Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric...

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Quarter turn Electric actuator

Transcript of Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric...

Page 1: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn

Electric actuator

Page 2: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second
Page 3: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second
Page 4: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second
Page 5: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second
Page 6: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second
Page 7: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second
Page 8: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn electric actuator

Page 9: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Modulating Quarter turn electric actuator

Page 10: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn

Electric actuator

Page 11: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 12: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 13: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Local control

station

Mechanical stopper

(travel limit)

Page 14: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 15: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 16: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 17: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 18: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 19: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 20: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 21: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 22: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 23: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Quarter turn motorized actuator

Page 24: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Linear (multi-turn)

Electric actuator

GATE VALVE BALL VALVE

Page 25: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

MULTI TURN ELECTRIC ACTUATOR

(also can be used for big sizes of ball, butterfly & plug valve)

Page 26: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

MULTI TURN ELECTRIC ACTUATOR

Page 27: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

MULTI TURN ELECTRIC ACTUATOR ON-OFF duty

Page 28: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

MULTI TURN ELECTRIC ACTUATOR

Page 29: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

MULTI TURN ELECTRIC ACTUATOR

Page 30: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

MULTI TURN ELECTRIC ACTUATOR

Page 31: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

MULTI TURN ELECTRIC ACTUATOR

Page 32: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

MULTI TURN ELECTRIC ACTUATOR

Page 33: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Mounting linear motorized actuator

Page 34: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Mounting linear motorized actuator

Page 35: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Gate valve data

Page 36: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Gate valve data

Page 37: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Gate valve stem data The Acme thread was developed sometime in the second half of the nineteenth century as a profile

well suited to power screws that has various advantages over the square thread, which had been

the form of choice until then. It is easier to cut via either single-point threading or die than the

square thread is (because the latter's shape requires tool bit or die tooth geometry that is poorly

suited to cutting); it wears better than square (because the wear can be compensated for); it is

stronger than a comparably sized square thread; and it makes for smoother engagement of the half

nuts on a lathe leads crew than square does. The Acme thread form name appears as early as

1895.

Acme screw threads are now extensively used for a variety of purposes. Long-length Acme threads

are used for controlled movements on machine tools, testing machines, jacks, aircraft flaps, and

conveyors.

Short-length threads are used on valve stems, hose connectors, bonnets on pressure cylinders,

steering mechanisms, and camera lens movement

Page 38: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to gate valve

For example:

8” gate valve class 150

Valve’s stem diameter = 32 mm

Number of turns = 43 turns

Thrust = 28.8 KN

Torque = 85.5 NM

Page 39: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to gate valve

We choose Rotork linear electric actuator

model IQ-20

With 36 RPM actuator speed, the actuator

torque = 203 NM >>> more than 85.5 NM

So the actuator timing to open/close = 43

turns x 60/36 = 71.7 seconds

Page 40: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to gate valve

Page 41: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to gate valve

The Rotork actuator model IQ-20 has

mounting dimension of F14

We use the group “A” coupling (for rising

stem), the coupling diameter = 38 mm

>>> more than 32 mm of the gate valve’s

stem diameter

The thrust rating of model IQ-20 = 100 KN

>>> more than 28.8 KN of the gate valve

thrust

So the complete model of Rotork linear

electric actuator is IQ20-F14-A

Page 42: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to gate valve

Page 43: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Drive coupling

Page 44: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

SIZING

ROTORK IQ SERIES

MULTI TURN

ELECTRIC ACTUATOR

INTO A

BIG GATE VALVE

Page 45: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to big gate valve

For example: 24” gate valve class 300 Torque = 2,451 NM, with 30 % safety factor torque = 1,3 x 2,451 = 3,186 NM Thrust = 408 KN Stem diameter = 2-1/2 mm Number of turns = 64 turns

Page 46: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

The model IQ-95 can

stand 3,000 NM only !!!!!

So we have to use IQ

multiturn electric

actuator with:

ADDITIONAL bevel gear

model IB.

Sizing linear motorized actuator to big gate valve

Page 47: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

For example:

We choose model IQ-70, at 48 RPM, the torque = 1,020 NM

Sizing linear motorized actuator to big gate valve

Page 48: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to big gate valve

With coupling A, thrust of

actuator model IQ-70 = 220 KN

Page 49: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to big gate valve

The model IQ-70 electric actuator has an ISO-5210

dimension of F25

Page 50: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Multi-Turn gearbox

Page 51: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

MULTI TURN ELECTRIC ACTUATOR

Page 52: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Multi-Turn gearbox

Page 54: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to big gate valve

For example:

We choose the IB-10 gear box

Input ISO-5210 flange from actuator = F25

Output flange to valve = F25

Page 55: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to big gate valve

The IB-10 gear box:

Max ACME thread = 3-3/8” >>> more than 2-1/2” ACME thread of the gate valve

Page 56: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to big gate valve

Page 57: Quarter turn Electric actuator - inko.com.sginko.com.sg/image/data/CATALOG/Valve/Electric actuator.pdf · Gate valve stem data The Acme thread was developed sometime in the second

Sizing linear motorized actuator to big gate valve

24” gate valve class 300

Torque = 2,451 NM with 30 % safety factor torque = 1,3 x 2,451

= 3,186 NM

Thrust = 408 KN

We choose motorized actuator model IQ-70 at 48 RPM, the

torque = 1,020 NM

We choose IB-11 gear model

Nominal ratio = 4

Motorized output torque = 4,067 Nm > 1,020 NM

Valve’s thrust maximum = 500 KN > 408 KN

Nominal advantage = 3.85

Motorized actuator torque + IB-20 gear becomes:

(3.85 x 1,020 NM) = 3,927 NM > gate valve’s torque 3,186 NM