Quarterly Report August October - Digital Library/67531/metadc... · Quarterly Report August 1 -...

DOERvICD7205 - 5627

AFBC Co-Firing of Coal asd Hospital Waste

Quarterly Report August 1 - October 31, 1996

Work Performed Under Contract No.: DE-FC21-91MC27205

l ib MSTRiBUl'?ON OF THIS DOCUMENT IS UNttMlfED

For U.S. Department of Energy

Office of Fossil Energy Morgantown Energy Technology Center

P.O. Box 880 Morgantown, West Virginia 26507-0880

BY DONLEE Technologies Inc.

693 North Hills Road York, Pennsylvania 17402

Disclaimer

This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or use- fulness of any information. apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United Stztes Government or any agency thereof,

Portions of this document may be jJIegible in eledronic imqge products. Images are pmduced from the best avahble original document.

AFBC Co-Filing of Coal and Hospital Waste

Quarterly Progress Report

Page 1

CONTRACT DE-FC21-9 1MC27205

( A u ~ . 1, - Oct. 31, 1996)

1. I NTRO D U CTlO N

A. PROJECT OBJECTIVE The project objective is to design, construct, install, provide operator training and start-up a circulating fluidized bed combustion system at the Lebanon Pennsylvania Veteran's Affairs Medical Center. This unit will co-fire coal and hospital waste providing lower cost steam for heating and possibly cooling (absorption chiller) and operation of a steam turbinegenerator for limited power generation while providing efficient. destruction of both senera1 and infectious hospital waste. The steam generated is as follows:

Steam = 20,000 l b h 0

Pressure = 125 psig Steam quality = -98.5%

Temperature = 353 F (saturated)

B. REPORTING PERIOD The reporting period is from August 1, 1996 to October 3 1, 1996.

C. REPORT LAYOUT The Progress Reports will show progress and direction for each task and subtask. The Final Technical Report will also provide a coherent chronology of tasks and subtasks thro&out the project. Weekly status meetings were held. In part, this report summarizes the primary issues discussed in those meeting relating to the completion of this project.

I I . TASK ONE - Design, Specify, Procure, Install and Start-up Facility A. SUBTASKI-A - DESIGN

Progress: Work on the Operation and Maintenance Manual continues.

Three support systems have been designed by Nutec and have been installed at the LVX site:

Steam silencer and support - is located next to the North side of the facility building. Ash conditioner system - supports for the ash screw and the rotary valve and ash conditioner are in place and support the ash conditioner system. Support to raise the skiphoist approximately two feet above the existing foundation floor. Note, this was done as part of the concrete two-foot raised platform to be installed by die building contractor during Aiigxt.

Additional design changes were required by Niitec for the boiler support structure. Those changes were completed by mid-hugst.

Problems: None

Plans: Continue design and drafting work. The P&1Ds continue to be revised to as-built status.

- DONLEE TECHNOLOGIES 1NC.--

AFBC Co-Firing of Coal and HospitaI Waste

Quarterly Progsess Report

Page 2


(Aug. 1, - Oct. 3 1,1996)

Task System

6. SUBTASK I -B - EQUIPMENT PURCHASE AND FABRICATION Progress: The status of the major pieces of equipment in the procurement process is shown on Table 1. The fabrication procedure developed for the combustor, boiler, economizer and bins allowed these items to be fabricated by DONLEE.

Problems: None

Plans: Continue with authorized. expenditures.

C. SUBTASK I -C - INSTALLATION Progress: The construction work has been broken into smaller contracts. This allows us to take advantage of smaller constructors who specialize in specific portions of the construction package. The p r o p s in the various work being done on-site is discussed below.

The completion ratios for each subsystem for August 1, 1996 to October 3 1, 1996 are shown below.

Completion Completion Ratio Ratio

Lebanon VA Project Subsystem Completion Ratios

01 8/1/36 10/31/96

Building 97% 1 W A

TASK 08 - PAINTING - Summary Progress Report: Tlie paintins of the structure and the equipment of the facility is in the scope of the Lebanon VA Medical Center.

Problems: None

- DONLEE TECHNOLOGIES INC.-

AFBC Co-Firing of Con1 and Hospital Waste


Page 3

CONTRACT DE-FC2 1-9 1MC27205

( A u ~ . 1, - Oct. 3 1, 1996)

D. SUBTASK I-D - SHREDDER SYSTEM VERIFICATION ANDTESTING .

Part of Phase I Contract testing to be done at DONLEE Pilot facility.

Progress: Task completed in June 1992.

Problems: None.

Plans: Task completed in June 1992.

E. SUBTASK I-E - START-UP Progress: Shakedown, startup and operation begin after the completion of the equipment and instrument installation. The various subsystems of the facility were started up one at a time during pre- startup check out.

Operator training sessions were held during this quarter to met PA DER requirements, in addition to hands-on training of the operators.

Other training sessions planned are sessions for the Shredder System and the Control System.


AFBC Co-Firing of Coal and Hospital Waste


Page 4


( A u ~ . 1, - Oct. 3 1, 1996)

Several items have been accomplished during the startup thus far:

.

.

The blowers and ID fan have all been checked out and run regularly. The pressure drops across the bubble caps for all of the beds have been determined. The bed sand was procured and put into the unit's various beds. The unit has been run as a gas-fired fluidized bed on shok term and around the clock basis. The operators were trained during the round-the-clock running. Startup and shutdown procedures were deterniined, and the burner was setup for operation. The first time coal was fired (partially) in the unit was 6/19/96. A comprehensive test matrix for the coal and limestone testing was developed by DONLEE. Coalflimestone test operation was conducted from the start of September through mid to late October. A comprehensive test matrix for the coal, limestone and medical waste testing was developed by '

DONLEE.

Problems: the Honeywell control system of the CFB facility.

The Lebanon VA has hired a responsible individual who will repair, replace or maintain

Plans: The facility will be completed during the period of NovemberLlecember of 1996. Work continues on the Training Program and the Operation and Maintenance Manual.

111. Progress: DEP.

TASK TWO - Obtain Permits Work'continues on items required for the Air Quality and Solid Waste p e r k s for PA

Problems: None. Preparation for the PA DEP site review after construction has started since the installation of the equipment has beo,un.

Plans: None.

IV. TASK THREE - Procure Coal, Limestone and Ash Disposal Contracts Progress: Early in the project the coal, limestone and ash disposal contracts could not be finalized because the initial supply date was in question due to NEPA approval related delays. Lebanon VA had received a supply proposal from Naugiton Energy for coal, limestone and for ash disposal. During h h y 1994 the Lebanon VX set up a contract for procuring coal and limestone and for disposing of the senerated ash when the facility is operational. Direnzo Coal Company is the ultimate supplier (subcontractor) of the coal and limestorie. Coal shipments were received at the site on April 29, 1996, in midJune. and during September and October 1996.

Problems: NausJiton has a threeyear contract (tlirougli September 1997) to supply the coal and limestone. and to dispose of the ash generated. The contract started in October 1994. Froin then iuitil the time that the facility is operational, the right to purchase the coal and limestone and to dispose of ash is lost, or underutilized.


AFBC Co-Firing of Cod and Hospital Wmte


Page 5

CONTRACT DE-FC21-91 MC27205

( A u ~ . 1, - Oct. 31, 1996)

Plans: Limestone and coal shipments have been obtained to do check outs and operation of the coal and limestone systems.

V. Progress: This task will be performed after the installation, pre-startup check outs and startup/shakedown of the facility have been completed. Stack testins and biospore testins are required by the Pennsylvania Department of Environmental Protection to demonstrate performance and for the proof of D E (destruction removal efficiency), respectively. At least one test of each type is required by PA DEP, however, more tests can be required. Due to funding limitations, only about one each of the stack tests or biospore tests can be performed. A test matrix will also be performed to demonstrate the performance and operation limitations of the CFB facility and its emission levels, if possible.

TASK FOUR - Conduct O n e Year Test Program

.

Problems: None.

Plans: Spotts, Stevens & McCoy (SSM) was selected as the stack sampling vendor. Their final costs of the tests have been determined. SSM completed the development of the protocol for the test facility and will also perform the analyses of the solids samples gathered durins testins.

VI. TASK FIVE - Prepare Final Report Progress:

Problems:

None. The report is due 3 months after the test program is completed.

None. The task is to be completed after the test program is finished.

Plans: Currently information has been gathered concernins tlie equipment and facility. Preparation is being made to perfomi a matrix of tests that will demonstrate the performance and operation limits of the CFB system, quantify emission levels, identify problem areas and aid in performing scale-up analyses for future commercial designs.

VII. PROJECT COSTS Changes to the contract The following items have undergone price increases during this project.


AFBC Co-Firing of Coal and Hospital Wmte

Quarterly Progress Repor t

Paze 6

CONTRACT DE-FC21-91MC27205

. (Au~. 1, - Oct. 31, 1996)

- NO - 1.

- 2.

- 3.

4.

5.

6.

7.

- - -

- - 8- 9.

IO. 11.

12. 13.

14. 15. 16. 17.

18.

19. 20. 21.

22. 23.

24. 25. 26.

- - - -

- - - - -

- - - - -

- - -

- 27. 28. -

- 29. 30. - -

Changes to LVA Project Contract DESCRIPTION

An'air compressor was purchased for .the new facility. It was originally believed that the present system would be able to provide sufficient air quantities but the new facilities requirements are larger than originally anticipated. The cost of a 300 cfm air compressor rated at 110 psi was $21,189 (revised). The air is supplied for the pneumatic transport of limestone and ash, pneumatic slidegates and instrumentation. An ash conditioner needed to be added to the contract. The Solid Waste Division of Pennsylvania's Department of Environmental Resources requires that the ash be conditioned with water before transport. The ash conditioner was supplied at a cost of $60,156 (revised), including ducts and screw conveyors. The cost of the ash handling storage and screw system has increased to $152,292 due to purchasing 22 - NiHard 45' elbows for pneumatic ash and limestone transport. The bed cleaning system which processes the ash generated from the combustion of the coal. limestone and medical waste currently costs $26,114. The scope of the sand silo design has been reduced to a sand "funnel," resulting in a cost reduction of $5,000 to $10,000. The cost of the sand funnel was $2925. The total cost of the bins: ash, limestone and coal has increased from $43,065 to an estimated $108,663 (revised). The boiler required $8,111.00 of additions to meet the VA specifications. This number will be revised pending final boiler design. The cost of the economizer sootblower was $8,784. The redesign of the stack is complete. The total cost of the stack is now $59,448 (revised). This cost includes $23,200 for installation under Aycock.P.O.70059. The feedwater circulating pump was bought by LVAMC. DONLEE's cost is zero. The coal feeders were originally proposed to be screws. The VA has requested weiqhing capability. Weiqh

-

- - . - belt feeders were selected in place of screw feeders. The cost was $45,690.00. The annunciator panel requested by the VA will be approximately $81 60.00. The cost of the controls computer package has increased from $83,442 to $97.001. This cost increase is due to a required increase in the i/O capacity-of the control system and for two computer courses. The baghouse and sorbent injection system currently cost $136,824 (revised). The cost of the vendor doing the ducting and piping has increased to $409,45I(revised). The electrical contractor cost for the facility installation is currently $268,968 (revised). The emissions monitoring system required $56,500 above the 'proposal for the HCI monitoring system and heated sample lines. An oxygen analyzer to De used to measure oxygen at the boiler entrance and to be used to help control oxygen levels in the system was needed at a cost of $6,548. Expansion joints were needed to allow for thermal growth throughout the system at a cost of $25,862. The cooling bed and lift channel blowers cost $13,060. The cost to move the gas lines at the facility was originally $5,500. This cost was deleted by the gas company, UGI, in early February. The hospital waste handling and subsystems (or skip hoist) currently cost $36,815. The cost of the added transmitters for pressure and flow indication added to the specification, was $1 1,635 (revised). This cost increase is due to the number of transmitters that have been added. The cost of instruments: K and R thermocouples and thermocouple wire has increased to $8,955 (revised). The painting currently costs $1 2,240 (revised). Geotechnical Engineering Services for the building and foundation have been added to ensure that the facility is constructed properly and safely. The cost is partly offset by the October 1993 budget cost of the building and foundation. The cost of the services was $9,512. The building and foundation cost is currently $646,981 due to change order increases. Design Engineering Services have been added to provide independent supervision for the construction. The cost of these services is included in the October 1993 budget cost of the building and foundation. The cost has since been reduced to $8.91 1 from $10,911. The cost of the design and manufacture of the initial platforms, supports and ladders was $27,000. The refractory, materials and installation by DONLEE is now $89,388 (revised).


AFBC Co-Firing of Coal and Hospital Wmfe


Page 7


(Aug. 1, - Oct. 31, 1996)

I an expected 21 months. 50. I The equipment for the chem'ical feedwater system has been costed at S1,305.

Contract Costs-to-Date: The Lebanon VA Project Costs-to-Date are shown on page 8.

Equipment Costs The equipmentlservice costs are shown on tlie Lebanon VA Project Equipment/Service Cost Summary beginnins on page 9.

VIII. SUMMARY Operating perniits will be obtained after construction has been completed. Structural corrections have been made to make the facility meet the required building codes. Budget problems continued to occur throu$ this reporting period. The unit will be turned over to the Veterans Administration due to the exhaustion of the project funding.

- DONLEE TECHNOLOGIES INC.--

- ~ . . - . . - I . . I .

. . . , I . .

TASK

TASK I - DesignlBuildllnstall

TASK I1 - Permitting

TASK 111 - Obtain Coal, Limestone 8 Ash Contracls

TASK IV - Testing

TASK V - Final Report

PROJECT TOTAL

COST SHARE

DOE BILLING 1 11 4,O51.90

May-96

120,972.58

120,972.58

6,920.63

AFBC Co-Firing of Con1 nnd Hospitnl Wnste


Page 8

CONTRACT DE-FC21-91MC27205

(Aug. 1, - Oct. 31, 1996)

Jun-96

Lebanon VA Project Costs-to-Date Reported by Task

Contract

Total Total To-Date JuI-96 Quarterly Aug-96 Sep-96 Oct-96 Quarterly costs

246,567.25

246,567.25

27,593.03

158,492.67 526,032.49 114,674.45 124,038.45 105,825.93 344,508.83 6,540,582.73

33,030.59

44,098.29

158,492.67 . 526,032.49 114,674.45 124,038.45 105,825.93 344,508.83 6,944,068.78

431,475.81 10,351.30 34,862.01 5,783.68 7,273.73 6,044.61 19,101.92

228,977.22

,

148,141.37 491,170.48 108,890.78 116,734.73 49,781.42 325,406.91 6,512,592.97

- DONLEE TECHNOLOGIES 1NC.-

:ooling Bed 8 Economizer Tubes

;wagelock Fittings

Veld Inspection, visual 8 magnetic particle I..-------.------ -.---.

Allegheny Boiler Tube $29,rn

Allentown ValvelFitting $820

American Testing Laboratory $320 - -

7

3 -- -_-

dFBC Co-Jiritg of Cod nrrdifospital llirrre

Quaterly Progress Report Page 9

Cmtrnct DE-FC:! 1-9 1 MC27205

. , . . ..:I , Lebanon VA Project EquipmentlService Costs

W cn a w -I W a u?

5 0 u I-

a 53 u

5 a 0

a n 5 > ,*

I $19,41C nsulation Materials 8 Installation IAC&S 70124 I $C

hear Regulated ACDC Voltage I Acopian 702Q3 1 $C $ 1 4 $0

Iffice Trailer Rental - 7 Months (Acton Mobile Industries 1 $2,11C 70160 I $64E $1 ,ax $180 !

! ..*. '.I >'.,..'. .

laghouse Ring Gaskets 1 Aeropulse Inc. 66677 1 $C $0

)ry Injection Fabric Filter: Baghouse I Aeropulse Inc. I $136,511 42019B I $C $136,51i $0 '.. . ,

I ,

ieatless Air Dryer 1 Air Flow Co., Inc. 1 $7,028 70101 1 $C $7,02€ $0

5 ppm NO in nitrogen 1 Air Products 7- I $C $51 E $0

rir Cannons 1 Airmatics 1 $5,527 70099 I $C $0 $5,52i

$29,ooc

$82C

$32c

$0

$0

$0

istrument Repair Ametek I $1,100 66571 I $0 $1,1oc

robe Exchange to 36" Ametek I $241 70129 I $0 $241

$01 4 Ametek I $133 licrochip for Flue Gas Oxygen Analyzer $132 I .

~ ... I . . . ervice and repair of analyzer Ametek I $2,235 70220 I $2,235 $2,235 $01 $

lant EncllSite PreplFoundation. Bldg & Foundation Arthur Funk I $654,326 70323 I $31,109 $630,722 $23,6021

endor Equipment Installation Aycock, Inc. I $653,259 $658,259

Aycock. Inc. 1 $9,775, $9,775 tack anchoring 701 04

~AOJCOII 11s rev 1/22197 - DONLEE TECHNOLOGIES INC -

AFBC Co-Jritig o$Cool arid Hospiiol Iliisic

Quarterly Progress Report Page 10

Cot~trnct DE-FC21-91 MC27205

9

0

1

2

3

4

5

6

7

3

-

- _--

Le banm VA Project EquipmentlService Costs

~ ~~~~

Structural Changes to boiler, coal & CFBC Aycock, Inc.

Sluice bed support work Aycock, Inc.

Scale B&M Scale

Installation of in-floor scale B&M Scale

Coal Handling Equipment checkout 8, training Beaumont Birch Company

Coal Storage, Handling 8, Feeding Beaumont Birch Company

O&M Manual Binders Beaverite Products

LVA Telephone Bell Atlantic

Transformer for Leb VA Equipment

Supply/lnstall Exterior Emergency Lights

-______ ----_ -__ .---_- - . - -

Blatt & Meyers

Blatt & Meyers

$0

$0

70084

70197

$0' $27,003

$2,780 $0 ?

3

I

i

i

~ ~~~~~

Insulate ID Fan & ACB Outer Coils $2,780

Stack InsulationlCladding C&C Insulation, Inc. $2,913

Compressor Relief Valve C. H. Reed $132

Compressor Sample Parts C. H. Reed $42

Service Call - QMA-60 Compressor C. H. Reed $353

C&C Insulation Inc.

20730

70106

$0 $132 $0

$0 $42 ' $0

W v) Q W -I W a in z 0 u i-

a a 3 0

$41,941

E

0

n

z a w a 0 W VI Q I u a 2

701 59 $41,9451 $(

701 64 $C

$4,382 70048 $0 $4,382

$1,079 $1,075 $1,079 70222

701 74

13455B

$0

$0

701 47 $0

$223

$0 3 70075

701 65

$8,35(3

$4,288

$156

$27,030

$8,350 $0

3 /Noise Suppression: MotorBlowers IBRD Noise -Vibration Control, Inc. 1 $4,2881 $0

3 TWO Spring Flexible Mounts CV-4-26 weatherproofed IBRD Noise -Vibration Control, Inc. 1 $0 $01 $1561

I IPlatforms, Supports and Stairs and Design IBSM, tnc.

70150 I $01 $2,9131 $01

70210 I sol $3501 $01

Irojcost.*lr rev 1122197 - DONLEE TECHNOLOGIES INC -

$5,428

$715

$572

$l,OlE

$1,222

$472

$298

$106

. $388

$1 6

I1

12

13

i4

5

6

7

8

-

-.

- -.

K Thermocouple Wire CGS Thermodynamics $715 70130

CGS Drwg.85618 118" R TIC wlo head and block CGS Thermodynamics $573 70158

2030' K TIC wire & 50' R TIC wire CGS Thermodynamics $1,016 701a

Replacement thermocouples CGS Thermodynamics $1,222 70183

Thermocouple CGS Thermodynamics $472 70212

Thermocouples CGS Thermodynamics $293 70218

Small screw cover heat and block CGS Thermodynamics $106 70219

Hydraulic HoseslFittings Chester County Hydraulics $1,551 70123

-

- .. - . .. . _._- .I._. _____.--- -- . . -. . . .-_. - - .. -.

---- .. . . - .. _.------I-. .-. ..-----I--

Hydraulic Fittings

Beams, W6 x 15 -~

Chester County Hydraulics $388 70175



Coastal Steel $293 18601

Coastal Steel $714 18811

Coastal Steel $3,665 70037

.-IFBC Co-Jjring of Con1 orrd Hospiinl JJhvic

Qiaterly Progess Report Page 11

Coutroct DE-FC21-91MC27205

Lebanon VA Project EquipmentlService Costs

5 z I- n a a

$21,015

-

Air Compressor

Service Call - QMA-60 Compressor

Electrical Equipment 8 Installation

Instruments: Thermocouples CGS Thermodynamics

Carpenter Engr

$ 3 4 E $C

$2&,l CE

$C $0

$0 $C

$C $C

$C $C

$C $C ,.. _, r,

$472 $0

$0

$0

$1,551 $0 $C

$0 $C

$C $0

$C $1 1 $0

$293

$71 4

$3,665

l iojcost k l s ICY 1R2/97 - DONLEE TECHNOLOGIES INC -


0 z LT W n LT 0 W

2 r 2

70038

u LT

W 0

2

> CT W

t- z

n W I- Q CT n W

I- - LT 3

W a Q I - & -I 2 Q zv)

3 2 ;9 9 v,

t- I- ut- 2s 5 i < a

2 a Q v) u1 m o

I 0

a a

$4,119 $C 5

6

7

9

9

3 IAngles & Drop I Coastal Steel

Beams & angles for coal structure Coastal Steel

Beams and angles for coal bin assy Coastal Steel

B e a k 8 angles Coastal Steel

Beams & angles Coastal Steel

Beam, W6 x 15 x 184" Coastal Steel

1 IBeams for coal bin grating structure 1 Coastal Steel 70071

70076

70079

70082

70386

2 1 Beams & channels (Coastal Steel

~

$254 $C

$31 3 $C

$1,422 $C

$265 $0

$5,755 $0

3 I Beams & angles lcoastal Steel

1

5

5

7

i

3

1

-

!

~~ ~ ~

Angles Coastal Steel

Beams & angles Coastal Steel

2 ' Ball valve//l57 #SWP / Part No. 106760

Commonwealth of Pennsylvania - permit fees

Welding Rods (16) RA85H . Commonwealth Supply

Cart for medical waste

Boiler & Economizer: Economizer Sootblower Bed Material CoolinglCleaning System (Jacobson Crusher) Bed Material CoolinglCleaning System (Kinergy Vibratina Screen)

Cam braco

Commonwealth of PA

Consolidated Plastic Co.

Copes-Vulcan

a CSI Systems Inc.

CSI Systems Inc.

W v) Q W -I W LT

I- v) 0 u I-

LT LT 3 u

I

E

$4,11E

7001 8

701 02

41 91 78

70041

70042

81,94

$28 $0

$200 $200 $0

$265 $0

$0 $0 $0

$0 $8,784 $0

' $0 $0 $18,070

$0 $8,044 $0

$41E

$31 4

$132

$254

$31 3

$1,422

$265

$5,755

$28

$200

$265

$0

$8.7841

7- I $C

I A O J C O O I . l l ~ f C V . l ~ ~ ~ ? - DONLEE TECHNOLOGIES INC -

W u) Q W -I W LT */)

i= u) 0 u I-

a a 3 u

E

$84

$365

$34,815

$2,979

0 z LT W 0 a 0 W

I u a '

2

2 * 70120

70141

70009

70062

$11

$2,925

$55,805

$1 4,408

$4,2cK)

$34,250

$41,478

$8,205

$7,045

Stock

WO

WO

WO

WO

WO

WO

WO

WO

.WK Co-Jsrirrg of Cool ririrf Hospitd Ilirtte CO1lWaCt DE-FC21-91MC27205

Quarterly Progress Repon Page 15

_ i Lebanon VA Project EquipmentlService Costs

W 0 h 5 5

W

H a 3 0

Limestone 8' Flexible (Kinergy) :SI Systems Inc.

$C $C Limit Switches Iauphin Electric

$C $C ~ ~~

Ash Conditioner

Ash Conditioner: Chutes

Ash Discharge Chute, 350-134430372, nylon

Shredder: Move from York to Site

Ietroit Stoker $34,815

$2,975

$342

$C

$ 7 , W

$C $C Ietroit Stoker

Ietroit Stoker $3421 70169 $C $C

$C $C IONLEE

$C Stack design IONLEE

)ONLEE

)ONLEE

$111 Stock $C $C Boiler Trim - tricocks for McDonnell 8 Miller $1 1 I

$C $C $1 1 Boiler Trim - Fittings for PI-504 Bin. Sand (Sand funnel)-Replaces bed mat'l bin Estimated @ $lO.oOO

Coal Bins

~rnestone Bin - 30 Ton

+ -- $C $C )ONLEE $C

$C IONLEE $C

$C

$C

$C

$C

$C

$0

$0

$C

$0 )ONLEE $C

$0 ~~~~~~~~~~~ ~~

-imestone Bin - 2 Ton

9sh Bins (2 )

3oiler 8 Economizer: Boiler

3oiler 8 Economizer: Economizer Casing

jtack (Chimney) - 2nd Design

2ombustorlCyclonelCooling Bed Uni! -No Tubes

-

I

__._ . -- -- . -- - .

IONLEE $C

$0 IONLEE $C

$0 )ONLEE $C

IONLEE $C $0

IONLEE $C ' $0

IONLEE $123.3551 WO $C $0

- DONLEE TECHNOLOGIES INC -

AFBC Co-Jritg vf Con1 nnrl Hospital ll’mre Contract DE-FC21-91MC27205


0 z cc w n cc 0 W v) Q 0 cc I

2 wo wo wo

70118

LT w

4 3 U v, I I- n 2 u)

$C

$C

$C

$C

1

2

3

4

5 -.

Refractory Materials & Installation: Instatlation DONLEE

Startup Burner Panel DONLEE

Steelwork or Equipment Support DONLEE

Baghouse Level Probe Drexelbrook

Magnehelic Gauges . Dwyer Instruments, Inc.

$227 $C

$ 1 5

$111

$286

$98

$85

$1 10

$91

$C

$0

$0

$0

$0

$0

$0

701 77

70182

701 85

701 98

7021 4

7021 7

70055

70030

70205

$C

$C

$0

$0

$1 10

$91

$0

$0

$0

XI

I1

12

)3

14

5

E

17

E3

I-

-- -

- -

-

~~ ~~ ~~ ~~

(2) Model 2150 Pressure Gauges

4 Differential pressure transmitters

Magnehelic gauges

Instruments: Pressure Indicators/Transmitters Dwyerkioneywell

Computerized Portable Analyzers ECOM America

Safety Signs for Facility

Troubleshoot Coal Handling PLC Emtrol

Add a digital out signal Enertec

Emissions Monitoring Equipment Enertec

Dwyer Instruments, Inc.



-_--- ----- - - -- -- -- .-.

-- _I_-_

--- -.__-_---I-

Emed Company Inc

- - -


$1,281

$143,EC

$225 1 -‘ t

I $4 70128 I $C $4 $C

6 I R0tameterslN.G. Gauge IDwyer Instruments, Inc. $13 70136 I $C

7 I Differential pressure switch & magnehelic burner I Dwyer Instruments, Inc. $111

3 I Manometers [Dwyer Instruments, Inc. $286

$98

$85

$1 10

$91

$1,093

$4,638

$264,

$750

3 [Model 1959-2 ID Fan Inlet Pressure Switch 1 Dwyer InstrumentsTnc.

70191

7021 3

141 728 3 $135,300 $135,3001 sol I ~ O J : G S ~ r l s rev 1R2197 - DONLEE TECHNOLOGIES INC -

W I- Q

I- 2 P 2 i+

$105

$926

$0

$0

701 00

701,67

70215

70223

70334

41916

70331

70098

--__

$C

$C

$12

$C

$C

, $C

$0

$0

$0

$468

$9

$1 2

$0

$9,031

$1,300

$51 13

$2,708

$40

$0

$0

$0

$131

$0

$0

$0

' $0

$0

21 - -. . - - _. -. -. -- ---- --I

Fireye, Inc. UV'Sianner (lll-dj626) 8.' Flame Control Amplifier u#399624)

24

25 -- Boiler & Economizer: Boiler Sootblower

Sile trailer rental - 13 months

Fuel Efficiency -I GE Capital Modular Space

JFBC Co$ritg o/Cod ntdllospih! II'mtc

Quarterly Progress ReporI Page 15

Col1baCt DE-FC21-91 MC27205

i , J Lebanon VA Project EquipmentlService Costs

-. . i . - ', . . .--

6 \"' 9

I-

70192 I $C Engineered Drive Inc.

$92€ I $C Entech

70146 I $C $6701 $01 Ernst Gage Co. $67C

$36,81 E

$3E

41820 i-k $36,815 * 12 IHospital Waste, Handling & SubSystems I Essex Conveyor

13 IBolts, nuts 8 screws I Fastenal Company ... . Fastenal Company $8' 70073 I $C

$ 4 3 70074 I $C Fastenal Company ~ ~~~~~

Fastenal Company

Fastenal Company

Fastenal Company

Fastenal Company

Fosterial Company - --_-----. I---_. -

$335 70077 I $C

70087 I $C $731 $01

. . _ , I

Fuel Efficiency

$5,1 I C

$2,708

26 I Service Call - Air Conditioning in Control Room I George Strohm, Jr., Inc.

~ ~ c ~ c o r t AIS ICV IC2S7 - DONLEE TECHNOLOGIES INC -

.JFBC Co-JtftlS o/Clonl ( I I I ~ Mosl)itd Il'c~te Cotitrnct DE-FC21-91 MC27205

Quarterly Progcss Report Page 16

27

28

29

30


Red Oxide Paint Glidden $1 7s

Red oxide Paint Glidden $265

Red oxide paint Glidden $E€

Paint Glidden $81

-I----

701 94

70221

42190B

$0 $4,961 $0

$0 $0 $3,300

$0 $0 $97,001

31 I Sump Pump & controls I Grainger

12

13

32 1 Sump pump and controls 1 Grainger

~~ ~ ~ ~

(3) Transmitters & (3) Valve Bypasses Honeywell Inc. $4,961

Honeywell training for LVA electrical engrloperator Honeywell Inc. $3,300

33 (2-Way radio yellow DOT 6T46SJ-1 I Grainger 1 $574

34 I2-Way radio yellow DOT 6T469-2 I Grainger

35 (Boiler Trim - contact blocks I Heim Co. Edwin

36 (Actuated Valves (2) 4" and (1) 2' (Herman Goldner Co.

37 I Instruments: Pressure Transmitters 1 Honeywell Inc. I $12,569

Honeywell Inc.

$4,097

10 [Honeywell-Equipment checkout & training ' [Honeywell Inc.

I1 I4-20mA Analog Board I Honeywell Inc.

,4 1 Controls Computer Package I HaneywLll Inc.

$C 70063 I $01 $2681

$C 7- I $01 $3581

701 34 $0 $276 $C

$0

$0

$0 $266 $0

701 96 $0 $5,095

7001 0 $0 $12,569

70014

7 0 4 5 $4,097 $0 $01

- DONLEETECHNOLOGIES INC -

A FBC Co-jritig of Con1 nndiiospi/til Wmfr Contract DE-FC21-91 MC27205

Quarterly Progress Repoit Page 17


I n w I- U 0 3 U - W

k 9 0 I-

2 P 2

> a Check 45 Honeywell training - Expense Check Mike Mazur LVA Honeywell Inc. $2'a Request - $2,495

46 1 TransmitterslFlanges I Honeywell, Inc. I $2,5771 70153 ~~

47 Ceramic Rope-400' KAO-Tex 1/2", 103' high density Hostetter Supply Co., Inc. $589 70166

48 Onsite refractory cure Hotwork Corp. $6,950 70081

49 Shredder HydrauliclGear Oils Industrial Lubricants $1,520 70111

-

-

50 IValves d Dampers I Industrial Piping Systems 1 $26,0651 70344 $C

$C 51 I SteamlFeedwater Valves I Industrial Piping Systems I $2,3131 70392 $2,312

$152

$64E

~~~ ~

52 Ilnstrumentation Ball Valves I Industrial Piping Systems I $1521 70109 -

$C

$0

Industrial Piping Systems $646 70115





- ---

lves Equipment $12,932 7 0 9 3

lves Equipment $482 70110

lves Equipment $675 70131

J. T. Thorpe $88,007 70032 .-_I_-

$01 $74 - $0 $01 $488

$01 $84 - $0 $01 $88 + $482

$0

62 I SinWShower Decontamination Stations ILab Safety 1 $3531 70126

I I O ] C 6 S I r l S lev IR2ICJ7 - DONLEE TECHNOLOGIES INC -

J/W' C'o$ritig of Cod oilrlflospifnl JJiisle Coiltract DE-FC21-91 MC27205

Qumterly Progress Repon Page 18

c r2 Y

I f z .. Y

A-

163

164

165

166

167

168

169

170

171

172

I73

I74

I 75

I76

77

78

79

80

-

-

- -_-.

- .-


W v) n

0 W cr

W I- < cc

0 W 4 -I

k 3

5 I- J

z ff W

cc

W W I! cc

n Y? 0 0

0 W

2 I- z E W I cr: 0

H 0 a n 3 z cc cc z1 > u

U < zv) E?

0 -

2 : v)

W

I- 3 2 0 z ~5 I

I- I- 0 z

ff

Q 5 5 2 Q < a 2 VI VI m O W 3

Larson Lightning Protection $2,198 70157 $0 $2,198 $0

Leffler $25 70127 $0 $25 $0

Levinson-Borger $8,579 7oa39 $0 $8,579 $0

Levinson-Borger $5,745 70089 $0 $5,745 $0

Levinson-Borger $3,052 70090 $0 $3,052 $0

M.Glosser & Sons $1,648 70067 $0 $1,W $0

M.Glosser & Sons $3,602 70122 $0 $3,602 $0

Macawber Systems, Inc. 70346 $0 $0 $0

Macawber Systems, Inc. $2,345 70172 $0 $2,345 $0

Macawber Systems, Inc. $152,292 13668 $0 $152,292 $0

Limestone Storage, Handling & Feeding Macawber Systems, Inc. $60,881 416848 $0 $60,881 $0

Contract for Hydraulic Piping Work-shredder system McClure Company, Inc. $15,847 70203 $0 $'/5,847 $0

McDonnell & Miller $277 70145 $0 $277 $0

Lightning Protection

Oil for Roots Blowers

Beams for coal bin structure

Steel grating & beams

Beam, W14 x 90,239" (91 1-3-30)

Sterilization Systemflanks & Pumps '

Sterilization Equipment . Ash Handling: Storage and Screw

Limestone/Ash Equipment checkout & training

Ash Handling: Storage and Screw

-

_-I___

~~ - .---__I -____._

.---___ --.-.--.I--.

Ducting & Piping McClure Company, Inc. $427,034 70085 $58,368 $403,217 $23,817

Boiler Trim - LWCO & pump control -- - LVA Telephone MCI $34 $34

Sterilization Liquid Mixer McMaster-Carr Supply Co. $354 70117 $0 $354 $0

FilterslOilers, Regulators McMaster-Carr Supply Co. $373 70154 $0 $373 ' $0

(24) Ear Muffs and ear plugs, & replacements McMaster-Carr Supply Co. $654 70170 $0 $654 $0

-

-- I*OJCO>l.XlS fCV lT22197 - DONLEE TECHNOLOGIES INC -

e-

81

82

83

84

85

86

87

88

_._

~.

LVA Structural Review Nutec Design Assc., Inc. $8,7x

Design Structural Revisions Nutec Design Assc., Inc. $29,8K -

Chemical Feedwater System Nutmeg Technologies $I,%

Sample Cooler Nutmeg Technologies $ai

114' 304SS Tubing Penn Stainless $192

Refrigerated Room Perle y-Hallday $15,405

Transmation Calibration Philip R. Walker $961 -- Orifice Plates ACB, dipleg, Sluice Proconex $I 2E

$1,305 $(

$1 92

$15,407

$961

$128

$1 0,025

$200

$(

$(

$(

$C

$C

$C

89

93 .--. Flyash Reinjection System: Bed Mat'l Blowers R.M Associates $1 0,025

--. - - . ----.I--.-.-----.-- --- --- Volume switch for ID fan inlet, -50 IWC R.M. Associates

Rentals Unlimited

Robinson

Robinson

---

36 R-Thermocouple Alarm with Fixed Dead Bands Rochester Instru. Systems . ___---

37 ----I Tee, TG x 32 5 / H , 18' long Roltech Industries

$1,875

$54,838

$3,140

$691

$340

$54,838 $C

.-lFlK Co$riiig of Cvnl tiiici Ilospirnl Ilhrrc Contract DE-FC21-91 MC27205



0

n

2' E UI

E 0 W u)'

u E 9 2

701 42 $8,703) $(

701 48 $27C

70112 $C

701 39 $C

$C 701 37

7031 2

701 93

701 86

41810

$C

$C

$C

$C

701 62 $C

R.M. Associates $1 75

Raeden, Inc. -I $68,057

701 73 $0 $1 751 $C

70202 $27,885

701 25 $0 $1,875) $C

41811 $0

387648 $0 $3,1401 $C

70201 $0 $691 I $C

18878 $0 $4 ' $0

18343 $0 $4.3881 $0

~ , , O , < G S I 4% I C Y lR2j97 - DONLEE TECHNOLOGIES INC -


W 52 2 2 5

z1

W

I a 3

Tee, T6 x 32.5#lft, 18" long

-VA Control System

Slide Gates

'lant Encl.lSite PrepIFoundation: Geotechnical Engr.

Soil Borings

2al Gases and Regulators

2al Gases

ixpansion Joints

3ew Point Monitor - Rental

:ans 8. Blowers: ACE & LCB - - ..I-- -- Stack Testing Protocol

Sterilization Testing Nozzles

Sterilization Nozzle, 112'

Shredder Hydraulic Filter

_. . . --... -_ _-. ---_--_-I_-. ~ __- -.

.._I- . ._--.-I _.--. . . _. - - -_ .- .

------ - ...-. --

'ressirre Filters - ---- Startup Assistance

;tiredder - ---- Iffice Supplies for Trailer

W v) n

z P

k! d a

a 2 I- I-

> 2 ur ur z

a W W -I W LT

rf

I- n 3 v) rf

v) 0 0

I W V v)

I 0 W n rf 0

LT 3 u

0 LT W k 3 U zv) 3 2 0

- -I

5 2 W

z $ 5 -

a <s? 2: 5 e

c 2 a

Roltech Industries $443 70097 $0 $443 $C

Roth Enterprises $14,053 70152 $0 $14,053 $C

Rovalvenechnaflow $52,664 70007 $0 $52,665 $C

Schnabel $9,512 70027 $0 $9,512 $C

Schnabel $5,850 $0 $5,850 $C

Scott Specialty $5,384 70119 $0 $5,384 $C

Scott Specialty $2,596 70209 $932 $2,596 $C

Senior Flexonics $25,862 70311 $0 $25,862 $C

Solomat $344 70114 $0 $344 $C

Spencer Turbine $13,060 41809 $0 $13,060 $C

Spotts, Stevens & McCoy $2,000 70151 $0 $2,000 $C

Spray Systems $888 70049 $0 $888 $0

Spray Systems $51 70132 $0 $51 $0

SSI Shredding Systems $489 7co94 $0 $489 $0

SSI Shredding Systems $275 70133 $0 $275 $0

SSI Shredding Systems $1,367 70208 $1,367 $1,367 $0

-__ _-.- ~ --

SSI Shredding Systems $0 $0 $0 ' $0,

Staples $0 $480 $0 Cash $480 Advance

pcjccst.rls ICY 1122/97 - DONLEE TECHNOLOGIES INC -

Page 20

2 . -

!17

!I 8

!I9

!20

!21

!22

!23

!24

!25

!26

!27

!28

29

30

31

32

33

I234

--

--

-

-

__

~

-.

--

-- L , . . _-

Plant EncllSite Prep/Foundntion: Design Steckbeck Engineering

Plant EncllSite Prep/Foundation: Engineer . Steckbeck Engineering

Review of Building 8 Foundation Steckbeck Engineering

Silencer for LVA Stack Stoddard Silencers

Startup Calibration of 2 Coal Weighbelts & training Thayer Scale-Hyer Industries, Inc.

Stack (Chimney) , Tri Fab, Inc.

Golz handheld core drill & 3 bits

Makita grinder diamond tip drill (refractory grinding)

Diamond impregnated grinding wheel;

Ailtonlax Actuator for FD Fan

Sand for Beds

Niilurol Gas I I I W inovcd UGI

Steam Silencer

Emissions Monitoring Equipment: Oxygen

Two (2) Curien! Isolators

(20) Cubic Yard Containers & (5) Pickups

Belden 1064A Multiconductor Cable

Panel Push-Pull BUttGnS. Timers & Relays

----__---

-..---.. _.-I. _.____. .----. ~ _.--- -----1-

- _.-

Tri-boro Concrete

I ri-boro Concrete

Tri-Boro Concrete

Trislate Technical Sales .

US. Silica Sand

-- -..

- -.--I__-

. - - ---- I-- -

-------- -- - -_ .-

. _ - ~ ______.___I_._____I ---I---.. -- - . Vibration & Noise Engr.

W. A. Gregory, lnc

WGS Equipment & Controls

Whitman Warren

York Electric Supply Co.

York Electric Supply Co.

- -----

---- ~ -__--___-- -_- ..-.

--__.-

-- -. - - 1 ~ -

- ______._-I_____ ---

$0

$0

$0

$0

$0

$0

$0

-

$27€

$1,672

$2,44;

$C

$3,065

$6,548

$467

AFBC Co-/i,.iiig oJCoril nntlllospi~ril ll'mre C o m m DE-FC21-91 MC27205

Quarterly Progress Repon Page 21


-1 W cn

-I W LT

4

t;;

E

2

0 u I-

LT Le 3 u $29,12E

0

n

z LT W

U 0 W

2

2 r u LT

41 232

u1 e?

$01 $29,12€

$8,911 70026 $C

$C $31 i

$1,26E

$4,207

$C 70206

70184

41819

$C

$C $19,42E

$1 6E 7KE6 $C

70060 $01 $ 2 4 $C $ 2 4

$27E

$1,672

$2,447

$C 70066

701 88

70380

$C

$C

$C $C 70028

70070 $0

$0

-1 70340 $6,548

$1,038

70204

701 95 + $97 701 55

701 76 $01 $1,038

- DONLEE TECHNOLOGIES INC - f iujLcs! r l , l e v 1122.97

.4FBC' Co-Jritig of Cool ond Mouliiitrl Iliisie COIIU~CI DE-FC21-91 MC27205

Page 22 Quarterly Progress Report .

7oO13

701 07

701 40

701 99

701 78


$0 $9,242 $C

$0 $122 $C

$0 $1,467 $C

$0 $743 $C

$0 $117 $C

4 .SS;;;I;;;er (Eclipse)

37 Gas Heaters/ Valves, Regulators

39

38 I Service for Startup Burner

KO1 Switch for Eclipse burner

$4,523,012 P ROJ ECT EQU I PM ENTEERVlCE TOTAL

n: 0 n 5

$186,874 $3,931,247 $67,774

I-- Yorkaire Inc.

Yorkaire Inc.

Yorkaire Inc, ~~

Yorkaire Inc.

Yorkaire, Inc.

W m Q W -I w n:

: 8 5

v)

I-

n: n: 3 0

$9,242

$1 22

$1,467

$743

$1 17

I

- DONLEE TECHNOLOGIES INC -

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