Delivering Quality Since 1952.

QUALITY ELECTRONIC PRODUCTS FOR THE MILITARY & AEROSPACE INDUSTRY

MILITARY ELECTRONICS

AIRCRAFT SUPPORT PRODUCTS

AEROSPACE PRODUCTS

AVIONICS SYSTEMS

BATTERY PACKS• Custom Enclosures• IATA, DOT & UL Testing• Battery Chargers

• Industry Leading Design Team• NiMH, NiCH & Alkaline• Li-Ion, Li-Pol & LFP• Smart Battery Technology

KEYPAD ASSEMBLIES• Options for Moisture/Water/Dust Sealing• Switch Actuator Surfaces can be Molded

Tough Silicone Rubber or Printed Graphic Overlays with Back-Lighted Surfaces

• Electro-Mechanical Logic-Level Switch Arrays with or without Electronics & Displays

• Unambiguous Tactile Feel for End Users

MILITARY & AEROSPACE PRODUCTSEpec has been servicing the military and aerospace industry for over 50 years, providing specialized products and services. Our AS9100 and ISO 9001 certified plants globally support various Tier 1, 2, and 3 providers with a wide variety of application critical solutions.

Our Applications Include:• Communications• Helicopter Parts• Countermeasures• Cockpit Lighting• Ruggedized Vehicles• Avionics Systems• Power Supplies

Suncoast Digital Technology is an established design and manufacturer of custom Control Panel and Keyboard Assemblies serving OEM customers in the military and aerospace industries.

Suncoast Digital Technology has been awarded with the US Navy Flight Hardware Certification for development and

production of the T45 Aircraft Avionics Keyboards.

An Epec LLC Company

CABLE ASSEMBLIES• Wire Harnesses & Cable Assemblies• Overmolded Cables• Flat Ribbon Cables• Power Cables• Shielded Cable Assemblies

• Wire Processing and Termination• Ultrasonic Welding• Turnkey Solutions• CE/UL• Adhere to IPC 620 Workmanship Standards

ENGINEERING & DESIGN SUPPORTEpec can provide complete engineering and design services for all our engineered products, from concept through production, in a quick and efficient time frame. With over sixty years of experience and knowledge across diverse industries, Epec has the ability to think outside the box and create innovative designs and solid manufacturing solutions.

Our Engineering Capabilities Include:• Control Panel Design• Membrane Switch Design• Silicone Rubber Keypad Design• Touch Panel Integration• Electronic Design• Battery Design & Assembly• PCB Design & Layout Services• Cable Assembly Design• Reverse Engineering Available

PRINTED CIRCUIT BOARDS• Leader in Quick-Turn PCBs• Up to 34 Layers• Fine Lines & Spaces• Heavy Copper / EXTREME Copper

• Thermal Clad• Many RoHS and RF Materials• Blind & Buried Vias• Controlled Impedance

In House Engineering and Design Services

0.669"

17.00 mm

0.079"2.00 mm

0.031"

0.78 mm

0.140"

3.56 mm

0.070"

1.78 mm

0.039"

1.00 mm

Ø 0.512"13.00 mm

0.315"

8.01 mm

0.570"14.48 mm

0.570"14.48 mm

0.570"14.48 mm

0.187"4.76 mm

Non-conforming ass’y condition

Non-conforming ass’y condition

PCBClearance limit

DRAWING NUMBER: Ni-MH 1/3 AA - 250mAh

DESCRIPTION: New fish paper design

DATE: 12/21/11 DRAWN: M.M.

Epec, LLC

174 Duchaine Blvd., New Bedford, MA 02745

P: 508-995-5171 F: 508-998-8694

www.epectec.com

0.276"

7.00 mm

ont view

Tab (9X) - front view

Clearance detail - Scale 2:1

Pack clearance - front view

Fish paper

Fish paper

Shrink wrap

Ø 0.551"14.00 mm

0.555"14.10 m

m

1.100"27.94 m

m

2.425"61.59 m

m

2.925"74.29 m

m

3.305"83.94 m

m3.425"

86.99 mm

3.805"96.64 m

m3.925"

99.69 mm

4.305"109.34 m

m

9.665"245.49 m

m9.915"251.84 m

m

9.970"253.24 m

m10.220"

259.58 mm

10.275"260.99 m

m

10.525"267.33 m

m

10.580"268.73 m

m

10.830"275.08 m

m

10.885"276.48 m

m

11.135"282.83 m

m

11.190"284.23 m

m

11.440"290.57 m

m

12.573"319.35 m

m

12.604"320.15 m

m

15.924"404.46 m

m

15.953"405.21 m

m

16.787"426.39 m

m

0.000"0.00 m

m

4.745"120.53 m

m

0.450" mm

1.300"

33.02 mm

1.500"

38.10 mm

125.78 mm

9.607"244.01 m

m

11.500"292.10 m

m

0.315"

8.00 mm

0.765"

19.43 mm

0.915"

23.24 mm

1.215"

30.87 mm

1.515"

38.48

1.665"

42.29 mm

2

0.000"

0.00 mm

R 0.125"

3.18 mm

0.224"

5.69 mm

0.343"

8.71 mm

0.381"

9.68 mm

0.531"

13.49 mm

0.573"

14.56 mm

0.644"

16.35 mm

0.616"

15.65 mm

1.394"

35.40 mm

1.442"

36.62 mm

1.831"

46.51 mm

0.000"

0.00 mm

0.564"

14.32 mm

0.944"

23.97 mm

1.064"

27.04 mm

1.444"

36.68 mm

1.564"

39.74 mm

1.944"

49.38 mm

2.064"

52.44 mm

2.444"

62.08 mm

0.000"

0.00 mm

Detail C (k

ey embossing)

scale 3:1

Detail B (L

ED window embossi

ng)

scale 3:1

See Detail A

0.010"0.25 m

m

0.020"0.51 m

m

0.010"0.25 m

m

0.020"0.51 m

m

See Detail C

Notes:- Material is compression molded silicone rubber.

- Color of material is Pantone gray 431U.

- Durometer of material is 50 (type A).

- Dimensional tolerance for molded rubber product is per the RMA “A1” standard.

- No screen printed key graphics required.

SCALE 2 : 1

A

A

B

0.0

DETAIL B (6X)

C

FRONT VIEW

BOTTOM VIEW

0.623"15.83 mm

0.438"

11.13 mm

R 0.344" Typ.

8.74 mm

R 0.281" Typ.

7.14 mm

R 0.125" Typ.

3.18 mmR 0.047" Typ.

1.19 mm

2.988"75.89 mm

0.625" Typ.

15.88 mm

0.200" Typ.

5.08 mm

0.085"2.16 mm

1.278"

32.46 mm

0.000"0.00 mm

0.840"

21.33 mm

0.505"

12.83 mm

0.528"13.41 mm

0.350"

8.89 mm

0.175"

4.45 mm

0.125"3.18 mm

R 0.315" Typ.

8.00 mm

R 0.079" Typ.

2.01 mm

R 0.015" Typ.

0.38 mm

0.040"

1.00 mm

0.114"

2.90 mm

R 0.040" Typ.

1.00 mm

3.000"76.20 mm

10.685"

271.40 mm

1.980"50.29 mm

0.750"19.05 mm

0.750"19.05 mm

1.600"40.64 mm

0.275"

6.99 mm

0.550"

13.97 mm

0.640"

16.26 mm

0.154"

3.91 mm

0.310"7.87 mm

0.390"9.91 mm

R 0.165" Typ.

1.90 mm

R 2.000" Typ.

50.80 mm

0.085" Typ.

2.16 mm

DRAWING NUMBER: n/a

DESCRIPTION: Membrane switch with graphic overlay & tactile domes

REVISION: -

Epec, LLC174 Duchaine Blvd., New Bedford, MA 02745P: 508-995-5171 F: 508-998-8694www.epectec.com

Circuit Matrix

switch

SW 1

# 2# 1 # 3 # 4 # 6# 5 # 7 # 8 # 9 # 10 # 11 # 12

SW 2

Pin 1

D1

D1

D2

D2

D3

D3 green

orange

red

D4

pinsLED

1.24

0"31

.50

mm

1.517"38.53 mm

0.78

9"20

.05

mm

Ø 0.344"8.73 mm

3X Ø 0.302"7.67 mm

1.160"29.47 mm

1.539"39.10 mm

2.288"58.12 mm

5.024"127.62 mm

5.818"147.77 mm

6.154"156.32 mm

0.32

8"8.

32 m

m

1.14

6"29

.11

mm

2.31

1"58

.71

mm

3.25

3"82

.63

mm

3.78

1"96

.03

mm

0.00

0"0.

00 m

m

4.766"121.06 mm

5.268"133.81 mm

0.000"0.00 mm

2X Ø 0.270"6.85 mm

(conductivesilver pad)

4X R 0.039"1.00 mm

EPEC date code

2X metal domes

2X vent/retainer

exposed carboncontacts (front)

dielectric coat (front)

Asia brand connector(12-pin female)

Front View Assembly

Back View Upper Circuit Layer

Total part thickness = approx. .032” (.81mm)

0.84

7"21

.52

mm

0.364"9.25 mm

4.142"105.20 mm

Custom

er C

hange

Not

es

1.

2.

3.

4.

CUSTO

MER

PROOF

APPR

OVA

L (che

ck on

e box

)

C

hanges

req

uired

(make

notes

below

)

A

pprove

d

Signa

ture:

____

____

____

____

____

____

Date: _

____

___

Pantone

PMS B

eige 7527 C

ile do

mes

40g

een, orange)

using

play areas)

4X R 0.039"

1.00 mm

2X Dome emboss

Ø 0.401"

10.18 mm

3X Flat emboss

Ø 0.200"

5.08 mm

4X R 0.172"

4.37 mm

0.544"

13.82 mm

3.819"

97.00 mm

0.000"0.00 m

m

1.489"37.81 m

m

2.654"67.41 m

m3.468"

88.09 mm

3.819"97.00 m

m

0.000"0.00 m

m

1.188"

30.17 mm

1.571"

39.91 mm

2.318"

58.88 mm

4.798"

121.86 mm

5.054"

128.38 mm

5.299"

134.60 mm

5.836"

148.25 mm

6.217"

157.90 mm

0.000"

0.00 mm

0.720"18.30 m

m

1.445"

36.70 mm

Flat emboss

Ø 0.273"

6.94 mm

Graphic Overla

y

Graphic Overla

y (detail)

0.766"19.46 m

m

5.414"

137.53 mm

Note: This d

ocument w

ill be use

d by Epec to m

anufacture your p

roduct. Y

our signed appro

val of th

is proof is

the

your require

ments. H

owever, before sig

ning this p

roof, i

t is your r

esponsib

ility to

ensure th

at there are no erro

rs

displayed on th

is docu

ment. Epec i

s not r

esponsib

le for a

dditional c

osts asso

ciated w

ith pro

duct changes t

hat you

may request

after y

ou have approved th

is docu

ment.

DRAWING N

UMBER: n/a

DESCRIPTION: S

ilicon

e key

pad,

rear d

etails

REVISION: -

SCALE

: 1:1

DATE: 1

/4/12

DRAWN: M

.M.

Epec,

LLC

174 D

ucha

ine Blvd

., New

Bedfor

d, MA 02

745

P: 508

-995-5

171

F: 508

-998-8

694

www.epec

tec.co

m

0.404"

10.25 mm

0.474"

12.04 mm

13X Ø 0.118"

3.00 mm

0.482"

12.25 mm

0.548"

13.91 mm

R 0.302"

7.67 mm

R 0.184"

4.67 mm

R 0.304"

7.73 mm

R 0.183"

4.65 mm

0.337"

8.56 mm

0.259"

6.58 mm

0.363"9.21 m

m

0.278"7.07 m

m

R 0.430"

10.91 mm

R 0.107"

2.71 mm

R 0.336"

8.53 mm

R 0.082"

2.08 mm

0.355"9.01 m

m 0.270"6.86 m

m

0.26.68

R 0.320

8.13 mm

A

A

0.035"0.89 m

m

0.020"0.51 m

m

Rear view

Section A-A

(sca

le 2:1)

e 4:1)

Detail F

Detail E

Detail D

See Detail C

See Detail D

See Detail F

See Detail E

Visit Our Website @ www.epectec.com

Cage Code 3HEW7

CONTACT US

CERTIFICATIONS

Our knowledgeable staff has many years of experience in the industry. We welcome the opportunity to put our skills to work for you! Please contact us with any questions or requests.

We are very proud of the high quality products we manufacture. Over the years, we have received an impressive collection of quality awards from customers both large and small.

North American Headquarters176 Samuel Barnet Boulevard New Bedford, MA 02745

Manufacturing Center2310 Tall Pines Drive, Suite 240-WLargo, FL 33771

Contact Us By Phone:Toll Free: (888) 995-5171Office: (508) 995-5171

Contact Us By Email:Email: sales@epectec.com

Stay Connected with Epec Engineered TechnologiesJoin our social community and keep in touch with all our latest technology investments, current news, upcoming events, and promotions.

AMERICA'S OLDEST. A HISTORY OF INNOVATION.Since 1952 Epec has been connected to the development of the PCB and the electronics industry.

Epec was formed through the merger of Electralab and Printed Electronics Corp (EPEC), who were proudly two of the five founding members of the IPC, the 2,900 member trade association supporting the $1.5 trillion global electronics industry.

From pioneering innovation in the PCB industry with R&D, training and setting professional core values, the legacy of Epec has now passed to a new generation of very bright young people, and continues the great tradition of imagination.