Quality Air Solutions
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Transcript of Quality Air Solutions
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Quality Air Solutions
FX1-21 Hot Gas Bypass Refrigerant Dryers
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FX1-21 Refrigerant DryersSimple Reliability
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FX1-21 Refrigerant DryersSimple Reliability
Introduction To The New Range
Why The Redesign ?
Available Range
Scope Of Supply
Working Principal
Features & Benefits
Approvals & Options
Installation
Support Material
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FX1-16 Refrigerant DryersWhy The Redesign?
More models – which means closer match to each customer’s demand
Increased number of standard features – improved customer benefit
Improved performance, more variants and approvals – increased competitive advantage
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FX17-21 Refrigerant DryersWhy Extend The Range ?
The existing FX range is a highly successful product line, reliable and competitive.
There’s a genuine market need for simple, good quality dryers in this size range.
Having two very different dryer lines enables us to better fight the competition.
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FX1-5November 2005
FX17-21 Product IntroductionCompleting The Total FX Range
FX17 – 21March 2008FX6-12November
2005FX13-16
November 2006
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FX1-16 Refrigerant Dryers
Maximum Conditions 50HzAmbient temp 43°CInlet temp 55°CInlet pressure 13 (16) bar(g)
Reference Conditions 50Hz : Ambient temp 25°FInlet temp 35°FInlet pressure 7 bar(g)
Product Range
Reference Conditions 60Hz : Ambient temp 100°FInlet temp 100°FInlet pressure 100 psi(g)
Maximum Conditions 60HzAmbient temp 110°FInlet temp 131°FInlet pressure 189 (232) psi(g)
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FX17-21 Refrigerant DryersProduct Range
Reference Conditions 60Hz : Ambient temp 100°FInlet temp 100°FInlet pressure 100 psi(g)
Maximum Conditions 60HzAmbient temp 115°FInlet temp 140°FInlet pressure 189 psi(g)
Model Number
Outlet Pressure Dewpoint 41°F/5°C
Outlet Pressure Dewpoint 39°F/4°C
Power Consumption
Maximum Working Pressure
Inlet Capacity Pressure Drop Inlet Capacity Pressure Drop
l/s cfm bar psi l/s cfm bar psi kW HP bar psi
FX17 424 899 0.27 3.96 400 860 0.25 3.63 5.47 7.3 13 189
FX18 530 1124 0.38 5.49 500 1000 0.30 4.35 5.82 7.8 13 189
FX19 618 1310 0.41 5.89 583 1216 0.35 5.08 7.26 9.7 13 189
FX20 883 1872 0.34 4.92 833 1760 0.30 4.35 9.60 12.9 13 189
FX21 1187 2517 0.28 4.07 1120 2400 0.25 3.63 12.50 16.8 13 189
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FX1-21 Refrigerant DryersThe Cost Effective Solution
A cost efficient package, free of design compromises, providing dry air for the majority of compressed air applications.
The FX is designed to provide:
• Full scope with no frills• Simple reliability in terms of performance and operation• No options, which can complicate the design• Industry standard pressure drop
Result
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FX1-21 Refrigerant DryersPDP of 3°C/38°F For A Corrosion Free Process
The FX removes the moisture from the air and with it the risk of damage to equipment, machines and even and final product.
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FX1-16 Refrigerant DryersKey Features Of The FX Range
Efficient heat exchanger with air-to-air side chosen for operational reliability and steady performance
Inlet and outlet connections on all FX are conveniently positioned on the back of the unit
Industry standard pressured drop Simple control panel
with on/off switch and PDP indicator
Basic scope of supply includes a HGB but remains cost effective
Refrigerant circuit sized to always provide dry air
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FX17-21 Refrigerant DryersKey Features Of The FX Range
Efficient heat exchanger with air-to-air side chosen for operational reliability and steady performance
Inlet and outlet connections on all FX are conveniently positioned on the back of the unit
Industry standard pressured drop
Simple control panel with on/off switch and PDP indicator
Basic scope of supply includes a HGB but remains cost effective
Refrigerant circuit sized to always provide dry air
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FX1-21 Refrigerant DryersA Totally Self Regulating Dryer Providing Constant Dry Air
Integrated water separator– The FX6-21 include an integrated
high efficiency water separator, which facilitates a low and reliable pressure dew point
Air-to-air heat exchanger– All models include an air-to-air heat
exchanger as standard, which prevents condensation forming on the outside of the pipe system
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FX1-21 Refrigerant DryersA Totally Self Regulating Dryer Providing Constant Dry Air
Electronic drain– The FX1-21 include an electronic
water drain as standard, ensuring reliable evacuation of the water separator, which thereby increasesthe reliability of the total machine
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FX1-21 Refrigerant DryersA Totally Self Regulating Dryer Providing Dry Air Constantly
Pressure drop– Market competitive pressure drop
means that every FX customer can reduce cost through energy savings
– Reducing the pressure requirement and therefore the energy consumption of the compressor, brings bigger savings than most cycling or thermal mass units can achieve
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FX1-5 Brazed Plate Heat Exchanger DryersFeatures and Variants
Inlet and outlet connections on the back of the unit
HGB supplied on all machines
R134a refrigerant
Electronic drain as standard
Brazed plate heat exchanger with air-to-air side
Separate centrifugal water separator
Simple control panel with PDP gauge
All units available in:– 230V 50Hz IEC– 230V 60Hz CSA and UL– 115V 60Hz CSA and UL (inclusive of plug)
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FX1-5 Compact and Easy to InstallFeatures and Variants
The unit can be placed next to the wall
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FX1-5 Brazed Plate Heat Exchanger DryersA Totally Self Regulating Dryer Providing Constant Dry Air
1. Refrigerant compressor2. Condenser3. Condenser fan4. Capillary filter5. Capillary tube6. Refrigerant/air heat exchanger7. Refrigerant separator8. Hot gas bypass9. Air/air heat exchanger10. Water separator11. Automatic timer drain
The FX1-5 The FX1-5 Brazed Brazed plate heat exchanger plate heat exchanger with air-to-air sidewith air-to-air side
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FX6-16 Refrigerant DryersFeatures and Variants
Inlet and outlet connections on the back of the unit
HGB supplied on all machines
R404a refrigerant
Electronic drain as standard
Aluminium block heat exchanger with air-to-air side
Integrated water separator
Simple control panel with PDP gauge
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FX6-16 Refrigerant DryersFeatures and Variants
FX13-16 are available in:– 400V 3PH 50 Hz IEC– 460V 3PH 60 Hz CUL US
FX6-12 are available in:– 230V 50Hz IEC– 230V 60Hz CSA and UL– 115V 60Hz UL (inclusive of plug)– FX6-7 115V 60Hz CSA (inclusive
of plug)
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FX17-21 Refrigerant DryersFeatures and Variants
Inlet and outlet connections on the back of the unit
HGB supplied on all machines
R404a refrigerant
Electronic drain as standard
Aluminium block heat exchanger with air-to-air side
Integrated water separator
Simple control panel with PDP gauge
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FX17-21 Refrigerant Dryers
FX17-21 are available in:– 400V 3PH 50 Hz IEC– 460V 3PH 60 Hz CUL US
Features and Variants
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FX6-21 Refrigerant DryersA Totally Self Regulating Dryer Providing Constant Dry Air
1. Refrigerant compressor2. Condenser3. Condenser fan4. Capillary filter5. Capillary tube6. Refrigerant/air heat exchanger7. Refrigerant separator8. Hot gas bypass9. Air/air heat exchanger10. Water separator11. Automatic drain
In FX6-16 Aluminium block heat exchanger with air-to-air side and built-is water separator is used for maximum heat transfer efficiency and reliable water evacuation
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FX1-21 Refrigerant DryersRecommended FX Installation Layout
FX dryer
Outlet Air Quality
Moisture +3°C/38°FParticles 0.01 micronOil content 0.01 ppm
ISO Class 1.4.1
A “wet” air receiver not only acts as a buffer, but also removes free water, which helps the dryer
The DD pre-filter protects the heat exchanger in the dryer, reduces the oil content of the air and removes particles above 1 micron
The PD after-filter removes much of the remaining oil (0.01ppm) and particles bigger than 0.01 micron.
Installing a bypass on the dryer and filters means that servicing can be carried out without disruption the air flow.
The use of electronic no loss drains not only saves valuable compressed air, but also reduces the chances of blockages and failures
A condensate separator is necessary to ensure that the drainage system is not polluted with oil
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FX1-21 Product InformationFinal Product – Support material
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FX1-21 Refrigerant DryersTop 5 Selling Points
Simple to install and easy to operate
Market standard performance, a good quality machine built to the same high standard as all other Atlas Copco equipment
New heat exchanger with integrated air-to-air side eliminates risk of outlet pipes corrosion
Integrated water separator reduces components and pressure drop whilst increasing reliability
Electronic drain ensures proper operation of the water separator and increases overall reliability
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