Quality Reference for Pipes

7/25/2019 Quality Reference for Pipes

1/10

Chapter13: QAP's KUWASIP 1/10

______________

CONTRACTOR

_________EMPLOYER

QUALITY ASSURNCE PLAN

QUALITY ASSURANCE PLAN FOR THE MANUFACTURE OF DUCTILE IRON PIPES, INSPECTION & TESTING PLAN

Charcterstics check Cate!r"Ae#c"

Re$arksM % TPI

RA MATERIAL CONTROL

1 Major Chemical 1/lot or atch M!C ! " "

# $errosilico% & S& A( Major Chemical 1/lot or atch M!C ! " "

3 Major Chemical 1/lot or atch M!C ! " "

) Ma*%esi+m P+rit, o- M* Major Chemical 1/lot or atch M!C ! " "

. i%c P+rit, o- % Major Chemical 1/lot or atch M!C ! " "

Ceme%t Material co%-ormatio% Major 1/lot or atch As per IS 11# As per IS 11# M!C ! " W

2 +t+me% Pai%t Spec-ic ra4it, Major 1/lot or atch M!C ! " "

PROCESS CONTROL

1 5eati%* !reatme%t Major Ph,sical 100& ! " "

# i%c coati%* 6epsoit o- 7i% Major Ph,sical 1 per atch ! " "

S'N!

(

C!$)!#e#t*Materia'

T")e !+Check

Qa#t$ !+Check

Re+ere#ceD!c$e#ts

Acce)ta#ceN!r$s

F!r$at!+ Rec!r-

$ (i8+i9 Metal orpi* Iro%

& C SI & M &S & P

AsperMa%+-act+rersSta%9ar9




Silica Sa%/ ;i4erSa%9

Sie4e A%al,sisCompactio%

As per IS 3#< =#000/ IS=33

As per IS 3#< =#000

As per IS 3#< =#000

As per IS 3#< =#000



Ph,sical >Chemcial

Samples co+l9 ?e9ra@% -rom -i%ishe9pipes also

Speci-ic*rar4it,

AsperMa%+-act+rers

Sta%9ar9

AsperMa%+-act+rers

Sta%9ar9

!emperat+rerecor9i%* time c,cle



5eat!reatme%t

Chart

As per IS 3#< =#000

As per IS 3#< =#000

Ma%+-act+rers I%ter%al

;ecor9


2/10

Chapter13: QAP's KUWASIP #/10

______________

CONTRACTOR

_________EMPLOYER

Charcterstics check Cate!r"Ae#c"

Re$arksM % TPI

S'N!(

C!$)!#e#t*Materia'

T")e !+Check

Qa#t$ !+Check

Re+ere#ceD!c$e#ts

Acce)ta#ceN!r$s

F!r$at!+ Rec!r-

INSPECTION AND TESTING

1 "is+al As per IS 3#


3/10

QUALITY ASSURNCE PLAN

PRODUCT NAME. AC PIPES & SPECIALS

Charcterstics check Cate!r" T")e !+ Check Ae#c" Re$arks

RA MATERIAL CONTROL

1 As?estos $i?re Critical Ph,sical !ests Ma%+-act+rer ;e4ie@ ?, IA

CEME! Major IS #


4/10

#D< Major 100& ==9o== ==9o== ==9o==

3D0 Machi#i# & testi# !+ )i)es

3D1 Pipe -i%ishi%* Major Meas+reme%t 100& IS 1. perio9

Co+%ti%* themat+rit, perio9

Ma%+-act+rerIA

!esti%* o-Co+pli%*s

!esti%* 5,9ra+licall,@ith pipe

"is+al chec -ora%, lea

As per IS23


5/10

)D Mari%* Mari%* Major Ste%cili%* 100& ==9o== ==9o==

.D0 RU%%ER SEALING RINGS FOR AC COUPLING & CID 0OINTS.

.D1 "is+al EJami%atio% "is+al checi%* IS .33=1


6/10

2D0

2D1 "is+al EJami%atio% $i%ish a%9 mari%* Major "is+al ==9o==

2D# Meas+reme%t Major ==9o==

2D3 Stri*ht%ess !est ==9o== Major ==9o==

2D) U%i-ormit, Major 6isc !est ==9o== ==9o== ==9o== ==9o== ==9o==

2D. Major ==9o== ==9o== ==9o== ==9o== ==9o==

2D Cr+shi%* stress Major Ph,sical !est ==9o== ==9o== ==9o== ==9o== ==9o==

2D2 r+stii%* Stress Major Ph,sical !est ==9o== ==9o== ==9o== ==9o== ==9o==

2D e9i%* stress Major Ph,sical !est ==9o== ==9o== ==9o== ==9o== ==9o==

N!te. /

ACCEPTANCE CRITERIA TESTS$i%al I%spectio%/!est -or ADCD Press+re Pipes

100& ?,Ma%+-act+rers

As per IS1.


7/10

QUALITY ASSURANCE PLAN

PRODUCT NAME. R(C(C( PIPES.

Cate!r" T")e !+ Check Ae#c" Re$arks

3(2 RA MATERIAL CONTROL

3(3 Ce$e#t . 1D Chemical Critical 1 / (ot S+pplier's !C

= 9o = , sie4e 1 / (ot = 9o = = 9o = = 9o = = 9o = = 9o =

= 9o = (a? !est 1 / (ot = 9o = = 9o = = 9o = = 9o = = 9o =

= 9o = (a? !est 1 / (ot = 9o = = 9o = = 9o = = 9o = = 9o =

9D So+%9%ess = 9o = (a? !est 1 / (ot = 9o = = 9o = = 9o = = 9o = = 9o =

= 9o = = 9o = 1 / (ot = 9o = = 9o = = 9o = = 9o = = 9o =

3(4 Areate Major (a? !est 1 / (ot IS : 33 IS : 33

?D So+%9%ess = 9o = = 9o = = 9o = = 9o = = 9o = = 9o = = 9o = = 9o =

cD Speci-ic *ra4it, = 9o = = 9o = = 9o = = 9o = = 9o = = 9o = = 9o = = 9o =

9D ra9i%* > si7e = 9o = = 9o = = 9o = = 9o = = 9o = = 9o = = 9o =

S'(N!(

C!$)!#e#t *Materia'

CharacteristicsCheck

Qa#t$ !+Check

Re+ere#ceD!c$e#ts

Acce)ta#ceN!r$s

F!r$at !+ Rec!r-

ChemicalA%al,sis

IS : 1#330 FSee%ote #G

IS : 1#330 FSee%ote #G

1DS+pplier#D IA

1DScr+ti%, o- recor9s?, IA#D Co+%ter chec ?,IA o% receit atma%+-act+rers placeD

#D Ph,sicalaD $i%e%ess

?D Sta%9ar9co%siste%c,

cD Setti%* !imeco%siste%c,

eD Compressi4e

stre%*th

aD 6eleterio+smaterials

aD S+pplier's !C?D Ma%+-act+rer's;e*ister

aD S+pplier's!C?D

'

Scr+ti%, o- recor9s ?,IA

1DScr+ti%, o- recor9s?, IA

#D ;a%9om ph,sical4eri-icatio% ?, IA


8/10

Cate!r" T")e !+ Check Ae#c" Re$arksS'(N!(

C!$)!#e#t *Materia'


Qa#t$ !+Check

Re+ere#ceD!c$e#ts

Acce)ta#ceN!r$s

F!r$at !+ Rec!r-

3(5 ater Major = 9o = B%ce i% a ,ear IS : ). IS : ). o4tD !est (a? Ma%+-act+rer Scr+ti%, o- !C ?, IA

3(6 Rei#+!rce$e#t aD Chemical Major = 9o = 1 / (ot

?D Ph,sical Major U!M 1 / (ot

cD 6ime%sio% Major = 9o = = 9o = = 9o = = 9o =

3(7 R88er Ri#s aD 6ime%sio%s Critical = 9o = = 9o = S+pplier's ;eport

?D Ph,sical !est Critical (a? !est 1 / (ot = 9o = = 9o = S+pplier's !C

Critical (a? !est 1 / (ot = 9o = = 9o = S+pplier's !C

9D Corrossio% !est

4(2 PROCESS CONTROL

4(3 aD Q+alit, o- Ceme%t Critical 1 / atch or shi-t

Sol+?ilit, o- Water i%co%crete @ors

IS :)3# PtDI orIS : )3# PtDII orIS : ## a%,*ra9e Fsee %ote)G

IS :)3# PtDI orIS : )3# PtDII orIS : ## a%,*ra9e


aD S+pplier?D IA 1DScr+ti%, o- recor9s?, IA#D Co+%ter chec ?,IA at ma%+-act+rerplace

IS :)3# PtDI orIS : )3# PtDII orIS : ## a%,*ra9e Fsee %ote)G

IS :)3# PtDI orIS : )3# PtDII orIS : ## a%,*ra9e


aD S+pplier?D IA

1DScr+ti%, o- recor9s?, IA#D Co+%ter chec ?,IA at ma%+-act+rerplace

Meas+ri%*

I%str+me%ts

AP( #D. 6SP/ I(

II IS:#. P!=1

1DScr+ti%, o- reports

?, IA#DA+9it chec ?, IA

IS : .3# !,pe Iat+ral orIspore%e

IS : .3# !,pe Iat+ral orIspore%e

1DS+pplier#DMa%+-act+rer

1DScr+ti%, o- reports?, IA Fsee %ote .G

1D S+pplier#D IA

1DScr+ti%, o- !C ?, IA#D Co+%ter chec ?,IA o% receipt atma%+-act+rer placeD

cD Pol,meri9e%ti-icatio%

1D S+pplier#D IA

1DScr+ti%, o- !C ?, IA#D Co+%ter chec ?,IA o% receipt atma%+-act+rer placeD

6etails are ,et to ?ea94ise9

C!#crete !rM!rtar

A%al,sis o-co%crete

IS: ).C( )D.D1

IS: ).C( )D.D1

Ma%+-act+rer'sre*ister

aDMa%+-act+rer

?D IA

1DScr+ti%, o- recor9s?, IA

#D ;a%9om chec IA


9/10


C!$)!#e#t *Materia'


Qa#t$ !+Check

Re+ere#ceD!c$e#ts

Acce)ta#ceN!r$s

F!r$at !+ Rec!r-

Critical 3 / atch IS : ). IS : ).

4(4 Cai# aD Wei*ht o- ca*e Critical , @ei*hi%* M/C B%e per 9esi*% IS : ). IS : ).

?D 6ime%sio% Major IS : ). IS : ).

4(5 aD Spee9 Major ;PM I%9icator

?D !hic%ess o- core Major Spie +a*e IS : ). IS : ).

5(2 FINAL INSPECTION & TESTING

5(3 Major "is+al 100& IS : ). IS : ).

?D 6ime%sio% Major 100& IS : ). IS : ).

cD strai*ht%ess o- ?ore =9o= a+*e 100& IS : ). IS : ).

9D 5,9rostatic test Critical #& IS : ). IS : ). See %ote

eD A?sorptio% test Critical -or each pipe IS : ). IS : ).

?D Compressio%Stre%*th Fat # 9a,sG

Compressio%test


aDMa%+-act+rer?D IA

1DScr+ti%, o- recor9s?, IA#D ;a%9om test to IA

Fsee %ote 1G


aDMa%+-act+rer?D IA

1DScr+ti%, o- recor9s?, IA#D ;a%9om test to IAFsee %ote 1G

Meas+ri%*I%str+me%ts

B%e eachpipe/mo+l9


aDMa%+-act+rer?D IA

1DScr+ti%, o- recor9s?, IA#D ;a%9om chec IA

C!#creti# !+)i)e

B%e eachpipe/mo+l9

Ma%+-act+rerso@% st9

Ma%+-act+ererso@% st9


1DMa%+-act+rer

B%e eachpipe/mo+l9


1DMa%+-act+rer#D IA

1GSecr+ti%, o-;e*ister ?, IA#G ;a%9om chec ?,IA

Fi#a' Cre-Pi)e

aD S+r-ace cracsprojectio% i% ?ore etcD

Ma%+-act+rer'sre*ister a%9 testreport

1DMa%+-act+rer#D IA

1D A+9it chec o%sample ?, IA

Meas+ri%*i%str+me%ts >

+a*es


1DMa%+-act+rer#D IA



1DMa%+-act+rer#D IA


Press+re test@ith p+mp


1DMa%+-act+rer#D IA

As per IS: 3.


10/10


C!$)!#e#t *Materia'


Qa#t$ !+Check

Re+ere#ceD!c$e#ts

Acce)ta#ceN!r$s

F!r$at !+ Rec!r-

Critical As per IS: 3. +%loa9i%*D

3(Proper co=relatio% m+st ?e esta?lishe9 ?, appro4e9 a*e%c, -or c+?e stre%*th ?et@ee% 4i?rator, a%9 ce%tri-+*al process i% case pipes are ma%+-act+re9 ?,Ce%tri-+*al procesD I% a?se%ce o- the same co%4ersio% -actor -or # 9a,s compressi4e stre%*th o- c+?e shall ?e tae% as 1D#. Fre-er cla+se )D.D1 o- IS : ).G

4( B%l, s+lphate resisti%* portla%9 ceme%t to IS:#330/1

Quality Reference for Pipes

Documents

Transcript of Quality Reference for Pipes