Quick Disconnect Couplings - Goodridge booklet.pdf · Quick Disconnect Couplings Quick Disconnect...
Transcript of Quick Disconnect Couplings - Goodridge booklet.pdf · Quick Disconnect Couplings Quick Disconnect...
Quick Disconnect Couplings
Quick Disconnect Couplings | 1
A WINNING TEAM GOODRIDGE AND YOU
Quick Disconnect Couplings
P U S H T H E L I M I T S
[email protected] www.goodridge.net
Goodridge Ltd.Exeter Airport, Business Park,Exeter, EX5 2UP, UK.t. +44 (0)1392 369090 f. +44 (0)1392 441780
Silverstone Unit 2215, Silverstone Circuit, Towcester, Northants, NN12 8TN, UK. t. +44 (0)1327 858799 f. +44 (0)1327 858750
Japan Ltd26-4 Yoga 2-Chome, Setagaya-Ku, Tokyo 158, Japan.t. +81 (3) 5716 4795 f. +81 (3) 5716 3731
NetherlandsVoltaweg 6, 2627 BB Delft, Netherlands.t. +31 (15) 256 5232 f. +31 (15) 262 4717
USA INCLos Angeles, 529 Van Ness Ave,Torrance, CA 90501, USA. t. +1 (310) 533 1924 f. +1 (310) 618 0909
Mooresville 105 Oak Park Drive,Suite B, Mooresville,NC 28117, USA.t. +1 (704) 662 9095 f. +1 (704) 662 9094
MexicoVia Rapida Poniente, 16755 Col. Ninos Heroes Este, Tijuana, B.C. 22120, Mexico.t. +52 (664) 660 8825f. +52 (664) 660 8336
Quick Disconnect Couplings
P U S H T H E L I M I T S
GermanyTalstrasse 227,D-67434 Neustadt,Germany.t. +49 (0) 6321 484 47-0 f. +49 (0) 6321 484 47-99
France SarlZa Les Pres d’ Andy,77950 St Germain, Laxis, France.t. +33 (1) 64 38 44 44 f. +33 (1) 60 68 96 74
Espana SLPoligono Ind. La Pahilla,C/ Cañada de Perales 204,46370 – Chiva, Valencia, Espana.t. +34 (96) 252 4593 f. +34 (96) 252 4608
Quick Disconnect Couplings
2 | Quick Disconnect Couplings
Quick Disconnect Couplings
G-Link Bayonet Type 3
G-Link Pull Type 4
Technical Information 5
G-Link Flow Data 6-7
G-Link Quick Disconnect Couplings are manufactured only
from high-strength certified materials . All parts are produced to
meet the highest requirements, tolerances, and appearance.
Each coupling is assembled and tested to strict specifications.
The G-Link couplings of the Advantage range are in use at several
successful motorsport teams.
Coupled Length
O/A LengthNominal Diam.
Hex A/FHex A/F
Hex A/FHex A/F
O/A Length
Quick Disconnect Couplings
Quick Disconnect Couplings | 3
The Quick Disconnect Couplings of the Advantage series, G-Link
Bayonet-Type are compact and lightweight couplings, developed
for hydraulic and pneumatic purposes in motor sport with operating
pressure up to 200 bar.
The locking mechanism with bayonet is designed for one-hand
operation, pushing and twisting the outer sleeve, with no
separate actuation required for operation.
Both halves, coupler and nipple, are equipped with self-acting
valves to avoid loss of fluid during uncoupling, as well as air
inclusion during coupling.
G-Link Bayonet-Type
BAYONET-TYPE Dimensions Details
Nominal Size 03 Hex A/F O/A Length Coupled Length Nominal Diam. Max. Press
GQD03BP03E QDV Bayonet-Type Plug -03 JIC EPDM seal 13mm 42.5mm38mm
3.5mm 200bar
GQD03BS03E QDV Bayonet-Type Socket -03 JIC EPDM seal 13mm 34.7mm 3.5mm 200bar
GQD03BP03F QDV Bayonet-Type Plug -03 JIC FPM seal 13mm 42.5mm38mm
3.5mm 200bar
GQD03BS03F QDV Bayonet-Type Socket -03 JIC FPM seal 13mm 34.7mm 3.5mm 200bar
GQD03BP04E QDV Bayonet-Type Plug -04 JIC EPDM seal 13mm 44.05mm38mm
3.5mm 200bar
GQD03BS04E QDV Bayonet-Type Socket -04 JIC EPDM seal 13mm 36.2mm 3.5mm 200bar
GQD03BP04F QDV Bayonet-Type Plug -04 JIC FPM seal 13mm 44.05mm38mm
3.5mm 200bar
GQD03BS04F QDV Bayonet-Type Socket -04 JIC FPM seal 13mm 36.2mm 3.5mm 200bar
Nominal Size 05
GQD05BP04F QDV Bayonet-Type Plug -04 JIC FPM seal 17mm 47.5mm43mm
5.5mm 150bar
GQD05BS04F QDV Bayonet-Type Socket -04 JIC FPM seal 17mm 39.6mm 5.5mm 150bar
GQD05BP04E QDV Bayonet-Type Plug -04 JIC EPDM seal 17mm 47.5mm43mm
5.5mm 150bar
GQD05BS04E QDV Bayonet-Type Socket -04 JIC EPDM seal 17mm 39.6mm 5.5mm 150bar
GQD05BP06F QDV Bayonet-Type Plug -06 JIC FPM seal 17mm 47.5mm43mm
5.5mm 150bar
GQD05BS06F QDV Bayonet-Type Socket -06 JIC FPM seal 17mm 39.6mm 5.5mm 150bar
Nominal Size 08
GQD08BP06F QDV Bayonet-Type Plug -06 JIC FPM seal 24mm 58.6mm58mm
8.5mm 100bar
GQD08BS06F QDV Bayonet-Type Socket -06 JIC FPM seal 24mm 49.1mm 8.5mm 100bar
GQD08BP08F QDV Bayonet-Type Plug -08 JIC FPM seal 24mm 61.1mm58mm
8.5mm 100bar
GQD08BS08F QDV Bayonet-Type Socket -08 JIC FPM seal 24mm 51.6mm 8.5mm 100bar
Quick Disconnect Couplings
4 | Quick Disconnect Couplings
The Quick Disconnect Couplings of the Advantage series, G-Link
Pull-Type, are compact and lightweight couplings, developed for
hydraulic and pneumatic purposes in motor sport with operating
pressure up to 150 bar.
The locking mechanism is designed for one-hand operation; no
separate actuation of the retaining sleeve is required for operation.
To verify the correct connection, the female half is equipped with a
green indicator ring. This indicator ring can, alternatively, be replaced
by a retaining clamp. This can only be attached when the halves are
coupled and eliminates the risk of unintentional uncoupling.
Additionally the whole operating mechanism is O-Ring-sealed to
achieve particular suitability for rough conditions and to reduce
environmental effects.
Both halves, coupler and nipple, are equipped with self-acting
valves to avoid loss of fluid during uncoupling, as well as air
inclusion, during coupling.
Optionally the dry break coupling can used as a security shut-off
device, e.g. for fuel lines. For this purpose one half of the coupling is
equipped with a lanyard to separate the halves in case of an accident.
The unique locking mechanism design allows activation of separation
by pulling the male half. So it is possible to install two inversely
arranged couplings to avoid the risk of mistakes.
All body sizes of the G-Link Pull-Type series Quick Disconnect Couplings are also available in a non-locking version, designed for the use in refill units. Please ask for additional information on couplings and refill units.
G-Link Pull-Type
PULL-TYPE Dimensions Details
Nominal Size 05 Hex A/F O/A Length Coupled Length Nominal Diam. Max. Press
GQD05PP04F QDV Pull-Type Plug -04 JIC FPM seal 22mm 38.1mm43.6mm
4.5mm 200bar
GQD05PP04BF QDV Pull-Type Plug -04 JIC Bulkhead FPM seal 22mm 46.1mm 4.5mm 200bar
GQD05PS04F QDV Pull-Type Socket -04 JIC FPM seal 17mm 45.5mm43.6mm
4.5mm 200bar
GQD05PS04LF QDV Pull-Type Socket -04 JIC Lanyard FPM seal 17mm 45.5mm 4.5mm 200bar
GQD05PP06F QDV Pull-Type Plug -06 JIC FPM seal 22mm 38.1mm43.6mm
4.5mm 200bar
GQD05PP06BF QDV Pull-Type Plug -06 JIC Bulkhead FPM seal 22mm 49.1mm 4.5mm 200bar
GQD05PS06F QDV Pull-Type Socket -06 JIC FPM seal 17mm 45.5mm43.6mm
4.5mm 200bar
GQD05PS06LF QDV Pull-Type Socket -06 JIC Lanyard FPM seal 17mm 45.5mm 4.5mm 200bar
Nominal Size 08
GQD08PP06F QDV Pull-Type Plug -06 JIC FPM seal 27mm 42.6mm52.6mm
8.0mm 150bar
GQD08PP06BF QDV Pull-Type Plug -06 JIC Bulkhead FPM seal 27mm 53.6mm 8.0mm 150bar
GQD08PS06F QDV Pull-Type Socket -06 JIC FPM seal 24mm 52mm52.6mm
8.0mm 150bar
GQD08PS06LF QDV Pull-Type Socket -06 JIC Lanyard FPM seal 24mm 52mm 8.0mm 150bar
GQD08PP08F QDV Pull-Type Plug -08 JIC FPM seal 27mm 45.1mm52.6mm
8.0mm 150bar
GQD08PP08BF QDV Pull-Type Plug -08 JIC Bulkhead FPM seal 27mm 58.6mm 8.0mm 150bar
GQD08PS08F QDV Pull-Type Socket -08 JIC FPM seal 24mm 54.5mm52.6mm
8.0mm 150bar
GQD08PS08LF QDV Pull-Type Socket -08 JIC Lanyard FPM seal 24mm 54.5mm 8.0mm 150bar
GQDPC08 QDV Pull-Type Cap for Plug Nominal Size 08
Nominal Size 14
GQD14PP12F QDV Pull-Type Plug -12 JIC FPM seal 36mm 56.1mm64.6mm
14.0mm 100bar
GQD14PP12BF QDV Pull-Type Plug -12 JIC Bulkhead FPM seal 36mm 72.1mm 14.0mm 100bar
GQD14PPL Adaptor-Plate for Panel Mounting (optional)
GQD14PS12F QDV Pull-Type Socket -12 JIC FPM seal 32mm 71.1mm 64.6mm 14.0mm 100bar
Coupled Length
O/A LengthNominal Diam.
Hex A/FHex A/F
Hex A/FHex A/F
O/A Length
Quick Disconnect Couplings
Quick Disconnect Couplings | 5
As a manufacturer of hydraulic components for motorsport purposes
Goodridge is heavily engaged in development and manufacturing of
various fuel system elements, such as
• QuickDisconnectCouplings
• CheckValves
• FuelCellVentilationValves
• Pumps
• Filters
FKM (Viton) seals, in use in fuel systems for many years, don’t have
the chemical resistance for the usage with current fuel mixtures. The
blending of fuel with ethanol or methanol in higher percentages made
it necessary to search for a substitute material.
In cooperation with polymer compound manufacturers, Goodridge
found the perfect solution for this challenge: A compound also
resistant to all currently used fuel blends, as e.g.
Technical information
• B100(Biodiesel)
• B20(Biodiesel)
• B5(DieselBlend;Containing5%Biodiesel)
• Adblue(additiveforscr;selectivecatalyticreduction)
• E85(gasolineblend;containing85%Ethanol)
• VegetableOil
• Ethanol
Additionally the applied compound has at least the same
resistance to temperature and mechanical stress as the standard FKM
compound and is even better qualified for low temperature
than FFKM compounds e.g. Kalrez.
The consequence for motorsport applications is that the complete
range can be covered with only two different sealing materials.
This has a positive effect on availability and makes it easier to
make the right choice.
In the future, all our fuel system components mentioned above will
be equipped with the new o-rings and marked with FPM “B” for
differentiation from standard FKM compound.
Seal materials, representative fluidsThe standard sealing material is a modified fluorinated rubber
compound (FPM, FKM, Viton), which is identified with the appendix
“B”. This new material is only available in Quick Disconnect Couplings
from Goodridge and also allows the use for fuel-alcohol mixtures,
pure ethanol and vegetable oil.
Other materials as nitrile rubber (NBR), Ethylene-Propylene-Dien-
rubber (EPDM) are available on request.
The operating temperatures are the following, dependent upon sealing material:
Material Chemical description
Operating temperatures
Representative fluids
FPM B Fluorcarbon, mod. -20°C to +200°C Fuel, ethanol, vegetable oil
NBR Nitril-Butadien -25°C to +120°C Oils, mineral greases
EPDM Ethylen-Propylen-Dien -50°C to +150°C Break fluids
Each coupling half is laser-labelled with Part-Nr. and sealing material
(see part number guide).
Hydraulic portsThe hydraulic connection is unioned by a male thread with a conical seal of
37° according to MS 33656 (standard) or MS 33657 (bulkhead version).
Size Nominal diameter Threads
05 5mm 7/16-20 UNF or 9/16-18 UNF
08 8mm 9/16-18 UNF or 3/4 -16 UNF
11 11mm 3/4 -16 UNF or 7/8-14 UNF
14 14mm 7/8-14 UNF or 1-1/16-12 UNF
Of course any other connector style can be produced on request.
Quick Disconnect Couplings
6 | Quick Disconnect Couplings
G-Link Bayonet-Type - Flow Data
Pressure drop - Flow rate G-Link GQD03B03E G-Link Bayonet 03AN3
0,12
0,10
0,08
0,06
0,04
0,02
0,0 0,2 0,4 0,6 0,8 1,0
0,00
PRODUCTQDV G-Link Bayonet
SIZE - THREAD03 - AN3
COUPLERGQD03BS03E
NIPPLE:GQD03BP03E
FLOW DIRECTIONCoupler > Nipple
TEST FLUIDWater
FLOW METERPE 10 l - Kern 150
PRESSURE GAUGESuku NG160, Kl. 0,6 n. DIN EN 837
ANNOTATION
Flow rate Q [ I min-1]
Pres
sure
dro
p dp
[bar
]
Pressure drop - Flow rate G-Link GQD05B04F G-Link Bayonet 05AN4
0,12
0,10
0,08
0,06
0,04
0,02
1,0 1,5 2,0 2,5 3,0
0,00
Product:QDV G-Link Bayonet
Size - Thread05 - AN4
Coupler:GQD05BS04F
Nipple:GQD05BP04F
Flow direction:Coupler > Nipple
Test fluid:Water
Flow meter:PE 10 l - Kern 150
Pressure gauge:Suku NG160, Kl. 0,6 n. DIN EN 837
Annotation:
Flow rate Q [ I min-1]
Pres
sure
dro
p dp
[bar
]
Pressure drop - Flow rate G-Link GQD08B06F G-Link Bayonet 08AN6
0,12
0,10
0,08
0,06
0,04
0,02
4,0 5,0 6,0 7,0 8,0 9,0 10,0
0,00
QDV G-Link Bayonet
08 – AN6
GQD08BS06F
GQD08BP06F
Coupler > Nipple
Water
PE 10 l - Kern 150
Suku NG160, Kl. 0,6 n. DIN EN 837
Flow rate Q [ I min-1]
Pres
sure
dro
p dp
[bar
] PRODUCT
SIZE - THREAD
COUPLER
NIPPLE:
FLOW DIRECTION
TEST FLUID
FLOW METER
PRESSURE GAUGE
ANNOTATION
Quick Disconnect Couplings
Quick Disconnect Couplings | 7
G-Link Pull-Type - Flow Data
Pressure drop - Flow rate G-Link GQD05P04F G-Link Pull Type 05AN4
0,12
0,10
0,08
0,06
0,04
0,02
1,5 2,0 2,5 3,0 3,5
0,00
QDV G-Link Pull Type
05 - AN4
GQD05PS04F
GQD05PP04F
Coupler > Nipple
Water
PE 10 l - Kern 150
Suku NG160, Kl. 0,6 n. DIN EN 837
Flow rate Q [ I min-1]
Pres
sure
dro
p dp
[bar
] PRODUCT
SIZE - THREAD
COUPLER
NIPPLE:
FLOW DIRECTION
TEST FLUID
FLOW METER
PRESSURE GAUGE
ANNOTATION
Pressure drop - Flow rate G-Link GQD08P06F G-Link Pull Type 08AN6
0,12
0,10
0,08
0,06
0,04
0,02
40 5,0 6,0 7,0 8,08,0 11,010,0 12,0
0,00
QDV G-Link Pull Type
08 – AN6
GQD08PS06F
GQD08PP06F
Coupler > Nipple
Water
PE 10 l - Kern 150
Suku NG160, Kl. 0,6 n. DIN EN 837
Flow rate Q [ I min-1]
Pres
sure
dro
p dp
[bar
] PRODUCT
SIZE - THREAD
COUPLER
NIPPLE:
FLOW DIRECTION
TEST FLUID
FLOW METER
PRESSURE GAUGE
ANNOTATION
Pressure drop - Flow rate G-Link GQD14P12F G-Link Pull Type 14 AN12
0,12
0,10
0,08
0,06
0,04
0,02
10,0 15,0 20,0 25,0 30,0 35,0
0,00
QDV G-Link Pull Type
14 – AN12
GQD14PS12F
GQD14PP12F
Coupler > Nipple
Water
PE 10 l - Kern 150
Suku NG160, Kl. 0,6 n. DIN EN 837
Flow rate Q [ I min-1]
Pres
sure
dro
p dp
[bar
] PRODUCT
SIZE - THREAD
COUPLER
NIPPLE:
FLOW DIRECTION
TEST FLUID
FLOW METER
PRESSURE GAUGE
ANNOTATION