R-100 - Basic Views - Richard J. Bagan, Inc. Page 1 R100 Assembly - Basic Views Front View Right...

© 2015 Richard J. Bagan, Inc. REV.2015-05-04 Richard J. Bagan, Inc. is in no way affiliated with the original manufacturer of the R100. We specialize in sales, remanufacture, PM service, replacement parts and accredited calibration of rubber testing equipment. All OEM trade names, copyrights, company names, and trademarks on this page are the property of their respective owners.

Send orders to Richard J. Bagan, Inc.800.552.5115 • www.rjbagan.com

R-100

R100 Assembly - Basic Views

Front View Right Side View

Top View

Sheet 1

- Basic Views



R-100

R100 Assembly - Exploded View

Top Air Cylinder

Repair Kit availablefor Lehigh version cylinder(see sheet 8)

Upper Mounting Plate

Upper Platen Sub-assembly(see sheet 3)

Rotor(see sheet 4)

Lower Platen InsulatorP/N 27-4285

Central Shaft Sub-assembly(see sheet 5)

Bearing Housing Sub-Assembly(see sheet 5)

Motor Sub-assembly(see sheet 7)

Upper Plate InsulatorP/N 27-4286

Eccentric Sub-assembly(see sheet 7)

Lower Platen Sub-assembly(see sheet 4)

Sheet 2

Cylinder ShaftThread Adapter

P/N 27-4234

Temperature Sensors(see sheet 9)

- Exploded View



R-100

Sheet 3

R100 Upper Platen Sub-assembly - Exploded View

Upper Die Fastener KitP/N 00-0184

Upper Die MPCP/N 27-4257

Upper Platen BaseP/N 27-5985

Upper Platen HeaterP/N 12-0872

Platen Heater Insulator (woven)P/N 27-5986

Upper Platen Heater Insulator (small)P/N 27-5987

Upper Platen Heater Insulator (large)P/N 27-5988

Upper Platen Heater CoverP/N 27-5989

Upper Platen Fastener KitP/N 00-0185

- Upper Platen



R-100

R100 Lower Platen Sub-assembly - Exploded ViewRotorP/N 27-4263

Lower Die Fastener KitP/N 00-0186

Lower Die MPCP/N 27-4256

Lower Platen BaseP/N 27-5990

Lower Platen HeaterP/N 12-0873

Platen Heater Insulator (woven)P/N 27-5986

Lower Platen Heater CoverP/N 27-5991

Lower Platen FerruleP/N 58-7040

Lower Platen Fastener KitP/N 00-0187

Sheet 4

Lower Die O-RingP/N 58-6336

- Lower Platen



R-100

R100 Central Shaft and Bearing Housing Sub-assemblies - Exploded Views

Bearing HousingBagan P/N 27-5992

Bearing Housing Fastener KitP/N 00-0188

Square ColletP/N 27-5993

Central ShaftP/N 27-5626(for use with Bagan Upgrade Clamp Cylinder)(see sheet 6)

Central ShaftP/N 27-5689(for use with Standard Clamp Cylinder)(see sheet 6)

(note: clamp groove present only in 27-5689 shaft)

BearingP/N 58-6350

Retaining RingP/N 58-7042

Bearing Housing CoverP/N 27-5994

Bearing Housing Cover Fastening KitP/N 00-0189

Bearing Housing Outer CoverP/N 27-5995

Bearing Housing Outer Cover Fastener KitP/N 00-0190

Sheet 5

- Central Shaft & Bearing



R-100

R100 Clamp Cylinder Sub-assembliesExploded Views

RotorP/N 27-4263

Square ColletP/N 27-5993

Sheet 6

Central Shaft - P/N 27-5626

Central Shaft - P/N 27-5689

Standard Clamp CylinderP/N 33-0182

Bagan Upgrade Clamp CylinderP/N 33-0174

Rotor Adjustment Pin(includes hex jam nut)P/N 80-5672

Rotor Adjustment Pin (includes hex jam nut)P/N 80-5653

Central Shaft ColletP/N 58-6727andCentral Shaft Collet Fastener KitP/N 00-0191

see sheet 10 for P/N 80-5443Clamp Cylinder Upgrade Kit

See sheet 4 for Lower Die O-RingP/N 58-6336(assembles to Rotor)

- Clamp Cylinder



R-100

R100 Motor and Eccentric Sub-assemblies - Exploded Views

Sheet 7

Torsion Arm w/SensorP/N 58-6341

Link Arm Bearing(2 req'd. - sold individually)P/N 58-6354

Torsion Arm Fastener KitP/N 00-0196

Link Arm(includes bearings)P/N 27-5997

Link Arm Fastener Kit P/N 00-0192

Motor / GearboxAssemblyP/N 07-0576

Gearbox Mounting PlateP/N 58-7044

Gearbox MountingPlate Fastener Kit

P/N 00-0193

Motor Mounting PlateP/N 58-7045

Motor Mounting PlateFastener KitP/N 00-0194

Shaft Adapter(includes set screw)

P/N 27-4230

Sensor Mounting Plate SpacerP/N 58-7046

Sensor Mounting Plate SpacerFastener KitP/N 00-0198

Sensor Mounting PlateP/N 27-5312

Sensor MountingPlate Fastener Kit

P/N 00-0195Sensor SpacerP/N 58-7047

SensorP/N 57-1068

Sensor Fastener KitP/N 00-0199

Sensor WheelP/N 27-4229

Gearbox Fastener KitP/N 00-0197

Eccntric Shaft Insert(includes set screw)

P/N 58-7043

- Motor & Eccentric



R-100

R100 Top Air Cylinder (Lehigh version)Repair Kit P/N 27-5569

Sheet 8

V-Stack consists of: Urethane Bottom (quantity: 1 pc.)Rubber Seal Urethane Adapter MiddleRubber SealUrethane Top (quantity: 1 pc.) In addition, the seal kit also contains one extra rubber seal (total 3 pcs.) and one extra urethane adapter middle (total 2 pcs.) General Rebuild Instructions Manual is also supplied with this kit.

Rubber U-seal for Piston(quantity: 2 pcs.)

Felt Wicking(quantity: 1 pc.)

Inside Piston O-ring(quantity: 1 pc.)

Wave Washer(not part of kit)

Flat Washer(not part of kit)

V-Stack

Scraper Seal(quantity: 1 pc.)

- Top Air Cylinder Kit



R-100

R100 Temperature Sensors

Sheet 9

P/N 28-3318

Upper & Lower Die Sensor

P/N28-3355

Upper & LowerPlaten Sensor

P/N28-3353

Upper & LowerPlaten Sensors

(dual construction used on some older units)

7-pin Connector18" approx. LOA5-pin Connector

18" approx. LOA

5-pin Connector26" approx LOA

.083 Dia. .188 Dia. .188 Dia.

- Temp Sensors



R-100

L

E

K

J

E

A

J

B

E

F

G

H

4

5

H

2

1 3C

M D

I

F

N

U G

R100 Clamp Cylinder Upgrade KitP/N 80-5443

To Main Cylinder

Supply Air

PneumaticsFastener Kit

V

ITEM QTY

A 1B 1C 1D 1E 2F 4G 2H 2I 1J 2K 1L 1M 1N 1O 1P 1Q 1R 1S 1T 1U 1V 1W 1X 2Y 1Z 1

Sheet 10

R

S

P

O

Y

Z

X

Q

T

W

- Clamp Cyl. Upgrade Kit

R-100 - Basic Views - Richard J. Bagan, Inc. Page 1 R100 Assembly - Basic Views Front View Right...

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