPERATURE(C+ TIME(&ec+

    1%

    %

    ;%

    =%

    >%

    ?%

    @%

    %

    %

    1D%

    11%

    1%

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    RESULT:

    Thus the 4e"oma!$e o" ON

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    TABULATION:

    S3NOPRESSURE(8a$+ FORCE (*/+

    1%

    %

    ;

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    EXPT3NO3: +a+ DESIGN AND TESTING OF FLUID PO% Ope! the app)i$atio! so"t&ae "o the ")uid po&e $i$uits%

    ?% I! that ope! the "o$e &i!do&%

    @% A"te ope!i!( the "o$e &i!do& $)i$, ON a!d e!te the )oad $e)) $apa$ity as $e))%

    % No& (i+e "o&ad a!d a!a)yse that the $y)i!de mo+es "o&ad a!d hits the )oad$e))%

    % No& !ote the eadi!( i! the 7isp)ay (au(e%

    1D% Simi)a)y ta,e the Readi!( "o +aious pessue%

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    CALCULATION

    : J 4 6 A

    hee#

    : G "o$e i! Nm

    4 G pessue i! ,(

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    RESULT:

    Thus the desi(!i!( a!d testi!( o" the ")uid po&e $i$uits by $o!to))i!( the "o$e o"

    doub)e a$ti!( $y)i!de &as do!e a!d eadi!(s &ee ta,e!%%

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    TABULATION:

    S3NO PRESSURE(8a$+ -ELOCITY

    (m&ec+

    DISTANCE Cm

    (c)&ta)t+

    1%

    %

    ;%

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    EXPT3NO3: +b3 DESIGN AND TESTING OF FLUID POUIRED

    1% 7ata A$*uistio! System

    % Cy$)i!de setup

    ;% 4o'imity se!so

    =% So)e!oid +a)+e

    >% 4at$h $hods

    PROCEDURE

    1% Co!!e$t the 4at$h $hods to the 7ata a$*uisitio! System as me!tio!ed abo+e%

    % Co!!e$t the USB $ab)e to the 7ata A$*uisitio! System%

    ;% No& s&it$h ON the u!it a!d the hydau)i$ moto%

    =% :o))o& the i!stu$tio! as me!tio!ed i! the $hapte by ope!i!( the INSTACALSo"t&ae%

    >% Ope! the app)i$atio! so"t&ae "o the ")uid po&e $i$uits%

    ?% I! that ope! the +e)o$ity &i!do&%

    @% A"te ope!i!( the +e)o$ity &i!do& $)i$, ON a!d e!te the dista!$e bet&ee! these!sos%

    % No& (i+e "o&ad a!d a!a)yse that the $y)i!de mo+es "o&ad%

    % No& !ote the +e)o$ity eadi!( i! the 7isp)ay (au(e%

    1D% Simi)a)y ta,e the Readi!( "o +aious pessue%

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    CALCULATION

    5e)o$ity J 7ista!$e < Time%

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    RESULT:

    Thus the desi(!i!( a!d testi!( o" the ")uid po&e $i$uits by $o!to))i!( the +e)o$ity o"

    doub)e a$ti!( $y)i!de &as do!e a!d eadi!(s &ee ta,e!%%

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    EXPT3NO3:+c+ DESIGN AND TESTING OF FLUID POUIRED

    1% 7ata A$*uistio! System

    % Cy$)i!de setup

    ;% 4o'imity se!so

    =% So)e!oid +a)+e

    >% 4at$h $hods

    PROCEDURE

    1% Co!!e$t the 4at$h $hods to the 7ata a$*uisitio! System as me!tio!ed abo+e%

    % Co!!e$t the USB $ab)e to the 7ata A$*uisitio! System%

    ;% No& s&it$h ON the u!it a!d the hydau)i$ moto%

    =% :o))o& the i!stu$tio! as me!tio!ed i! the $hapte by ope!i!( the INSTACALSo"t&ae%

    >% Ope! the app)i$atio! so"t&ae "o the ")uid po&e $i$uits%

    ?% I! that ope! the die$tio! &i!do&%

    @% A"te ope!i!( the die$tio! &i!do& $)i$, ON a!d e!te the )oad $e)) $apa$ity as $e))%

    % No& (i+e "o&ad a!d a!a)yse that the $y)i!de mo+es "o&ad a!d hits the )oad $e))%

    % Simi)a)y ta,e the Readi!( "o +aious pessue%

    RESULT:

    Thus the desi(!i!( a!d testi!( o" the ")uid po&e $i$uits by $o!to))i!( the die$tio! o" doub)ea$ti!( $y)i!de &as do!e a!d eadi!(s &ee ta,e!

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    CIRCUIT DIAGRAM:

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    EXPT3NO3:1+a+ SPEED CONTROL OF AC MOTOR USING PI

    DATE: CONTROLLER

    AIM

    To $o!to) the speed o" AC moto usi!( 4I7 $o!to))e%

    APPARATUS RE>UIRED

    1% AC moto

    % AC $o!to))e u!it

    ;% 4I7 $o!to))e u!it

    =% 4at$h $hods

    >% 4o&e $hods

    PRECAUTION

    1% 7o!t e'$eed the speed )imit o" the moto beyo!d 1>DD pm%

    % 7o!t ho)d the moto teeth &ith the ha!d &hi)e the moto i! u!!i!(%

    PROCEDURE

    1% Co!!e$tio!s ae (i+e! as pe the $i$uits dia(am%

    % S&it$h ON the 4I7 u!it a!d AC $o!to))e u!it a!d (i+e supp)y ;D 5 to the moto%

    ;% 9i+e the set poi!t as >DD pm by $o!to))i!( the 4I7 s&it$h u!it%

    =% No& pess e!te the moto &as sett)ed at >DD pm%

    >% A(ai! "o))o& the same po$edue to +ay the moto speed as me!tio!ed abo+e%

    %

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    TABULATION:

    K4 J

    Ki J

    Kd J

    S3NO SPEED($,m+ PROCESS

    -ARIABLE($,m+

    CONTROL

    -ARIABLE

    ERROR

    1%

    %

    ;%

    =%

    >%

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    RESULT:

    Thus the AC moto speed &as $o!to))ed usi!( 4I7 "o the $)osed )oop $o!ditio! a!d thepaametes &ee !oted%

    %

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    CIRCIUT 7IA9RAM

    MODEL GRAPH

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    EXPT3NO3:1+8+ SPEED CONTROL OF DC MOTOR USING PID

    DATE: CONTROLLER

    AIM

    To $o!to) the speed o" 7C moto usi!( 4I7 $o!to))e%

    APPARATUS RE>UIRED

    1% 7C moto

    % 7C $o!to))e u!it

    ;% 4I7 $o!to))e u!it

    =% 4at$h $hods

    >% 4o&e $hods

    PRECAUTION

    1% 7o!t e'$eed the speed )imit o" the moto beyo!d 1>DD pm%

    % 7o!t ho)d the moto teeth &ith the ha!d &hi)e the moto i! u!!i!(%

    PROCEDURE

    1% Co!!e$tio!s ae (i+e! as pe the $i$uits dia(am%

    % S&it$h ON the 4I7 u!it a!d 7C $o!to))e u!it a!d (i+e supp)y ;D 5 to the moto%

    ;% 9i+e the set poi!t as >DD pm by $o!to))i!( the 4I7 s&it$h u!it%

    =% No& pess e!te the moto &as sett)ed at >DD pm%

    >% A(ai! "o))o& the same po$edue to +ay the moto speed as me!tio!ed abo+e%

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    TABULATION:

    K4 J

    Ki J

    Kd J

    S3NO SPEED($,m+ PROCESS-ARIABLE($,m+

    CONTROL-ARIABLE

    ERROR

    1%

    %

    ;%

    =%

    >%

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    RESULT:

    Thus the 7C moto speed &as $o!to))ed usi!( 4I7 "o the $)osed )oop $o!ditio! a!d thepaametes &ee !oted%

    %

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    TABULATION

    S3NO SET

    SPEED

    ($,m+

    ACTUAL

    SPEED

    ($,m+

    -OLTAGE ERROR

    (m-+

    CONTROLLER

    (m-+

    FEED

    BAC@

    (m-+SP-(m-+ P' (m-+

    1%

    %

    ;%

    =%

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    >%

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    EXPT3NO3:11+a+ SER-O CONTROLLER INTERFACING FOR

    DATE: OPEN LOOP

    AIM

    To $o!to) the speed a!d study the pe"oma!$e o" the 7C se+o moto i! ope! )oop%

    APPARATUS RE>UIRED

    1% 7C se+o moto

    % Co!to))e mode

    ;% Spe$ia) se!si!( u!it G 7i(ita) mu)timete%

    PROCEDURE

    1% Be"oe s&it$h ON the u!it%

    i3 I!te"a$e the moto supp)y se!so%

    1% I!itia))y pu)se ON

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    Nte

    1% I! ope! )oop system# the system is $o!to))ed a$ti+ated by a si(!a) at i!put%

    % The system is $ase i! the pema!e!t 7C moto%

    ;% The 7C moto is $hoose! at the system be$ause it $a! be mode))ed as a simp)e "istode )i!e system%

    =% :o a 7C moto the to*ue is die$t)y popotio!a) to the amatue%

    >% E+e! )oad the moto ta,es $etai! amou!t o" $ue!t to podu$e to*ue to otate theamatue a(ai!st its o&! i!teia%

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    RESULT:

    Thus the se*ue!tia) $i$uit is pe"omed%

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    TABULATION

    S3NO SET

    SPEED

    ($,m+

    ACTUAL

    SPEED

    ($,m+

    -OLTAGE ERROR

    (m-+

    CONTROLLER

    (m-+

    FEED

    BAC@

    (m-+SP-(m-+ P' (m-+

    1%

    %

    ;%

    =%

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    >%

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    EXPT3NO3:11+ 8+ SER-O CONTROLLER INTERFACING FOR

    DATE: CLOSED LOOP

    AIM

    mode%To $o!to) the speed a!d study the pe"oma!$e o" the 7C se+o moto i! $)osed )oop

    APPARATUS RE>UIRED

    1% 7C se+o moto

    % Co!to))e modu)e

    ;% Spe$ia) se!si!( u!it G 7i(ita) mu)timete%

    PROCEDURE

    1% Be"oe s&it$h ON the u!it%

    ii3 E6T

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    FORMULA USED

    Ca)$u)ate steady state eo

    ss J 5e"

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    RESULT:

    Thus the (i+e! se*ue!tia) $i$uit is pe"omed%

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    CIRCUIT DIAGRAM

    SINGLE ACTING CYCLINDER

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    EXPT3NO3: 10+a+ DESIGN OF PNEUMATIC CIRCUIT USING

    DATE: AUTOMATION STUDIO SOFT% The! se)e$t# $opy# paste the ;

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    CIRCUIT DIAGRAM

    DOUBLE ACTING DIAGRAM

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    RESULT:

    Thus the 4!eumati$ $i$uit "o si!()e a$ti!(# doub)e a$ti!( $y)i!de &as simu)ated

    usi!( AUTOMATION STU7IO so"t&ae%

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    EXPT3NO3: 10+8+ DESIGN OF HYDRAULIC CIRCUIT USING

    DATE: AUTOMATION STUDIO SOFT% The! se)e$t# $opy# paste the ;

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    KITE MECHATRONICS LABORATORY MANUAL