QSI 490

QuincyQSI 490

AIRCOOLED &WATERCOOLED

MODELS

# PARTS●

MANUAL

.—..——

ALPHABETICAL INDEX

AIRFILTER GRouP(sTANDARD) .... .. .... ...... ............ ....................e.......................33

AIR FILTER GROUP (HEAVY DUTY) ... ....................... ............ .. ............ .... ..........34.35

AlwolLREsERvolR GRouP ... ..... ..... ...................... ............ ........ .....................l8.l 9

AIRPIPING GROUP (LESS AflERC~LER) . .......... ...... ...... ...... .............. ...... ..........32

AIRPIPING GROUP (AIRC~LED WITHAFTERC~LER) ....... .......... .. ...... .. ...... .. ...36-37

AIRPIPING GROUP ~A~RC~LEDWITH AFTERC~LER) .. .. ...... .................... ...38-39

BAslcmMPREssoR GRouPs .. .. . ....... .......... ............ ............ .................... ..... ...4.5

CABINETG~UP (AIRC~LED) . .... .... ............ ...... ...... .................... ........ ........ ...64.65

CABINET GROUP (WATERCOOLED)... .. .. ...... .... ...... ............ .......... .... ........ ...........66-67

~N~OLPIPING GROUPS.................. ...................... ...... .... .. .... ................ ...44 THRU 51

DISCHARGE PIPING GROUP....... .. . .. .......... .......... ........ .... ...... .............. ...... ......2o.2l

DRIVE COUPLING GROUP.. .. ........ .......... .......... .............. .......... ........ ............ .....l4.l 5

ELEC~lCA @NTROLGROUPS .... ........ .. .......... ............ .......... ........ .. .. ...... ...52 THRU 55

FAN MOTOFUSTARTER GROUPS ..... .... .......... ...... ...... ................ .... ...... .. ........ ...62.63

lNLETvALvE GRouP .. .. ............ ...... .......... .......... ............ .......... ............ ........ ..l6.l 7

lNSTRUCTIONS.PIPE Coupling ASSEMBLY.. ...... .......... ...... ...... .... ........ .... ...73 THRU 76

LuBRlcATloN sPEclFlcATloNs .... .. .... ...... .... ...... ............ .......... .......... .... .......... ...3

mTomTARTER GRouPs .... .... .. ........ .......... ............ .......... .. ........ ........ ......6 THRu 13

OiL~RGR~PS ............. .... ...... .............. ............ .......... .......... ........ ...... ...22.23

OtLPIPING GROUP (AIRC~LED LESS OILPuMP) . ............ .......... .... ...... .. ........ ...24.25

OILpiplNG GROuP(AIRCOOLED WITHOIL PUMP) ............ .......... ..... ........ ..........26.27

OILPIPING GROUP (WATERC~LED LESS OiLPUMP) ... ......... .......... ........ .... ......28-29

olLPIPING GRouP(wATERcmLED wlTHolL PuMP) ........... ........ ........ .............3o-3l

REmMmNDED sPAREPARTs ................. ............ .......... .. ............ ...... .. .......... ....77

sERIALNuMBER lDENTIFlcATloN ................... .................. .............. ...... .......... .. ...2

~SF~~RG~UPS ...... .. ...... .... ...... .. .......... .... ...... .......... .... ...... .... .... ...56 THRU 61

wATERPIPING GmuP(LEss AFTERcmLER) .... ............ .......... ...................... ...4o.4l

WA~RPIPING GROUP ~lTHAFTERC~LER) .... ................ ...... .... .. ...... .......... ...42.43

SCHEMATICS

CONTROL PIPING .......... ...... ............ ...................... .................... ........ ............. ...68

WIRING, AUTO DEMAND, WP1690B ... ........... .......... ............ ................ .. ............ ..7O

WIRING, AUTO DUAL, WP1690A... .. .......... .......... ............ ...... .... .................. .... ..7 I

WIRING, CONTINUOUS RUN, WP1690C ... ............ ..... .......... ...... ...................... ......69

WIRING, MOTOWSTARTER, WP1691 F... ............ .......... ............ ........ .... ........ ......72

50075-101 1

SERIAL NUMBER IDENTIFICATION

The serial number tag is located on the top flange of the unit frame just left of the control panel.

ORDERING REPLACEMENT PARTS

Prompt service can be rendered on replacement part orders if the following information is given :

1.

2.

3.

4.

The serial number must be given when ordering replacement parts.

State the exact part number needed. Do not order by index numbers, as index numbers are repeatedthroughout this manual, and if used for ordering parts will necessitate time consumingcorrespondence.

State the exact quantity needed.

State the preffered type of transportation.

ALL REPLACEMENT PARTS ARE TO BE ORDERED THROUGH AN AUTHORIZED DISTRIBUTOR.INSIST ON GENUINE QUINCY PARTS ONLY! FAILURE TO DO SO MAY VOID WARRANTY

!KmsE

Do not operate this compressorwithout all guards and acousticalpanels in place.

DANGER: Air from this compressor will cause severe injury or death if used forbreathing or food processing. Air used for these processes must meet OSHA 29CFR 1910 or FDA 21 CFR 178.3570 regulations.

50075-101 2

——.. .... .—

HELICAL SCREW LUBRICATION OILS

We recommend that all QSI compressors be filled with oil that meets one of the following specifications:

Motor WAPI SERVICE SF-CD - SAE 20W Viscositv

MIL-L-2104D - SAE 20W Viscostiy “MI L-L-46152B - SAE 20W Viscosity

Additional information may be found in the QSI Instruction Manual

If a compressor is going to be subjected to sub-freezing temperatures, contact an authorizedQuincy Compressor Distributor.

Should requirements necessitate a synthetic oil, it will be necessary that the order so state, sothat the compressor may be filled with synthetic oil for the particular application. If the orderdoes not specify type oil, the compressor will be shipped with motor oil as specified above.

Synthetic lubricants may not be compatible with components used in a Quincy helical screwcompressor shipped from Quincy originally using petroleum oil. If it is deemed necessary toconvert any such unit to synthetic lubrication, please contact an authorized Quincy Compressordistributor.

The following information will be required by the distributor:

Mode l_______________—–– ____________

Serial No. —

Oil Originally Used

Oil Now Used (If Changed)

Oil To Be Used

50075-101

.. .. . . .

BASIC COMPRESSOR GROUPS

50075-101

. . ..._—

BASIC COMPRESSOR GROUPS--------- -—-— - —--- —-—-—-.-— ----- ———--—_ -_- ———-——————-—-— -_-— -—- ———-—---— ---— .

INDEX PART PARTNUMBER QTY NUMBER QTY NUMBER DESCRIPTION

----- —-—--—-— -—-—- —- —- —--- ——---—---- —- ——--—-— -—- —- —- —- —- ——-—---— ---- —-—----- .

123456789101112131415161718192021222324

25

26272829303132333435

363738

125319-001W/O OIL PUMP

1 22435-12 200542 201801 22436-21 22313-11 22314-11 62685 225892 225252 40291 225182 22749-2584 1211601 22518-21 23230-11 1201891 232171 232181 22592-11 225671 232052 124145-005

10 123478-L1O8 90386-L12

10 90386-N14

1 22749-2494 123476-J127 2719

11 123478-N171 23207

NOT USEDNT USEDNOT USEDNOT USEDNOT USED

NOT USEDNOT USEDNOT USED

1221111512124

111i1112

10

4

1014711141111

125319-002 BASIC COMPRESSOR GROUPW/ OIL PUMP22435-1200542016022436-222313-122314-16266225892252540292251622749-256121160NOT USED23230-1120189232172321622592-12256723205124145-005123478-LI O

90366-L14

90386-N1522749-249123478-J122719123478-N172320790366-L15125452-003225612251720071

CASING - INLET, COMPRESSORBEARING - ROTOR, SUCTION ENDRING - RETAINER, BEARINGHOUSING- ROTOR, COMPRESSORROTOR - MALE, COMPRESSOR (NOT FOR SALE)ROTOR - FEMALE, COMPRESSOR (NOT FOR SALE)PIN - STOP, ADAPTERBEARING - ROTOR, DISCHARGE ENDRETAINER - BEARING, CCA4PRESRPIN - NAMEPlATECAP - DISCHARGE, COMPRESSOR“ORING - l/~ WIDE X 6.120.0.PLUG - PIPE, 1/8 NPTCAP - DISCHARGE, COMPRESSORGASKET - INLET HOUSINGPLATE - PATENTPLATE - COVER, OIL GALLERYGASKET - PIATE, OIL GALLERYSEAL - OILADAPTER - SEALSPACERPIN - DOWELSCREW - HEX., 3/6-16 UNC X .75, GRADE 5 (@ 30 FT.-LBS.)SCREW - COUNTERBORE, 3/8-16 UNC X 1.03, GRADE 8(@ 45 FT.-LBS.)SCREW - COUNTERBORE, 3/8-16 UNC X 1.25, GRADE 8(@ 45 FT.-LBS.)SCREW - COUNTERBORE, 1/2 -13 UNC X 1.25, GRADE 8(@ 75FT.-LBS.)SCREW - COUNTERBORE, 1/’2-13 UNC X 1.50, GRADE 6 (@ 75FT.-LBS.)VRING - l/S- WIDE X 5.12 O.D.SCREW - HEX., 1/4-20 UNC X 1.00, GRADE 5PLUG - PIPE, 1/4 NPTSCREW - HEX., 1/2-13 UNC X 2.00, GRADE 5 (@ 75 FT.-LBS)PLUG - PIPE, 1/8 NPTSCREW - COUNTERBORE, 3/6-16 UNC X 1.50, GRADE 8(@ 45 FT.-LBS.)PUMP - OILRETAINER - BEARING, COMPRESSORADAPTER - OIL PUMPGASKET - OIL PUMP

@ INDICATES TOROUE VALUE IN FOOT POUNDS (DRY THREADS)

TENANCF Pm1 122416-3 GASKET -,003 THICK1 122418-2 GASKET - ,W THICK1 122416-1 GASKET -.005 THICK

-.

50075-101

MOTOR AND STARTER GROUPS(AIRCOOLED MODELS)

/’-43w“

-@

50075-101

.-. -—.-—.. —.. —...


__________ —_—___.. _—______— - —---------— -—---—-—-———-—-——————————- -


.- —-———-—---—-—-—-—-———— ------------------------------------------------------- -

1

234567

891011121314151617Is1920212223242526

1234567891011

12

1374

151617

1819

20

21

2223

2425

26

125011 -41B100 H.P.

1 120487.

.

.

.8 21962

.

.

.

.4 12347 B-R204 123115-12C8 21961

.

NOT USED

.

.

.4 124364-R021 22454-12 8052

125100-42A100 H.P.

1 212571 9836

2 93381 9839

7FT 98482 9840

1 98378 21962

27FT 94111 23487-2403 123478-N1O

2 9842

3 122242”’4 123478-R20

4 123115-12C8 219613 1231 15-08C

NOT USED12 9413

6 40752-N12

6 124366-N02

NOT USED1 1100054 124364-R021 22454-12 8052

125012-41B125 ti.P.

1 120767

.

.

.

.

.8 21962

.

.●

.

.

4 123478-F1204 123115-12C

8 21961.

NOT WED..

●

.

4 124364-R02

1 22454-32 8052

125012-42B125 H.P.

1 120769..

.

.

8 21962..

.

.

.

4 123478-R204 123115-12C8 21961

.

NOTUSEO.

●

.

.

.

4 124364-R021 22454-32 8052

MOTOR AND STARTER GROUP, 200 VOLT

MOTORBUSHING - REDUCERLOCKNJT

ELW - FLEXIBLE CONDUITCONDUIT - ELECTRICAL, FLEXIBLESLEEVE - INSULATINGCCX4NECTOR - CCNDUIT

SHIM - MOTOR, .005 THICKWIRE - ELECTRICAL, BLACKSTARTERSCREW - HEXLOCKNUTOVERLOAD - THERMALSCREW - HEX., 3t4-10 UNC X 2.75, GRADE 5LOCKWASHER - 3/4SHIM - MOTOR, .015 THICKL0C4QVASHER

PLATE - RISERCCNNECTCRSCREW- HEX.NUT - HEX.

FLATWASHERDECAL - OVERLOADNUT - HEX,, 3/4-10 UNCSWITCH - PRESSURELOCKNUT - CONDUIT


bK3TORBUSHlffi - REDUCERLCClU4UlELBOW FLEXIBLE CONDUiTCCX4DUIT - ELECTRICAL, FLEXIBLESLEEVE - INSULATING

COFWECTOR - CCNDLIITSHIM - MOTOR, 005 THICK

WIRE - ELECTRICAL, BLACKSTARTER - ‘SOUARE D“

SCREW - HEX., IR -13 UNC X .75, GRADE 5SCREW - HEX.L-NUT - CONDUITLOCKNUT

OVERLOAD - THERMALSCREW - HEX., 3/4-10 UNC X 2.75, GRADE 5LOCKWASHER - 3/4SHIM - MOTOR, .015 THICKLOCKWASHER - 1/2LOCKWAS-iERPLATE - RISER

mwEcTcR

SCREW - HEX., 112-13 UNC X.1 .00, BRASSSCREW-HEX.

NUT - HEX., 1/2-13 UNCNUT - HEX.FLATWASHERDECAL - OVERLOADNUT - HEX., 3/4-10 UNCSWITCH - PRESSURE

LOCKNUT - CONDUIT

“ THESE PARTS ARE SUPPLIED BY THE CUSTOMER“* THERMAL OVERLOAD P/N MAY VARY DEPENDING ON THE ACTUAL MOTOR USED.

REFER TO 0S1 CIRCULAR LEITER # 37 FOR “SQUARE D“ THERMAL OVERLWDS.REFER TO SERVICE ALERT # 49 FOR “GENERAL ELECTRIG THERMAL OVERLOADS,

50075-101


F14

at ..+..

ItI

,0,Ip’252

50075-101 8

-.. .——.-..— -— ...-—.


_________________________________—_—_— -—------- —- ——___—--- —- ——-—-— ——-—-— -—-— .


,.. ———-——- ———-—---—-—-—----—-—-—----—-— -—- ——————————- —- —- —----- —-- ———- —-------— -

1234567891011

12

1314151617

181920212223242526

1234567891011

12

1314151617

181920212223242526

1251 OO-44A100 H.P.

1 212571 89812 93381 23489

7fl 234902 234911 234928 21962

27FT 93491 22467-4803 123478-K07

2 22038

3 9446 ““4 123478-R204 123115-12C

8 219613 123115-05C

NOT USED12 93916 407536 124366-J029 1223241 1100044 124364-R021 22454-i2 8052

125100-45A100 H.P.

1 1206921 89812 933a1 23489

7H 234902 234911 234928 21962

27FT 1242191 22467-6003 123478-K07

2 22038

3 23503 ““4 123478-R204 123115-12C8 219613 123115-05C

NOT USED12 1100666 407536 124366-J029 1223241 1100044 124364 -R(I21 22454-12 8052

125101-44A125 H.P.

1 120769-4601 98362 93381 9839

7FT 98482 98401 98378 21962

27FT 99741 23487-480

3 123478-N1O

2 98423 22132 “’4 123478-R204 123115-12C8 21961

3 1231 15-08CNoTusED

12 409966 407536 124366-J029 1223241 1100054 124364-R02i 22454-32 8052

1251OI-45A125 H.P.

1 1207721 98362 93381 9839

7FT 98482 98401 98378 21962

27~ 93491 23487-600

3 I23478-N1O

2 98423 23319 ““4 123478-R204 123115-12C8 21961

3 123115-08CNoTusED

12 93916 407536 124366-J029 1223241 1100054 124364-R021 22454-32 8052

MOTOR AND STARTER GROUP, 460VOLT

MOTORBUSHIFK3-REDUCERLOCKNUTELBOW - FLEXIBLE CONDUITCG’’JDUIT - ELECTRICAL, FLEXIBLESLEEVE - INSULATINGCONNECTOR- CCX’JDUITSHIM - MOTOR, .025 THICKWIRE - ELECTRICAL, BLACKSTARTER - ‘SOUARE D“SCREW - HEX., 6/16-18 UNC X ,50, GRADE 5SCREW - HEX., II%?-13 UNC X .75, GRADE 5LCXKNUT - CONDUITLOCKNUT - CONDUITOVERLOAD - THERMALSCREW - HEX., 314-70 UNC X 2.75, GRADE 5LOCKWASHER -314SHIM - MOTOR, .015 THICKLOCKWASHER - 5/16LOCKWASHER -112PIATE - RISERcct4NEcTcRSCREW - HEX., 1/4-20 UNC X .62, BRASSNUT - HEX., 1/4-20 UNC, BRASSFLATWASHER -114, BRASSDECAL - OVERLOADNUT - HEX., 3/4-10 UNCSWITCH - PRESSURELOCKNUT - CONDUIT


MOTORBU6Hlffi - REDUCERLOCKNUT - ELECTRICALELBCWV FLEXISLE CC3’4DUITCONDUIT - ELECTRICAL, FLEXIBLESLEEVE - INSULATINGCONNECTOR - CONDUITSHIM - MOTOR, .005 THICKWIRE - ELECTRICAL, SLACKSTARTER - Y30UARE D“SCREW - HEX., W16-18 UNC X .50, GRADE 5SCREW - HEX., 1/’2 -13 UNC X .75, GRADE 5L02KNUT - CONDUITLOCKNUT - CONDUITOVERLOAD - THERMALSCREW - HEX., 3/4-10 UNC X 2.75, GRADE 5LOCKWASHER -314SHIM - MOTOR, .015 THICKLOCKWASHER - 5/16LOCKWASHER -112PLATE - RISERCONNECTOR - ELECTRICALSCREW - HEX., 1/4-20 UNC X.62, BRASSNUT - HEX., 1/4-20 UNC, BRASSFLATWASHER - 1/4, BRASSDECAL - OVERLOADNUT - HEX., 3/4-10 UNCSWITCH - PRESSUREL02KNUT - CONDUIT

“ THESE PARTS ARE SUPPLIED BY THE CUSTOMER““THERMAL OVERLOAD P/N MAY VARY DEPENDING 0+4 THE ACTUAL MOTOR USED.

REFER TO 0S1 CIRCULAR LETTER # 37 FOR %OUARE V THERMAL 0VERLQ4DS.REFER TO SERVICE ALERT # 49 FOR “GENERAL ELECTRI(Y THERMAL OVERLOADS,

50075-101 9

MOTOR AND STARTER GROUPS(WATERCOOLED MODELS)

P 14

50075-101 10

-..——. .. . . —- .. .. . — . —— —..


———-—-——--- ——-—-—-—-------—-— --- —- —-----—--— - —-—-------—-- --—- -- —-- —- —- —. —-- .INDEX PART PART

NUMBER QTY NUMBER QTY NUMBER DESCRIPTION... -——-—-—--——--—— --- —--- -—--—- —- —---—---- ----—- —- —------ ———————------ —- —-- ———- -

1234567891011121314151617181920212223242526

1234567891011

12

1314151617

1819

20

21

2223242526

125011 -41B100 H.P.

1 120487......

8 21962.....

4 123478-R204 123115-12C8 21961

.

Fur LsED.●

.●

.

4 124364-R021 22454-12 8052

1251 OO-42W100 H.P.

1 212571 9836

2 93381 9839

71T 98482 98401 98378 21962

27FT 94111 23487-1203 123478-N1O

2 9842

3 122242””4 123478-R204 123115-12C8 219613 1231 15-08C

NOT USED12 94136 40752-N12

6 124366-N02

NoT USED1 1100054 724364 -Ft021 22464-12 8052

125012-41B125 H.P.

1 120767......

8 21962.....

4 123478-R204 123115-12C8 21961

●

NOTUSED●

●

●

●

4 124364-R021 22454-32 8052

125012-42B125 H.P.

1 120769......

8 21962..

.

●

●

4 123478-R204 123115-12C8 21961

.

NurusEo.

.

.

.

.

4 124364-R021 22454-32 8052


MOTORBUS+IING-REDUCERLOCWWJT~-FLEXIBLE CONDUITCONDUIT-ELECTRICAL, FLEXISLESLEEVE-INSUIATINGCOFhlECTOR-CCNDUITSI+IM-MOTOR,.005 THICKWIRE-ELECTRICAL, BLACKSTARTERSCREW - HEX.LOCKNUTOVERLOAD-THERMALSCREW-HEX.,3/4-10 UNCX2.75,GRADE 5LOCKWASHER-314SHIM-MOTOR,.015THICKLOCXWAS$-IERPIATE-RISERccfmEcToR$2REW- HEX.NUT - HEX.FLATWASHERDECAL - OVERLOADNUT - HEX., 3/4-10 UNCSWITCH - PRESSUREL(X%NUT - CONDUIT


MOTORSWHING - REDUCERLOcxNuT&Bav FLEX16LE CCNDUITCCWDUIT - ELECTRICAL, FLEXISLESLEEVE - INSULATINGCOMJECTOR - CONDUITSHIM - MOTOR, .fM5 THICKWIRE - ELECTRICAL, BLACKSTARTER - “SOUARE VSCREW - HEX., lR -13 UNC X .75, GRADE 5SCREW - HEX.LOCKNUT - CONDUITLOCJOWJTOVERLOAD - THERMALSCREW - HEX., 314-iO UNC X 2.75, GRADE 5LOCKWASHER -314SJ+IM - MOTOR, .015 THICKLOCKWASHER - 1/2LOCKWASHERPIATE - RISERCcmEcTaSCREW - HEX,, 1/2-13 UNC X.1 ,00, BRASSSCREW - HEX.NUT - HEX., 1/2-13 UNCNUT - HEX.FIAIWASHERDECAL - OVERLOADNUT - HEX., 3/4-10 UNCSWITCH - PRESSURELOCKNUT - CONDUIT

. THESE PARTS ARE SUPPLIED BY THE CUSTOMER““THERMAL OVERLOAD PIN MAY VARY DEPENDING ON THE ACTUAL MOTOR USED.

REFER TO 0S1 CIRCUIAR LEl_fER # 37 FOR “SOUARE W THERMAL OVERLOADS,REFER TO SERVICE ALERT# 49 FOR YNENERAL ELECTRIW THERMAL OVERLOADS.

50075-101 11


P 14

/“”T’”~.

a25 2

50075-101 12

... ..-—


——-—-—-—-—--—-—-—-—-— ------------------------------------------------------- .


.— ---------------------------------------------------------------------------- -

.-

1

23456789

1011

12

13

14151617

18

1920

212223242526

1234567891011

12

1314151617

181920212223242526

1251 OO-44W100 H.P.

1 21257i 89812 93381 23489

7Fr 234902 234911 234928 21962

27FT 93491 22467-1203 123478-K07

2 22038

3 9446 ““4 123478-R204 123115-12C8 21961

3 1231 15-05C

NOT USED

12 93916 40753

6 124366-J029 1223241 1100044 124364-R02

1 22454-12 8052

I251OO-45W100 H.P.

1 1206921 89812 9338

1 234897~ 23490

2 234911 234928 21962

27FT 1242191 22467-1203 123478-K07

2 22038

3 23503 “’4 123478-R204 123115-12C8 219613 1231 15-05C

NOT USED12 1100666 407536 124366-J029 1223241 1100044 124364-R021 22454-12 8052

1251 OI-44W125 H.P.

1 120769-460

1 98362 93381 9839

7FT 98482 98401 98378 21962

27FT 99741 22467-120

3 123478-N1 O

2 98423 22132 ““4 123478-R204 123115-12C8 21961

3 1231 15-08CNOT USED

12 409966 40753

6 124366-J029 1223241 1100054 124364-R021 22454-32 8052

125101-45W

125 H.P.1 1207721 98362 93381 9839

7FT 9848

2 98401 9837

8 2196227~ 9349

1 23487-120

3 I23478-N1O

2 98423 23319 ‘“4 123478-R204 123115-12C

8 21961

3 123115-08CNOT USED

12 93916 407536 124366-J029 1223241 1100054 124364-R021 22454-32 8052


MOTORBIJSHlffi-REDLKERL0CK?4UTELBCWJ-FLEX18LE CONDUITCONDUIT-ELECTRICAL, FLEXIBLE

SLEEVE-INSULATINGCONNECTOR-CCH4DUlTSHIM-MOTOR,.005 THICKWIRE-ELECTRICAL, BLACKSTARTER-.SOUARE D“SCREW- HEX.SCREW-HEX.,1L2 -13UNCX.75,GRADE 5LOCKNUT-CONDUITLCCKNUT-CONDUITOVERLOAD-THERMALSCREW-HEX.,3J4-1O UNCX2.75,GRADE 5LOcKwAsHER-3/4

SHIM-MOTOR,.015 THICKLOCXWASHERLOCKWASHER-1L2PLATE-RISER

ccNNEcToRSCREW-HEX.,l/4-20 UNCX.62,BRASS

NUT-HEX.,1/4-20 UNC,BRASSFIATWASHER-114,BRASS

DECAL-OVERLOADNUT-HEX.,3/4-10 UNCSWITCH-PRESSUREL02KNUT-CONDUIT


MOTORBIEWING-REDUCERLOCKNUT-ELECTRICAL

EL80W FLEXIBLE CONDUITCCNDUIT - ELECTRICAL, FLEXIBLE

S4EEVE - INSULATINGCONNECTOR - C0t4DUlT

SHIM - MOTOR, .005 THICKWIRE - ELECTRICAL, BLACKSTARTER - “SQUARE D“SCREW - HEX., 5/1 6-18 UNC X .50, GRADE 5SCREW - HEX., 1/2 -13 UNC X .75, GRADE 5LCCKNUT - CONDUITL02KNUT - CONDUITOVERLOAD - THERMALSCREW - HEX., 314-10 UNC X 2.75, GRADE 5LOCKWASHER - 3f4SHIM - MOTOR, .015 THICKLOCKWASHER - 5/16

LOCKWASHER - 1/’2PIATE - RISER

CONNECTOR - ELECTRCALSCREW - HEX , l/4-2CI UNC X.62, BRASSNUT - HEX., 1/4-20 UNC, BRASSFlATWASHER - 1/4, BRASS

DECAL - OVERLOADNUT - HEX., 3/4-10 UNCSWITCH - PRESSUREL(XKNUT - CONDUIT

● THESE PARTS ARE SUPPLIED BY THE CUSTOMER

““ THERMAL OVERLOAD PMI MAY VARY DEPENDING ON THE ACTUAL MOTOR USED.REFER TO CISl CIRCULAR LETTER # 37 FOR SCJUARE V THERMAL OVERLOADS.REFER TO SERVICE ALERT # 49 FOR “GENERAL ELECTRIO THERMAL OVERLOADS.

50075-101 13

DRIVE

COUPLING

GR

OU

PS

Q@

@@

@

50075-101

14

.— —- . . . . . .-

DRIVE COUPLING GROUPS------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ --

INDEX ? PARTNUMBER Y NUMBER DESCRIPTION

------ ------ ----- ----- ------ ------ ----- ----- ------ ----- ----- ----- ---

DRIVE COUPLING GROUP [SPLIT ELEMENT TYPE)1 12 13 14 45 16 47 88 49 410 1611 1612 813 814 1

15 1* 16 1* 17 1

18 1

16

126335-4032118421194122151123436-001123478-Q211104Z8WO62123115-1OC124364-QOZ219612196221962-00221962-003125556

126335-410126335-421126335-431126335-902

DRIVE COUPLIM3 ASSE~LYKEY-ORIVEGUARO-COUPLINGSCREW-HEX.,1/4-20 WC X .75,GRAOE 5DECAL-SAFETY GUARDscREN-HEx.,5/8-11 w x 3.00,GRAOE 5FLATWASHER-5/8LOCKWASHER-5/8MJT-HEX.>5/8-11 MSHIM-COMPRESSOR AND NOTOR,.015 THICKSHIM-COMPRESSOR ANO MOTOR,.005 THICKSHIM-COMPRESSOR ANO MOTOR,.002 THICKSHIM-COMPRESSOR AND MDTOR,.003 THICKOECAL-CAUTION

MAINTENANCE PARTSELEMENT-CWPLING [1 PAIR OF HALVES SOLD AS A MATCHED SET ONLYIHW-~TOR (TORQUE SET SCREH ~ 52 FT-LBSIHIEbCDMPRESSOR (TORWE SET SCREW 3 110 FT-LBS)KIT-FASTENIM (TORWE SCREWS 3 30 FT-LBS)IFKLUDES:SPECIAL SCREWS

DRIVE CDUPLI= GROUP (SOLID DOWT TYPE]1234567891011121314

15161718

1114148441616881

1111

88

23738-32118421194122151123436-001123478-Q21110428NO62123115-1OC124364-Q02219612196221962-00221962-003125556

22729237532375423733

ORIVE COUPLING ASSEM3LYKEY-DRIVEGUARD-COUPLINGSCREW-HEX.,1/4-20 WC X .75,GRADE 5DECAL-SAFETY GUARDSCREW-HEX.,5/8-11 M X 3.00,GRAOE 5FLATWASHER-5/8LOCKbtASHER-5/8MJT-HEX.,5/8-11 UNCSHIM-C(XIPRESSOR AND MOTOR,.015 THICKSHIM-C~PRESSOR AND MOTOR,.005 THICKSHIM-CCMIPRESSOR AND MOTOR,.002 THICKSHIM-CONPRESSDR AND MOTOR,.003 THICKDECAL-CAUTI(Xi

MAINTENANCE PARTSD0t4JT-RIBBERHLR3-MOTOR (TORQUE SETSCREN ~ 43 FT.-LBS. IHW-CCMIPRESSOR (TORQUE SETSCREW 61 43 FT.-LBS. )KIT-FASTENI?W (TORQUE SCRENS ~ 250 FT.-LBS. )INCLUDES:SPECIAL SCREWSLOCKIIiASHERS

~ INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

NOTE: COUPLING HUBS MUST BE INSTALLED 141TH KEYklAYS OFFSET 180DEGREES (1/2 TURN) TO MAINTAIN COUPLING BALANCE.

x USE LOCKTITE ON SETSCREWS

50075-101 15

INLET

VA

LV

EG

RO

UP

125323-002fsa)

1

50075-101

16

.— .——---

INLET VALVE GROUP 125323-002

QINDEX T PARTNUMBER Y NUMBER DESCRIPTION

------------------ ------ ------ ------------------ ------ ------ ------ --1 12 13 14 15 86 47 18 19 110 111 112 113 814 115 116 117 118 819 420 8

21 122 1

12

23 1

122370-001122375-090122376122371123478-N15123478-M12122373122368122379123157-018126082122377123478-L122574123549-0021301121160123115-08C123115-07C123115-06C

124970123467

126346

HOUSIM3-INLET VALVEM3TOR-AIRGASKET-AIR W)TORPLATE-INLET VALVESCREW-HEX.,1/2-13 lJ4C X 1.50,GRAOE 5SCREW-HEX.,7/16-14 lRJC X 1.00,GRADE 5MJT-INLET VALVESHAFT-INLET VALVESPRING-INLET VALVE“0’’RIm-l/l6 WIDE X .88 O.D.PLATE-INLET VALVEGASKET-INLET VALVE PLATESCRE)+HEX.,3/8-16 (MC X 1.00,GRAOE 5PLUG-PIPE,l/4 NPTGASKET-INLET VALVEPLUG-PIPE,3/8 NPTPLUG-PIPE,l/8 NPTLocKnAsHER-1/2LOCKWASHER-7/16LOCKWASHER-3/8

MAIN TENANCE PARTSSPRING-AIR tKITORREPAIR KIT-AIR MOTORINCLUOES:DIAPHRAGN+IOTORMJT-SPECIALCAP-DIAPHRAGM RETAINER

50075-101 17

AIR/OIL RESERVOIR GROUP 125422-002

‘UREF 0!1.

RALJIAL LOCATION OFTOP PLATEAS SHOWN

07--=-@

—---- --o2

‘$ t’

/Wk@iJ-+@I

&“” Eq!/Lr,--jp/ .

@( n

15

5

ITEM 5 RETAINED TO

‘2iiz!z2-J&.$@

14

&.15 tj

jL .5C -

!—— 3.50-4

--o3

IT:M 15 WITH “601 LOCKTITE ‘

50075-101 18

. . .. —..—-

AIR/OIL RESERVOIR GROUP 125422-002------ ----- ----- ------ ----- ------ ----- ------ ------ ----- ----- ------ --

INDEX : PARTNUMBER Y NUMBER DESCRIPTION

------ ------ ------ ----- ----- ----- ----- ----- ------ ----- ----- ----- ----1234567891011121314151617181920212223

242526

1161lFT

1111213332

lFT1111111

11010

125655-175124487-003110428WO5O23268-211051E-O31451223269126324221772574124839123478-N16123115-08C124364-N02124349-010124435-0041256471250252271S-171206582048923312124347-004

125411123478-R19123115-12C

RECEIVER-AIR/OILSEPARATOR-AIR/OILFLATwAsHER-1/2VALVE-RELIEFTU8E-COPPER,5/16 0.0.ELBCM-PIPE,l-l/2 NPT,STREETPLUG-PIPE,l-l/2 NPTDECAL-’’CAUTICN RELIEVE SYSTEM PRESSURE....”TAG-OXLPLUG-PIPE,l/4 NPTDECAL-NARNIMSCREW-HEX.,1/2-13 (JM X 1.75,GRADE 5LocKwAsHER-1/2MJT-HEX.,1/2-13 UJCFITTIF@-ELBOW,3/8 TIBE X 1/4 NPTTU3E-NYLON,3/8DECAL-OIL LEVELFILTER-INLINE,l/4 NPTLINE-SCAVEt@ERDECAL-’’Q49O”OECAL-’’QLUFKY”FITTING-STRAIGHT,l/4 TWE X 1/4 NPTFITTING-STRAIGHT,l/4 mE X 1/4 NPT

MAINTENANCE PARTSPLATE-TOPSCREW-HEX.>3/4-10 WC X 2.50>GRADE 5 [3 250 FT.-L8S. )LocKwAsHER-3/4

a INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

-.

50075-101 19

DISCHARGE PIPING GROUP 125658-001

FROM DISCI+ARGE0FCOMPRE5SOR Y

50075-101 20

.-

—— .——--—..-..-— . . .. . .. .. . ——.-..

DISCHARGE PIPING GROUP 125658-001------ ------ ----- ------ ----- ----- ------ ----- ----- ------ ----- ------ ---


------ ----- ----- ----- ----- ----- ----- ------ ----- ----- ----- ----- ------1 1 239682 1 1256523 6 123115-06C* 6 123478-L155 1 217026 1 126038-033

7 1 121824

GASUETAOAPTER-OISCHARGELOCKWASHER-3/8SCREW-HEX.,3/8-16 N X 1.50,GRADE 5CWPLING-FLEXIBLE >3.00NIPPLE-PIPE>3 NPT X 5.00

MAINTENANCE PARTSSEAL-CWPLIM

50075-101 21

OIL COOLER GROUPS

Q8

50075-101

—..-—. . .

OIL COOLER GROUPS.----- ------ ------ ------------ ------ ------ ------ ------------ ------ --

INDEX ? PARTNUMBER Y NUMBER DESCRIPTION------ ------ ----- ----- ----- ------ ------ ------ ------ ------ ----- ----- -

OIL COOLER GROUP 126559-001 (AIRCOOLED MODELS LESS AFTERCOOLER)..12345678910111213141516171819202122

1111112111084184184666684

126502NOT USED126511-00112591712591612654912064312654812q936123478-L14123478-L12123+78-N14124364-L02124364-N02123115-06C123115-08C123918-001123478-J12123115-04C110428WO25124364-Q02123114-1OC

COOLER-OIL

FANSUPPORT-COOLER >L.H.SUPPORT-COOLER >R.H.SHROUO-FANGUARO-FANBRACKET-FAN FK)TORDECAL-’*DANGER FAN”SCREH-HEX.,3/8-16 UK X 1.25,GRAOE 5SCREW-HEX.,3/8-16 U4C X 1.00>GRAOE 5SCREW-HEX.,1/2-13 M X 1.25,GRADE 5MJT-HEX.,3/8-16 (R4CMIT-HEX.,1/2-13 MLOCKWASHER-3/8LocKwAsHER-1/2MJT-sPEED,l/4-zo WSCREW-HEX.,1/4-20 MU X 1.00,GRADE 5LmKwAsHER-1/4FLATwAsHER-1/4MJT-HEX.,5/8-11 HL(KKWASHER-5/8

OIL COOLER GROUP 126558-001 (AIRCOOLED MODELS WITH AFTERCOOLER)1 12 13 14 15 16 17 28 19 110 1011 1412 413 2414 415 2416 417 618 619 620 621 822 4

126502126500126511-001125917125916126549120643126548124938123478-L14123478-L12123478-N14124364-L02124364-N02123115-06C123115-08C123918-001123478-J12123115-04C110428WO251243644?02123114-1OC

COOLER-OILAFTERC~LERFANSUPPORT-C~LER ,L.H.SUPPORT-C(XJLER ,R.H.SHRUJD-FANGUARD-FANBRACKET-FAN ~TOROECAL-’”DHER FAN”SCREH-HEX.,3/8-16 K X 1.25,GRADE 5SCREW-HEX.,3/8-16 WC X 1.00,GRADE 5SCREW-HEX.,1/2-13 U4C X 1.25,GRADE 5MJT-HEX.,3/8-16 NtUT-HEX.,1/2-13 (R4CLOCKWASHER-3/8LocKwAsHER-1/2MJT-SPEED,l/4-20 U4CSCREH-HEX.,1/4-20 U4C X 1.00,GRADE 5LocKwAsHER-1/4FLATwAsHER-1/4NUT-HEX.,5/8-11 lMCLOCKWASHER-5/8

50075-101 23

OIL PIPING GROUP 126556-001(AIRCOOLED MODELS LESS OIL PUMP)

&12

S, “*.

Q 21

..\ ALTERNR7E

0’14

1!

50075-101 24

—— —..—. ____

OIL PIPING GROUP 126556-001(AIRCOOLED MODELS LESS OIL PUMP)

------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ --Q

INDEX T PARTNUMBER Y NUMBER DESCRIPTION

1234567891011lZ

lZ13141516171819Zo

21

Z1ZzZ32425

221311311111

111111111

1

11111

111

60641Z5939-OZZ1244Z0-001125041-00320571Z1918-069125048-00321158125939-1101256571Z5726-O1O1Z5656

OR126356121918-039Z372112594827541Z5939-025125937-001110425-100*735

1Z5656-050OR

126356-050125656-051125656-05Z1Z5656-053125657-050

125657-051125657-052125657-053

BUSHING-PIPE,2 NPT X 1-1/2 NPTNIPPLE-PIPE,l-l/2 NPT X 3.50TEE-PIPE,l-l/Z NPT X l/Z NPT X 1-1/2 NPTFITTING-STRAIGHT,l-l/2 UE X 1-1/2 NPTPLUG-PIPE,l/Z NPTTUBE-FORMED,l-l/Z O.D.FITTING-ELBOW,l-l/2 TW$E X l-1/ZNPTTEE-PIPE,l-l/Z NPT X 1-1/2 NPT X 1-1/2 NPTNIPPLE-PIPE,l-l/2 NPT X 14.00VALVE-THERNOSTATIC,l-l/2 NPT,140‘TmE-FoRtlED,l.500.0.OIL FILTER ASSEFRILY(BOLT ON TYPE)

OIL FILTER ASSEMBLY [ALTERNATE} SPIN ON TYPEITmE-FoRMED,l-l/2 0.0.ELBOl+PIPE,l-1/Z NPT X 1 NPTPIPE ORIFICE-1 NPT X 3.00BUSHING-PIPE,l NPT X 1/2 NPTNIPPLE-PIPE,l-l/2 NPT X 3.88NIPPLE-PIPE,l NPT X CLOSEVALVE-BALL,l NPTPLUG-PIPE,l NPT

MAINTENANCE PARTSELEMENT-OIL FILTER [BOLT (W TYPE)

ELEMENT-OIL FILTER (ALTERNATE} SPINVALVE-BYPASS,.o,4RI~_HEAo

,sowR1~-BylJAss INOICATOR

REPAIR KIT-THERMOSTATIC VALVEINCLUDES:GASKET-THERWSTATIC VALVESEAL-THERWJSTATIC VALVEELEMENT-THERMOSTATIC VALVE

ON TYPE)

50075-101 25

OIL PIPING GROUP 126555-001(AIRCOOLED MODELS WITH OIL PUMP)

f!?7

B+

Q 21

I

“’=.

50075-101 26

- ——.-. . _ -. . .. ... .. . .... .. . . .. . .

OIL PIPING GROUP 126555-001(AIRCOOLED MODELS WITH OIL PUMP)

------ ------ ------ -.--- ------ ----- ------ ------ ----- ----- ----- ----- --


------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ --1234567

7891011121314151617181920

21

2122232425

4141211

12111111121111

1

11111

111

125048-003122611125041-00323721125937-001125653-001125656

OR126356125939-022125657125939-11021158121918-06927542057124420-001606412S726-010125939-025110425-1004735

125656-050OR

126356-050125656-051125656-052125656-053125657-050

125657-051125657-052125657-053

FITTI?W-ELBON,l-l/2 WE X l-1/2NPTTmE-FoRMED,l-l/2 0.0.FITTING-sTRAIGHT,l-l/2 -E X 1-1/2 NPTELBOWPIPE,l-1/2 NPT X 1 NPTNIPPLE-PIPE,l NPT X CLOSElWE-FORMED,l-l/2 O.D.OIL FILTER ASSE~LY (BOLT CB4TYPE)

OIL FILTER ASSE~LY (ALTERNATE) SPIN ON TYPE)NIPPLE-PIPE,l-l/2 NPT X 3.50VALVE-THERMOSTATIC,l-l/Z NPT,140NIPPLE-PIPE,l-l/2 NPT X 14.00TEE-PIPE,l-l/2 NPT X 1-1/2 NPT X 1-1/2 NPTm3E-FoRMEo,l-l/2 O.D.BUSHING-PIPE,l NPT X 1/2 NPTPLUG-PIPE,l/2 NPTTEE-PIPE,l-l/2 NPT X 1/2 NPT X 1-1/2 NPTBUSHING-P1PE,2 NPT X 1-1/2 NPTTUBE-FORMEO,l.50 0.0.NIPPLE-PIPE,l-l/2 NPT X 3.88VALVE-BALL,l NPTPLLK-PIPE,l NPT

~sELEMENT-OIL FILTER (BOLT ON TYPE)

ELEMENT-OIL FILTER [ALTERNATE SPIN ~ TYPE)VALVE-BYPASS“0’’RING-HEAD,l(y~R1~-BypAS$ INDICATOR

REPAIR KIT-THERFHISTATIC VALVEIWLUDES:

GASKET-THERt#lSTATIC VALVESEAL-THERMOSTATIC VALVEELEMENT-THERFK)sTATIC VALVE

50075-101 27

OIL

PIPING

GR

OU

P125663-001

(WA

TE

RC

OO

LE

DM

OD

EL

SL

ES

SOIL

PU

MP

)

.,)\‘,

\

.A

,/-Q 0

50075-101

@

28

-. —.. —

OIL PIPING GROUP 125663-001(WATERCOOLED MODELS LESS OIL PUMP)

- - - - -- - - - - - - . ---- - - - - - - - -- - - - - - - - - - - -- - - - - - - -- - - -- - -- - - - - -- - - - -- - - --


------ ------ ----- ----- ----- ----- ----- ----- ------ ----- ----- ------ ----

—.

123G5678

8910111213141516171819202122

23

23

24252627

24252627282930

11114111

111111111148441

1

1

1111

1111111

6064125939-082211583797125041-003121918-025125048-003125656

OR126356121918-03923721125948275422708-4125915-001125937-00161554735123478-L14110428WO38123115-06C124364-L02125041-009

125656-050OR

126356-060

22709-51522709-51722709-51622709-518

BUSHING-PIPE,2 NPT X 1-1/2 NPTNIPPLE-PIPE,l-l/2 NPT X 11.00TEE-PIPE,l-l/2 NPT X 1-1/2 NPT X 1-1/2 NPTBUSHING-PIPE,l-l/2 NPT X 1/2 NPTFITTING-STRAIGHT,l-l/2 TU3E X 1-1/2 NPTTmE-FoRMEo,l-l/2 0.0.FITTING-ELBW,l-l/2 TIE)E X l-1/ZNPTOIL FILTER ASSE~LY (BOLT CH4 TYPE)

OIL FILTER ASSE~LY (ALTERNATE} SPIN ON TYPEI~E-FORMEO,l-l/2 O.D.ELBLW+PIPE,l-1/2 NPT X 1 NPTPIPE ORIFICE-1 NPT X 3.00BUSHING-PIPE,l NPT X 1/2 NPTCOOLER-OILmE-FORWEO,l-l/2 O.D.NIPPLE-PIPE,l NPT X CLOSEVALVE-GATE,l NPTPLUG-PIPE,l NPTSCREW-HEX.,3/8-16 WC X 1.25,GRAOE 5FLATWASHER-3/8LOCKWASHER-3/8MJT-HEX.,3/8-16 WCFITTING-STRAIGHT,l-l/2 TLBE X 2 NPT

MAINTENANCE PARTSELEMENT-OIL FILTER (BOLT ON TYPE)

ELEMENT-OIL FILTER (ALTERNATE; SPIN ON TYPE)

FOR BASCO COOLERBOtU+ET-IN/OUT ENDGASKET-IN/OUT ENDBOFU4ET-RETURN ENOGASKET-RETURN END

FOR THERMAL TRANSFER22709-525 80t#4ET-IN/OUT END22709-527 GASKET-INARJT END22709-526 B(X.54ET-RETURN ENO22709-528 GASKET-RETURN END125656-051 VALVE-BYPASS125656-052 “0’’RI*-HEAO125656-053 “0’’RING-BYPASS INDICATOR

COOLER

50075-101 29

OIL

PIPING

GR

OU

P125662-001

(WA

TE

RC

OO

LE

DM

OD

EL

SW

ITH

OIL

PU

MP

)

50075-101

30

—— .. . .. . . ..—-

—.

—

OIL PIPING GROUP 125662-001(WATERCOOLED MODELS WITH OIL PUMP)------ ------ ----- ----- ----- ----- ------ ----- ----- ------ ----- ------ ---


------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ --12345678

8910111213141516171819202122

23

23

24252627

24252627282930

11115121

111111121148441

1

1

1111

1111111

6064125939-082211583797125041-003121918-025125048-003125656

OR126356125653-00123721125041-009275422708-4125915-001125937-001110425-1004735123478-L1411042WO38123115-06C124364-L02122611

125656-050OR

126356-050

22709-51522709-51722709-51622709-518

BUSHING-PIPE,2 NPT X 1-1/2 NPTNIPPLE-PIPE,l-l/2 NPT X 11.00TEE-PIPE,l-l/2 NPT X 1-1/2 NPT X 1-1/2 NPT81JSHING-PIPE,l-l/2NPT X 1/2 NPTFITTIW-STRAIGHT,l-l/2 TUBE X 1-1/2 NPTTu3E-FoRMED,l-l/2 0.0.FITTING-EL8W,l-l/2 TWE X l-1/ZNPTOIL FILTER ASSE~LY (BOLT ON TYPE)

OIL FILTER ASSEWJLY (ALTERNATEJ SPIN ON TYPE)TWE-FORMED,l-l/2 O.D.ELBOW-PIPE,l-l/2 NPT X 1 NPTFITTING-STRAIGHT,l-l/2 mE X 2 NPTBUSHING-PIPE,l NPT X 1/2 NPTCOOLER-OILTwE-FoRMEo,l-l/2 0.0.NIPPLE-PIPE,l NPT X CLOSEVALVE-8ALL,1 NPTPLLJG-PIPE,lNPTSCREkl-HEX.,3/8-16W X 1.25,GRADE 5FLATWASHER-3/8LOCKHASHER-3/8MJT-HEX.,3/8-16 WTLR3E-FORMED,l-l/2O.D.

MAINTENANCE PARTSELEMENT-OIL FILTER (BOLT (N TYPE)

ELEMENT-OIL FILTER (ALTERNATE SPIN W4 TYPEIFOR BASCO COOLER

BONJET-IN/OUT ENDGASKET-IN/OLJTENOBOFWET-REIURN ENDGASKET-RETURN END

FOR THERMAL TRANSFER COOLER22709-525 BWET-IN/OW END22709-527 GASKET-IN/OUT END22709-526 BHET-RETURN END22709-S28 GASKET-RETURN END125656-051 VALVE-BYPASS125656-052 “0’’RING-HEAD125656-053 “0*’RING-BVPASSINOICATOR

50075-101 31

AIR PIPING GROUP 125277-003(MODELS LESS AFTERCOOLER)

------ ------ ------- ------ ------ ------ ------ ------ ------ ------ ------ --


----- ------ ----- ------ ----- ----- ------ ----- ----- ----- ------ ----- ----1 1 125940-001 NIPPLE-PIPE,2 NPT X CLOSE2 1 20393 TEE-PIPE,Z NPT X 3/4 NPT X 2 NPT

3 1 125940-026 NIPPLE-PIPE,2 NPT X 4.004 1 125039-002 VALVE-CHECK,2 NPT5 1 122211-5 ORIFICE-SONIC

6 1 4463 ELBOW-PIPE,2 NPT

50075-101

Q5

32

— -.—.—. . . . .. . . . . -— -----

AIR FILTER GROUP 125420H400----- ------ ----- ----- ----- ----- ------ ----- ----- ----- ----- ------ -----


------ ------ ----- ----- ----- ----- ----- ----- ----- ----- ----- ------ -----1 1 125W?OH400

MAINTENANCE PARTS2 1 125420E300

—

I

,/-

L -.-1

50075-101 33

HEAVY

DUTY

AIR

FILTER

GROUP

125671-003

n“\\

(n

“\\

\\\

\

50075-101

34

——..-—— ..-. .— .

HEAVY DUTY AIR FILTER GROUP 125671-003------ ------ ------------ ------ ------ ------ ------ ------ ------ --------


------- ------ ------ ----- ----- ----- ------ ------ ------ ------ ----- -----1 1 22864-9 FILTER-AIR2 2 123115-06C LWKHASHER-3/83 z 110423-096 CLAMP-HOSE4 1 120272 ELBON-R~BER5 2 124364-L02 MJT-HEX.,3/8-16 W6 1 125649 BRACKET-AIR FILTER7 1 120002 BANO-FWJWWW8 2 123478-L12 SCREl+HEX.,3/8-16 WC X 1.00,GRADE 5

*9 1 20952 HOOD-RAIN

M PARTS NOT USED ON UNITS WITti CANOPY

J4AINTENANCE PARTS10 1 23458-5 ELENENT-AIR FILTER

.._

50075-101 35

AIR

PIPING

GR

OU

P126557-001

(AIRCOOLED

MODELS

WITH

AFTERCOOLER)

\..—

.-

/7/’/

50075-101

36

. .-.—..—._____ ——. -... . . ..- . .—

AIR PIPING GROUP 126557-001(AIRCOOLED MODELS WITH AFTERCOOLER)


------ ----- ------ ----- ----- ------ ----- ----- ----- ------ ----- ----- ----1 12 13 44 15 16 27 18 19 110 311 112 113 114 115 116 117 418 419 220 2

21 1

1111

125940-09820393125940-001125039-002122211-56366125041-007121918-023125048-005446243981260582951271320651126550110428HO38123115-06C123478-L14124364-L02

7792

NIPPLE-PIPE,2 NPT X 13.00TEE-PIPE,2 NPT X 3/4 NPT X 2 NPTNIPPLE-PIPE,2 NPT X CLOSEVALVE-CHECK,2 NPTORIFICE-SONICCOUPLING-PIPE,2 NPTFITTING-STRAIGHT,2 TLR3EX 2 NPTTlmE-FoRrlED,2O.D.FITTING-ELBOW,2 ME X 2 NPTELBOWPIPE,2 NPTWION-PIPE,2 NPTSEPARATOR-NOISTUREBUSHING-PIPE,l/2 NPT X 1/4 NPTORAIN-COCK,l/4 NPT“U’’8OLT-3/8-l6WCBRACKET-SEPARATOR SUPPORTFLATWASHER-3/8LOCKblASHER-3/8SCREi+HEX.,3/8-16 (R-KX 1,25,GRADE 5MJT-HEX.,3/8-16 UNC

MAINTENANCE PARTSREPAIR KIT-NOISTURE TRAPINCL(JDES:GASKETSTEEL FLOAT BALLFLOAT PINVALVE ASSE~LY

50075-101 37

AIR

PIPING

GR

OU

P125665-001

(WA

TE

RC

OO

LE

DM

OD

EL

SW

ITH

AF

TE

RC

OO

LE

R)

T---7

/,._.._

‘-’-l).-/’

Ar-

50075-101

38

_——___ —. ---

.

AIR PIPING GROUP 125665-001(WATERCOOLED MODELS WITH AFTERCOOLER)

------ ----- ------ ----- ----- ------ ------ ------ ----- ------ ------ ----- .


------ ------ ------ ----- ------ ----- ------ ----- ------ ------ ----- ------123456789101112131415161718192021222324

25

26272829

26272829

1111113121111111111610861

1

1111

1111

125940-00120393125940-026125039-002122211-54463125041-007121918-024519622709-3121918-040125048-005126058295144626366271320651125648123478-L14110428WO38123115-06C124364-L02125940-042

7792

22709-21622709-21822709-Z1522709-Z17

NIPPLE-PIPE,2 NPT X CLOSETEE-PIPE,2 NPT X 3/4 NPT X 2 NPTNIPPLE-PIPE,2 NPT X 4.00VALVE-CHECK,2 NPTORIFICE-SONICELBOW-PIPE,2 NPTFITTIF.K+STRAIGHT,2 TU3E X 2 NPTTU3E-FORMED,2 0.0.ELBOW-PIPE,2 NPT X 1-1/2 NPTAFTERCOOLERT(E)E--FORMED,2 0.0.FITTING-ELBOH,2 TU3E X 2 NPTSEPARATOR-MOISTUREBUSHlM2-PIPE,l/2 NPT X 1/4 NPTELB(B+PIPE,2 NPTCOUPLING-PIPE,Z NPTDRAIN-COCK,l/4 NPT“U’’BOLT-3/8-l6 lR4CBRACKET-SUPPORTSCREi+HEX.,3/8-16 WC X 1.25,GRAOE 5FLATNASHER-3/8LDCKWASHER-3/8M.JT-HEX.,3/8-16 MNIPPLE-PIPE,2 NPT X 6.00

MAINTENANCE E PARTSREPAIR KIT-NDISTURE TRAPINCLUDES:GASKET

STEEL FLOAT 8ALLFLOAT BALLVALVE ASSE~LY

FOR BASCO COOLERBOMJET-CODLER,RETURN ENDGASKET-CDOLER,RETURN ENOBOhUJET-COLLER,IN/OUT ENDGASKET-COOLER>IN/WT END

FOR THERMAL TRANSFER COOLER22709-226 BOM4ET-COOLER,RETURN END22709-228 GASKET-COOLER,RETURN END22709-225 BCNIET-COOLER,IN/OUT END22709-227 GASKET-COOLER,IN/OUT ENO

50075-101 39

WATER

PIPING

GR

OU

P125670-001

(WA

TE

RC

OO

LE

DM

OD

EL

SL

ES

SA

FT

ER

CO

OL

ER

)

50075-101

.-

———-..—

WATER PIPING GROUP 125670-001(WATERCOOLED MODELS LESS AFTERCOOLER)


1z34567891011

22311112123

21740126020-01021731126020-042126020-034126020-07221730125B68-02223219-1120322126020-001

COUPLING-PIPE,l NPTNIPPLE-PIPE,l NPT X 2.00ELBOH-PIPE,l NPTNIPPLE-PIPE,l NPT X 6.00NIPPLE-PIPE,l NPT X 5.00NIPPLE-PIPE,l NPT X 9.75ELBON-PIPE,l NPTBIJSHING-PIPE,l-l/2NPT X 1 NPTVALVE-THERNOSTATICUWON-PIPE,l NPTNIPPLE-PIPE,l NPT X CLOSE

50075-101 41

WA

TE

RP

IPIN

GG

RO

UP

125664-001(W

AT

ER

CO

OL

ED

MO

DE

LS

WIT

HA

FT

ER

CO

OL

ER

)w

50075-101

42

. ..—.— ——. .

WATER PIPING GROUP 125664-001(WATERCOOLED MODELS WITH AFTERCOOLER)

----- ------ ------ ------ ------ ------ ------ ------ ------ ----- ----- -----

INDEX ? PARTNUMBER Y NUMBER DESCRIPTION----- ------ ----- ------ ----- ------ ----- ------ ------ ----- ----- ------ --

1234567891011121314

22312212111211

21740126020-00121731126020-050126020-010125048-001125654-001125868-022126020-02223219-121730120322126020-034126020-042

COLJPLING-PIPE,lNPTN3PPLE-PIPF,l NPT X CLOSEELBOW-PIPE,l NPTNIPPLE-PIPE,l NPT X 7.00NIPPLE-PIPE,l NPT X 2.00FITTING-ELBCW,l ~E X 1 NPTTW!E-FORMEO,l O.D.8USHING-PIPE,l-l/2 NPT X 1 NPTNIPPLE-PIPE,l NPT X 3.50VALVE-THERMOSTATICELBOW-PIPE,l NPTU410N-PIPE,l NPTNIPPLE-PIPE,l NPT X 5.00NIPPLE-PIPE,l NPT X 6.00

. ..

.—

50075-101 43

CO

NT

RO

LPIPING

GR

OU

P125639-201

(100

H.P

.,200

VO

LT

AN

D1

25

H.P

.,2

00

OR

23

0V

OL

TM

OD

EL

S)

!——

r——

J.

<w

>w

1-(f)

(,J In

—.-

.~r-.—

—--.—

._(

~...

11,.-..

-...

—---

I

01-

.—...__ ___________ .-. ”.

CONTROL PIPING GROUP 125639-201(100 H.P., 200 VOLT AND

125 H.P., 200 OR 230 VOLT MODELS)------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ --

~INDEX PARTNUMBER Y NUMBER DESCRIPTION

------ ----- ------ ----- ----- ----- ----- ----- ----- ----- ----- ------ -----1

{2)2/12/22/32/G2/52/62/72/82/92/102/112/1234567891011121314151617181920212223242526272829303132C331{34)3536373838/138/238/339

40

*****R

41

7111111111611121

50FT741121111111111114441111212

7.5FT13z111211

1

1111111

124349-005126283-0011818A18552324-0015910226351262823100123048123478-J1O126285123201-F0522014-001125259-001125260-001124435-003124349-004124347-003122417124393-004124348-002121033-1121032-01690084123478-L12123115-06C124364-L0212529112098021969-1121032-14125049121034-2123478-J09123115-04C124364-J02124971-003124972-015124972-0302131221314121032-3124349-010124435-0043535124393-005125284-00122397122056122053123157-0081220s4121032-1

20775

125049-001

FITTING-ELBON,l/4 T(BE X 1/4 NPTBLOHO(XW VALVE ASSE~LYPLATE-COVERDIAPHRAGM-UNLOADER

BODY-BLOHDH VALVEDISC-DIAPHRAGMSPRING-BLONDLWN VALVEPLU4GER-BL(BIDOPU4 VALVEGASKET-BLON00P#4 VALVEADAPTER-BLCMWM3W VALVESCREW-HEX.,1/4-20 ~ X .75>GRADE 5SEAL-BLOND(WW VALVESCREW-PAN HEAD,S8-32 lR4C X .38

?RJFFLER-BLOND(W@J VALVECCMJPLING-PIPE,l/8 NPT,BRASSREOUCER-PIPE,l/4 NPT X 1/8 NPTTl&4E--NVLtMl,l/4FITTING-ELBON,l/4 lWE X 1/8 NPTFITTING-STRAIGHT,l/4 TWE X 1/8 NPTBRACKET-LINE FILTER HANGERFITTIM3-MALE COFUJECTOR,l/4 ~E X 1/8 NPTFITTING-TEE,l/4 ~E X 1/8 NPT X 1/4 TWEBUSHING-PIPE,l/4 NPT X 1/8 NPT,BRASSNIPPL.E-BRASS,l/8 NPT X 1.25VALVE-SHUTTLESCREW-HEX.,3/8-16 lJ4C X I.00,GRADE 5LOCKWASHER-3/8MJT-HEX.,3/8-16 WPANEL-GAUGEGAUGE-PRESSURE ,AIRVALVE-DIFFERENTIAL PILOTNIPPLE-PIPE,l/4 NPT X 1.25,BRASSFILTER-LINETEE-PIPE,l/4 NPT,BRASSSCREW-HEX.,1/4-20 WC X .62,GRAOE 5LocKwAsHER-1/4MJT-HEX.,1/4-20 WCDECAL-GA~E PANEL

GAUGE-DIFFERENTIAL PRESSURE,15 PSIGAUGE-OIFFERENHAL PRESSURE,30 PSI

INDICATOR-FILTERTHERMOMETER

NIPPLE-PIPE,l/4 NPT X CLOSE,BRASSFITTING-ELB0W,3/8 TIBE X 1/4 NPTT~E-NYL~,3/8

BUSHING-PIPE,3/8 NPT X 1/4 NPTFITTING-MALE COtWECTOR,l/4 ~E X 1/4 NPTPLUG-NYLCN

GAUGE-CAPACITYVALVE-CAPACITY GAUGEBODY-CAPACITY GAUGE CHECK VALVE“0’’RING-l/l6 WIDE X .30 O.D.PIST~-CAPACITY GALN2E CHECK VALVE

NIPPLE-PIPE,l/8 NPT X CLOSE,BRASS

MAINTENANCE PARTSREPAIR KIT-DIFFERENTIAL PILOT VALVEINCLUDES:DIAPHRAGN GASKETDIAPHRAGMDIAPHRAGM GASKETSEAT GASKETSEAT RINGSEAT RINGELEMENT-LINE FILTER

50075-101

* PARTS FU)T SOLD SEPARATELY{ 1 PARTS SHCMJ ON PAGE 46 CNLY

45

CONTROL

PIPING

GR

OU

P125639-201

(100

H.P

.,200

VO

LT

AN

D125

H.P

.,200

OR

230V

OL

TM

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R.

[““’

—.._,_

(’(’-3”’“u”

‘&_)J-J-.,

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..—..

u“w:w

v

1-W-Jz

50075-101

46

.—.—. _____ .—--.,_.. ..—-.

CONTROL PIPING GROUP 125639-201(100 H.P., 200 VOLT AND

125 H.P., 200 OR 230 VOLT MODELS)

DESCRIPTION------ ------ ----- ------ ------ ----- ------ ----- ------ ------ ----- ----- -

122/12/22/32/42/52/62/72/82/92/102/112/12

{3}{4)56{7){81{9}{lo}{111{12}{131{141{15}{161{17}{18){191{201{211{22){23){24){251{26}{27}(28>{29){30){31}323334{35){36}{37){38)38/138/238/3{39}

{401

*****

{:1}

7111111111611121

50FT741121111111111114441111212

7.5FT132111211

1

1111111

124349-005126283-0011818A18552324-0015910226351262823100123048123478-J1O126285123201-F0522014-001125259-001125260-001124435-003124349-004124347-003122417124393-004124348-002121033-1121032-01690084123478-L12123115-06C124364-L0212529112098021969-1121032-14125049121034-2123478-J09123115-04C124364-J02124971-003124972-015124972-0302131221314121032-3124349-010124435-0043535124393-005125284-00122397122056122053123157-008122054121032-1

20775

125049-001

FITTIhU+ELBU4J,l/4T~E X 1/4 NPTBLOWO(XW VALVE ASSE~LYPLATE-COVERDIAPHRAGM-LR4LOADERBOOY-BLOWOllkUiVALVEDISC-DIAPHRAGMSPRING-BLOXDOPU4VALVEPLU4GER-BLCW40DVNVALVEGASKET-BLCWlDLW@4VALVEADAPTER-BLOND(XW VALVESCREl+HEX.,1/4-20 M X .75,GRADE 5SEAL-BLOIW)C$WVALVESCREW-PAN HEAD,#8-32 W X .38FSJFFLER-BL(X40f3’U4VALVECDUPLING-PIPE,l/8 NPT,BRASSREDWER-PIPE,l/4 NPT X 1/8 NPTTulE-NvLml,l/4FITTING-ELBCM,l/4 TLBE X 1/8 NPTFITTING-STRAIGHT,l/4 TUBE X 1/8 NPTBRACKET-LINE FILTER HANGERFITTItUHIALE COFU+ECTOR,l/4TWE X 1/8 NPTFITTING-TEE,l/4 TIBE X 1/8 NPT X 1/4 TL5EBUSHING-PIPE,l/4 NPT X 1/8 NPT,BRASSNIPPLE-BRASS,l/8 NPT X 1.25VALVE-SHUTTLESCREW-HEX.,3/8-16 (NC X 1.00,GRADE 5LOCKHASHER-3/8MJT-HEX.,3/8-16 WCPANEL-GAlh3EGA(EE-PRESSURE,AIRVALVE-DIFFERENTIAL PILOTNIPPLE-PIPE,l/4 NPT X 1.25,BRASSFILTER-LINETEE-PIPE,l/4 NPT,BRASSSCREW-HEX.,1/4-20 W X .62,GRADE 5LDcKwAsHER-1/4FAJT-HEX.,1/4-20WCDECAL-GALk3EPANELGAlh2E-DIFFERENTIALPRESSURE,15 PSIGAUGE-DIFFERENTIAL PRESSURE,30 PSIINDICATOR-FILTERTHERNONETERNIPPLE-PIPE,l/4 NPT X CLOSE,BRASSFITTING-ELBOW,3/8 TL5E X 1/4 NPTTUBE-NYLON,3/8BUSHING-PIPE,3/8 NPT X 1/4 NPTFITTING-MALE CONNECTOR,l/4 ~E X 1/4 NPTPLUG-NYLONGAUGE-CAPACITYVALVE-CAPACITY GAUGEBODY-CAPACITY GAUGE CHECK VALVE“0’’RI)@-l/l6WIDE X .30 O.D.PISTON-CAPACITY GAUGE CHECK VALVENIPPLE-PIPE,l/8 NPT X CLOSE,BRASS

MAINTENANCE PARTSREPAIR KIT-DIFFERENTIAL PILOT VALVEINCLUDES:DIAPHRAGN GASKETDIAPHRAGMDIAPHRAGM GASKETSEAT GASKETSEAT RIffiSEAT RIMELEMENT-LINE FILTER

-..

50075-101

* PARTS NOT sOLD SEPARATELY{ ) PARTS SHOIW ON PAGE 44 ONLY

47

CONTROL

PIPING

GR

OU

P125639-200

(10

0H

.P.;

230

OR

’460

OR

57

5V

OL

T125

H.P

.,460

OR

575

VO

LT

MO

DE

LS

)

46

..— . .

CONTROL. PIPING GROUP 125639-200(100 H.P., 230 OR 460 OR 575 VOLT AND

125 H.P., 460 OR 575 VOLT MODELS)----- ------ ----- ----- ----- ------ ----- ----- ----- ----- ----- ------ -----

~INDEX PARTNUMBER Y NUMBER DESCRIPTION

----- ----- ------ ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- --1

{2)2/12/22/32/42/52/62/72/82/92/102/112/1234567891011121314151617181920212223242526272829303132

C33){34)

353636/136/236/337

38

******

39

10111111111611121

50FT741121111111111114441111212

7.5FT1111211

1

1111111

124349-005126283-0011818A18552324-0015910226351262823100123048123478-J1O126285123201-F0522014-001125259-001125260-001124435-003124349-004124347-003122417124393-004124348-002121033-1121032-01690084123478-L12123115-06C124364-L0212529112098021969-1121032-14125049121034-2123478-J09123115-04C124364-J02124971-003124972-015124972-0302131221314121032-3124349-010124435-004353522397122056122053123157-008122054121032-1

20775

125049-001

FITTING-ELBt3N,l/4 TIBE X 1/4 NPTBLOWD(WU4 VALVE ASSE~LYPLATE-COVERDIAPHRAGM-LR4LOADERBODY-BLOWD(llW VALVEDISC-DIAPHRAGMSPRING-BLONOCWU4 VALVEPLWER-BL(M4DCBW VALVEGASKET-BLCWID(BW VALVEADAPTER-BLONDOVN VALVEscREvbHEx.,1/4-20 UNc x .75,GRADE 5SEAL-BLO’lDOkN VALVESCREW-PAN HEAD,#8-32 (MC X .38FIJFFLER-BLOWDOk54 VALVECOUPLING-PIPE,l/8 NPT,BRASSREDUCER-PIPE,l/4 NPT X 1/8 NPTTmE-+4vLm,l/4FITTING-ELBOW,l/4 WE X 1/8 NPTFITTING-STRAIGHT,l/4 ~E X 1/8 NPTBRACKET-LINE FILTER HANGERFITTING-MALE COtWECTOR,l/4 TWE X 1/8 NPTFITTING-TEE,l/4 TI.BE X 1/8 NPT X 1/4 TIBEBUSHIF#3-PIPE,l/4 NPT X 1/8 NPT>BRASSNIPPLE-BRASS,l/8 NPT X 1,25VALVE-SHUTTLESCREW-HEX.,3/8-16 1.R4C X 1.00,GRADE 5LOCKWASHER-3/8MJT-HEX.,3/8-16 lRJCPANEL-GAlJ2EGAWE-PRESSURE ,AIRVALVE-DIFFERENTIAL PILOTNIPPLE-PIPE,l/4 NPT X 1.25,BRASSFILTER-LINETEE-P.IPE,l/4 NPT,BRASSSCREW-HEX.,1/4-20 LX X .62,GRADE 5LocKwAsHER-1/4MJT-HEX.,1/4-20 WDECAL-GALKE PANELGAUGE-DIFFERENTIAL PRESSURE,15 PSIGAUGE-DIFFERENTIAL PRESSURE,30 PSI

INDICATOR-FILTERTHERMWIETERNIPPLE-PIPE,l/4 NPT X CLOSE,BRASSFITTIlW+ELB0H,3/8 ~E X 1/4 NPTT@E-NYLON,3/8BUSHING-PIPE,3/8 NPT X 1/4 NPTGAUGE-CAPACITYVALVE-CAPACITY GAUGEBODY-CAPACITY GA(#2E CHECK VALVE“0’’RI~-l/l6 HIDE X .30 O.D.PISTON-CAPACITY GAlN2E CHECK VALVENIPPLE-PIPE,l/8 NPT X CLOSE,BRASS

MAINTENANCE PARTSREPAIR KIT-DIFFERENTIAL PILOT VALVEIF#2LUDES:DIAPHRAGM GASKETDIAPHRAGtJlDIAPHRAGM GASKETSEAT GASKETSEAT RIffiSEAT RIFEELEMENT-LINE FILTER

* PARTS NOT SOLD SEPARATELY{ 1 PARTS SH(XW ON PAGE 50 ONLY

50075-101 49

CONTROL

PIPING

GR

OU

P125639-200

(100H

.P.,

230O

R460

OR

575V

OL

TA

ND

125H

.P.,

460O

R575

VO

LT

MO

DE

LS

)

uw1-

>C-1G

(7

f5

u‘2

w3s

50075-101

50

CONTROL PIPING GROUP 125639-200(100 H.P., 230 OR 460 OR 575 VOLT AND

125 H.P., 460 OR 575 VOLT MODELS)------ ------ ------ ----- ----- ------ ------ ----- ------ ----- ----- ----- --


----- ----- ------ ----- ------ ----- ----- ----- ------ ----- ------ ------ ---122/12/22/32/42/52/62/72/82/92/102/112/12{3){4156{7){8){9){101{11){12){131{143{15){16){171C18){191{20){21){22){231{24){25){26}{27){28){29){301{31}323334{35){36136/136/236/3{371

{38}

******39

101111111116111z1

50FT741121111111111114441111212

7.5FT1111211

1

1111111

124349-005126283-0011818A18552324-0015910226351262823100123048123478-J1O126285123201-F0522014-001125259-001125260-001124435-003124349-004124347-003122417124393-004124348-002121033-1121032-01690084123478-L12123115-06C124364-L0212529112098021969-1121032-14125049121034-2123478-J09123115-04C124364-J02124971-003124972-015124972-0302131221314121032-3124349-010124435-004353522397122056122053123157-008122054121032-1

20775

125049-001

FITTING-ELBOW,l/4 ~E X 1/4 NPTBLCMD(YW VALVE ASSE~LYPLATE-COVEROIAPHRAGN-UNLOAOERBODY-BLOND(M4 VALVEOISC-OIAPHRAGWSPRING-BLONDOW4 VALVEPLIMGER-BL(Y’lDCWU4 VALVEGASKET-BLOWOCHW VALVEADAPTER-BLOWDOl’Ud VALVESCREW-HEXo,l/4-20 M X .75,GRADE 5SEAL-BLCWOOW VALVESCREW-PAN HEA0,*8-32 WC X .38b#JFFLER-BLOWDOk@J VALVECOUPLING-PIPE,l/8 NPT,BRASSREDUCER-PIPE,l/4 NPT X 1/8 NPTnmE-NYLoN,l/4FITT.TFU+ELB(B’1,1/4 TWIE X 1/8 NPTFITTING-STRAIGHT,l/4 TL5E X 1/8 NPTBRACKET-LINE FILTER HANGERFITTING-MALE CC#’U4ECTOR,l/4 TLBE X 1/8 NPTFITTING-TEE,l/4 TIE$E X 1/8 NPT X 1/4 T(A3EBUSHlX4G-PIPE,l/4 NPT X 1/8 NPT,BRASSNIPPLE-BRASS,l/8 NPT X 1.25VALVE-SHUTTLESCREW-HEX.,3/8-16 M X 1.00,GRAOE 5LOCKWASHER-3/8MJT-HEX.,3/8-16 IRKPANEL-GAiEEGAUGE-PRESSURE,AIRVALVE-OIFFERENTIAL PILOTNIPPLE-PIPE,l/4 NPT X 1.25,BRASSFILTER-LINETEE-PIPE,l/4 NPT,BRASSSCREW-HEX.,1/4-ZO M X .62,GRAOE 5LocKwAsHER-1/4MJT-HEX.,1/4-20 lJ4COECAL-GAUE PANELGAUGE-DIFFERENTIAL PRESSLJRE,15 PSIGAl&E-DIFFERENTIAL PRESSURE,30 PSIINDICATOR-FILTERTHERWOWETERNIPPLE-PIPE,l/4 NPT X CLOSE,BRASSFITTING-ELBfM,3/8 ~E X 1/4 NPTTUBE-NYL~,3/8BUSHING-PIPE,3/8 NPT X 1/4 NPTGAUGE-CAPACITYVALVE-CAPACITY GAlN3EBOOY-CAPACITY GALM3E CHECK VALVE“0’’RIt#2-l/l6 l’lIOE X .30 O.D.PISTON-CAPACITY GAUGE CHECK VALVENIPPLE-PIPE,l/8 NPT X CLOSE,BRASS

J4AINTENANCE PARTSREPAIR KIT-DIFFERENTIAL PILOT VALVEINCLUOES:OIAPHRAGW GASKETDIAPHRAGNDIAPHRAGW GASKETSEAT GASKETSEAT RINGSEAT RIMELEMENT-LINE FILTER

.

50075-101

* PARTS NOT sOLD SEPARATELY{ ) PARTS SHOP@J lM PAGE 48 OJLY

51

EL

EC

TR

ICA

LC

ON

TR

OL

GR

OU

PS

(FO

R100

H.P

.200

VO

LT

AND

125

H.P

.2

00

VO

LT

OR

23

0V

OL

TM

OD

EL

S)

&--’

(m

L.

I

d“

E5T

W

50075-101

52

ELECTRICAL CONTROL GROUPSFOR 100 H.P. 200 VOLT AND

b125 H. . 200 VOLT OR 230 VOLT MODELS)-—-—— ----------------------------------------------------------------------- -

Q Q QINDEX T PART T PART T PART.

NUMBER Y NUMBER Y NUMBER Y NUMBER DESCRIPTION———-———-————----- —------- —---. -—- —- ——-—-—-——————-—-——-— -—----— -—-—-——-—-—-—— .

1234567891011121314

1516

17181920

212223242526272829

303132333435

3637

3839

4041

4243444546474849

50515253

54

11441111

1111212

31

22

1

11

3 IN111322

42523

111

11

11

11

11

111111

488411

2

127272-001CONT. RUN

124993-201 1123389-01 1123200-C1 O 41231 08-04C 4122865-002 1122827-01 1122827-02 1124338-002 1

122751-01 11122752-01 1122755-01 1122756-01 2122757-01 1

123200-F07 2120513-01 3122868-08 1

123200-E07 21231 08-06C 2

NIA 122284 1

122198 3

22201122849 3 IN

21556-01 121555-01 1

23921 1123200-C07 3121857-01 2124755-00~ 2

21563-04 423326 25

23371 2340825 1110490-065 1123509-04 18052 1124969-005 1

22455 1124901-001

1

40744 140639-003 1

126323 1123458 140744-001 1110835 1120260 140773B 1110690-001 1125040-001 1

123478-L12 4123115-06C 8124364-L02 8123478-L14 4WP1690C 1

WP1691F 1

9531 2

127272-002AUTO DUAL

124993-201 1123389-01 1123200-CIO 4123108-04C 4122865-002 1122827-01 1122827-02 1124338-002 1

122751-01 11122752-01 1

122755-01 1122756-01 2122757-01 1123200-F07 2

120513-01 !122868-08 1

123200-E07 2123108-O6C 2

122862-600 1

22265 122198 3

N/A122849 3 IN

21556-01 121555-01 1

23921 1123200-C07 3

121857-01 2124755-001 2

21563-04 423326 2523371 2340825 1110490-065 1123509-04 1

8052 1124969-005 1

22455 1

124901-0021

40744 140639-003 1126323 1123458 140744-001 1110835 1120260 140773B 1

110690-001 1125040-001 1

123478-L12 4123115-06C 8

124364-L02 6

123478-L14 4WP1690A 1WP1691 F 1

127272-003 ELECTRICAL CONTROL GROUPAUTO DEMAND

124993-201123389-01123200-CIO123108-04C122865-002122827-01122827-02124338-002122751-01122752-01

122755-01122756-01122757-01123200-F07120513-01122868-08

123200-E07123108-06C

122662-600

2226522198N/A12284921556-0121555-0123921123200-C07121857-01124755-001

21563-04233262337140825110490-065123509-048052124969-005

22455

124901-00340744

40639-003126323123458

40744-00111083512026040773 B110690-001125040-001

123478-L12123115-06C

124364-L02123478-L14WP1690BWP1691F

ENCLOSURE-ELECTRICALMODULE-H.A.T.SCREW-PANHEAD, #4-40UNCX.75LccKwAsHER-#4

HARNESS-WIRE, ELECTRICAL,55.50HARNESS-WIRE, ELECTRICAL,23,00I-L4RNESS-WIRE, ELECTRICAL,18,00I-L4RNESS-WIRE, ELECTRICALTERMINAL-ELECTRICALBLOCK - FUSE

BARRIER-FUSEBLOCKSTOP-TERMINALTRACK-TERMINALSCREW-PANHEAD, #8-32UNCX.50JUMPER-TERMINAL BLOCK=KET-ELECTRICAL

SCREW-PANHEAD, #6-32UNCX.50LOCKWASHER-%TIMER-ELECTRICALSWITCH-SELECTOR, 2POSITIONSWITCH-SELECTOR, 3POSITION

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MMPASSEMBLY -NEONlAMPASSEMBLY -NEONMETER-HOURSCREW-PANHEAD, #4-40UNCX,WPROBE-ELECTRICAL

CONNECTOR-ELECTRICALTERMINAL-FEM4LE, ELECTRICALTIE-CABLE,SELFLCCK

TIE-CABLE,SELFLCX2K, BASEMOUNT(NOT SHOWN)BLANK-CX2NDUITBLANK-CONDUITFITTING-ELECTRICAL

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ELECTRICAL CONTROL GROUPS(FOR 100 H.P. 230 OR 460 OR 575 VOLT MODELS

AND 125 H.P. 460 OR 575 VOLT MODELS)—--——-—— ----—---——--—--——-——-—— -— —- ——--—--- ——-— —- —-- ——-— —- ——————--— —————. —.—

Q Q Q

INDEX T PART T PART T PARTNUMBER Y NUMBER Y NUMBER Y NUMBER DESCRIPTION---------------------------------------------------------------------------- .

12345678

910

1112131415

1617181920212223

2425262728..29

303132333435

3637

383940

41

424344454647

4849

5051525354

55

56.-.

1144111

11

11

2123

1

11

3 IN122

25

1121

13

12

111224

2211

1

111111

11

128881

13

4

50075-101

12727 i-001CONT. RUN

122822-01 1123389-01 1123200-CI O 41231 08-04C 4122865-01 1122827-01 1122827-02 1122751-01 11

122752-01 1122755-01 1

122756-01 2122757-01 1123200-F07 2

120513-01 3

222841

22198 322201122849 3 IN122868-08 1123200-E07 21231 08-06C 2NIA 123326 25

21556-01 1

21555-01 140825-014 240825-201 1

23921 1123200-C07 3

123134-01 1120656 2

8052 1124969-005 122455 1121857-01 2124755-001 221563-04 4

23371 22123443-003 1123457-04

1

123458 1

40744 140639-003 1

40744-001 1126323 1

407730 1120260 1

110835 1110690-001 1

123509-04 1125387-001 2123478-L12 8123115-06C 8124384-L02 8WP1690C 1

WP1691F 140825 3

9531 4

127271-002AUTO DUAL

122822-01 1123389-01 1I232OO-C1O 4I23108-O4C 4122865-01 1122827-01 1122827-02 1122751-01 11

122752-01 1122755-01 1

122756-01 2122757-01 1123200-F07 2120513-01 1

22265 1

22198 3NIA122849 3 IN122868-08 1123200-E07 2123108-O6C 2122862-600 123326 2521556-01 121555-01 140825-014 240825-201 ~23921 1123200-C07 3123134-01 1120656 2

8052 1124969-005 122455 1121857-01 2

124755-001 221563-04 4

23371 22123443-003 1

+23457-011

123458 140744 140639-003 1

40744-001 1126323 140773B 1120260 1110835 1110690-001 1

123509-04 1125387-001 2123478-L12 8123115-06C 8124364-L02 8WPI 690A 1WP1 691 F 140825 3

127271-003 ELECTRICAL CONTROL GROUPAUTO DEMAND

122822-01123389-011232OO-C1OI23108-O4C122865-01122827-01122827-02122751-01

122752-01122755-01

122756-01122757-01123200-F07120513-01

22265

22198N/A

122849122868-08123200-E07123108-06C122862-60023326

21556-0121555-0140825-01440825-20123921123200-C07

123134-01120656

8052124969-00522455121857-01

124755-00121563-04

23371123443-003

123457-03123458

4074440639-003

40744-00112632340773B120260110835110690-001

123509-0412538’7-001123478-L12123115-06C124364-L02WP1690B

WP1691F40825

ENC40SURE-ELECTRICALMODULE - H.A.T.SCREW-PANHEAD, #4-40UNCX.75LOCKWASHER- #4HARNESS-WIRE, ELECTRICAL,49.50HARNESS-WIRE, ELECTRICAL,23.00HARNESS-WIRE, ELECTRICAL,18.00TERMINAL-ELECTRICAL

BLOCK-FUSEW4RRIER-FUSEBLCXKSTOP-TERMINALTRACK-TERMINALSCREW-PANHEAD, #8-32UNCX.50JUMPER-TERMINAL BLOCKSWITCH-SELECTOR, 2POSITIONSWITCH-SELECTOR, 3POSITIONBLOCK-CONTACT, ELECTRICALBLOCK-CONTACT, ELECTRICALWIRE-ELECTRICAL, 0RANGE,#18SOCKET-ELECTRCALSCREW-PANHEAD, #6-32UNCX.50LocKwAsHER-#6TIMER-ELECTRICALTIE-CABLE,SELFIX3CK

lAMPASSEMBLY- NEONLAMPASSEMBLY -NEON

BLANK-CONDUITBLANK-CONDUITMETER-HOUR

SCREW-PANHEAD, #4-40UNCX.EOHARNESS-WIREBLANK-CONDUIT

LOCKNUT-CONDUITSCLENOIDCmsECmRPROBE-ELECTRICAL

~NECTOR-ELECTRICALTERMINAL-FEMALE, ELECTRICAL

TIE-CABLE,SELFLOCK, BASEMOUNTDECAL--POWER ON”&-HIGHAIRTEMP.

DECAL--CONTINUOUS RUN”DECAL-’AUTODUAL CONTRUDECAL-.AUTODEMAND CONTROL”DECAL-INSTRUCTIONALDECAL-”DANGER AIR FROMTHISCOMPRESSOR”DECAL-”CAUTION. ..MULTIPLEPOWER SUPPLY..:DECAL-”DANGER, HIGHVOLTAGE”DECAL-’CAUTION ..OPEFIATE~LY INACCORDANCE,.DECAL-”UNDERWRITERS LABORATORIES’DECAL-SERIALNO. &MODELDECAL-”COMPRESSOR CONTRCLPANEL PARTNO_ENVELOPE-PIASTICFllTING- ELECTRICALBLOCK-RISERSCREW-HEX.,3/&16 UNCX1,00,GRADE 5LOCKWASHER-318NUT-HEX,,3/8-16 UNCWIRINGSCHEMATIC -ELECTRICALCCNTROL

WIRING SCHEMATIC -MOTOR/STARTERBLANK-CONDUIT

MAINTENANCEPARTS9531 4 9531 BULB - ELECTRICAL

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TRANSFORMER GROUPS(AIRCOOLED 100 H.P.)


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1234567891011121314

1234567891011121314

1234567891011121314

TRANSFORMER1 1219791 122757-011 122752-011 122755-011 122751-011 122754-012 122756-016 123200-F074 123108-O8C1 222091 40646

6FT 79192 40639

T2RAN&&RtiER1 22294

NOT USEO1 122752-011 122755-011 122751-01

NOT USEDNOT USEO

4 123200-F074 123108-O8C1 222931 120638

6FT 79192 40639

23190-02T2RANSFORMER1 221941 122757-011 122752-011 122755-011 122751-011 122754-012 122756-016 123200-F074 123108-O8C1 222091 120670

6FT 79192 40639

23190-02T2RANSFORMER1 406521 122757-011 122752-011 122755-011 122751-011 122754-012 122756-016 123200-F074 123108-O8C1 222091 120676

6FT 79192 406392 23190-02

GROUP 125014-251 (200 VOLT, 100 H.P.)TRANSFORMER-208V ,250VATRACK-TERMINAL8LOCK-FLJSEBARRIER-FUSE BLOCKTERMINAL-ELECTRICAL8ARRIER-FUSE BL(XKSTOP-TERMINALSCREl+PAN HEA0,~8-32 M X .50LOCKWASHER-*8FUSE-2-l/2 AMP,TIME DELAY TYPEFLJSE-3-2/10 AMP,TIME OELAY TYPEkURE-YELLOW,ELECTRICAL S16DECAL-’’CAUTION”TERtlINAL-LfXK ,FORKGROUP 125014-502 (230 VOLT, 100 H.P.)TRANSFORMER

BLOCK-FUSEBARRIER-FUSE BLOCKTERMINAL-ELECTRICAL

SCREN-PAN HEA0,#8-32 WC X .50LocKwAsHER-#8FUSE-5 AMP,TIFIE DELAY TYPEFUSE-2-8/10 AMP,TIME DELAY TYPENIRE-YELLOW,ELECTRICAL S16OECAL-’”CAUTI~”TERMINAL-LOCK,FORKGROUP 125014-254 (460 VOLT, 100 H.P.)TRANSFORMER-480V ,250VATRACK-TERMINALBLOCK-FUSEBARRIER-FLJSE BLOCKTERMINAL-ELECTRICALBARRIER-FUSE 8LOCKSTOP-TERMINALSCREW-PAN HEAD,#8-32 U4C X .50LOCKHASHER+8FUSE-2-l/2 AMP,TIME OELAY TYPEFUSE-1-l/2 AMP,TIME DELAY TYPENIRE-YELLOW,ELECTRICAL S16DECAL-’’CALJTI(M4°TERMINAL-LOCK ,FORKGROUP 125014-255 (575 VOLT, 100 H.P.)TRANSFORMER- 600V,250VATRACK-TERMINAL8LOCK-FLJSEBARRIER-FUSE BLOCKTERMINAL-ELECTRICAL

BARRIER-FUSE 8LOCKSTOP-TERMINALSCREH-PAN HEAD,#8-32 UNC X .50LocKklAsHER-*8FUSE-2-l/2 AMP,TIME DELAY TYPEFUSE-1-l/2 AMP,FAST ACTING TYPEWIRE-YELLON,ELECTRICAL S16OECAL-’’CAUTION”TERMINAL-LOCK ,FORK

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58

—— . ... ..—. — .._.—-—

TRANSFORMER GROUPS(WATERCOOLED 100 H.P.)

------ ------ ------ ------ ------ ------ ------ ------ ------ ------ --------


------ ------ ------------ ------ ------ ------ ------ ------ ------ ------ --

1234567891011121314

1234567891011121314

1234567891011121314

1234567891011121314

TRANSFORMER1 1219791 122757-011 122752-011 122755-011 122751-011 122754-012 122756-016 123200-F074 123108-O8C1 222091 40646

6FT 79192 40639

T2RAN&&RtiER1 22294

NOT USEO1 122752-011 122755-011 122751-01

NOT LJSEOKIT USEO

4 123200-F074 123108-OBC1 222931 120638

6FT 79192 40639

23190-02TRANSFORMER

1 122824-4801 122757-011 122752-011 122755-011 122751-011 122754-012 122756-016 123200-F074 123108-O8C1 9532-2351 9532-513

6FT 79192 +0639

23190-02TRANSFORMER1 122824-5751 122757-011 122752-011 122755-011 122751-011 122754-012 122756-016 123200-F074 123108-O8C1 9532-2351 120676

6FT 79192 406392 23190-02

GROUP 125014-251 (200 VOLT, 100 H.P.)TRANSFORMER-208V,250VATRACK-TERMINALBL(XX-FUSEBARRIER-FUSE BLOCKTERMINAL-ELECTRICALBARRIER-FUSE BLOCKSTOP-TERMINALSCREM-PAN HEA0,S8-32 UK X .50L(XKWASHER+8FUSE-2-l/2 AMP,TIME DELAY TYPEFUSE-3-2/10 AMP,TIME DELAY TYPEWIRE-YELLOW,ELECTRICAL S16DECAL-’’CAUTION”TERWINAL-LOCK ,FORKGROUP 125014-502 (230 VOLT, 100 H.P.)TRANSFORMER


SCREW-PAN HEA0,#8-32 W X .50LOCKWASHER-S8FUSE-5 AMP,TIME OELAY TYPEFUSE-2-8/10 AMP,TIME DELAY TYPEWIRE-YELLOW,ELECTRICAL S16DECAL-’’CAUTIO”’”TERMINAL-LfXK ,FORKGROUP 125014-354 (460 VOLT} 100 H.P.)TRANSFORMERTRACK-TERMINALBLOCK-FUSEBARRIER-FUSE BLOCKTERMINAL-ELECTRICALBARRIER-FUSE BLOCKSTOP-TERNINALSCREW-PAN HEA0,#8-32 W X .50LOCKNASHER-:8FUSE-3-l/Z AMP,TIME DELAY TYPEFUSE-1-6/10 AMP,TIME DELAY TYPEWIRE-YELLOW,ELECTRICAL S16DECAL-’’CAUTIl%W’TERMINAL-L~K ,FORKGROUP 125014-355 (575 VOLT, 100 H.P.)TRANSFORMERTRACK-TERMINALBL(KK-FUSEBARRIER-FUSE BLOCKTERMINAL-ELECTRICALBARRIER-FUSE BLOCKSTOP-TERMINALSCREW-PAN HEAD,:8-32 ~ X .50LOCKWASHER+8FUSE-3-l/2 AMP,TIME DELAY TYPEFUSE-1-l/2 AMP,FAST ACTING TYPEWIRE-YELLU+,ELECTRICAL S16OECAL-’’CALJTION”TERMINAL-LfXK ,FORK

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1z3+567891011121314

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TRANSFORMER1 1219791 122757-011 12275Z-011 1ZZ755-011 12Z751-011 12Z754-012 1Z2756-016 123200-F074 123108-O8C1 222091 40646

6FT 79192 40639

TzRAN&#’R#ER1 ZZ1941 122757-011 122752-011 12Z755-011 122751-011 122754-01z 1ZZ756-016 123200-F074 123108-OBC1 22.?091 40645

6FT 79192 40639z Z3190-02

TRANSFORMER1 22294

NOT USED1 122752-011 1ZZ755-011 1Z2751-01

NOT USEONOT USEO

4 123200-F074 1Z3108-O8C1 Z2Z931 1Z0670

8FT 79192 406392 23190-02

TRANSFORMER1 22Z94-575

NOT USED1 122752-011 122755-011 122751-01

NOT USEDNOT USED

4 123200-F074 123108-O8C1 2Z2931 120676

8FT 79192 406392 23190-02

GROUP 125014-251 (200 VOLT, 125 H.P.)TRANSFORMER-Z08V ,250VATRACK-TERMINALBLOCK-FUSEBARRIER-FUSE BLOCKTERMINAL-ELECTRICALBARRIER-FUSE BLOCKSTOP-TERMINALSCREW-PAN HEA0,S8-32 M X .50LOCKWASHER+8FUSE-.2-l/2 AMP,TIME DELAY TYPEFUSE-.3-Z/lO AMP,TIME DELAY TYPEWIRE-YELLOW,ELECTRICAL #16DECAL-’’CAUTION”TERMINAL-LOCK ,FORKGROUP 125014-252 (230 VOLT, 125 H.P.)TRANSFORMER-4BOV ,250VATRACK-TERMINALBLOCK-FUSEBARRIER-FUSE BLOCKTERMINAL-ELECTRICALBARRIER-FUSE BLOCKSTOP-TERMINALSCREW-PAN HEA0,#8-32 M X .50LOCKWASHER-*8FUSE-Z-l/2 AMP,TIME DELAY TYPEFUSE-2 AMP,TIME DELAY TYPEWIRE-YELLOW,ELECTRICAL S16DECAL-’’CAUTION”TERMINAL-LOCK ,FORK

GROUP 125014-504 (460 VOLT, 125 H.P.)TRANSFORMER


SCREW-PAN HEA0,#8-32 WC X .50LOCKWASHER-*8FUSE-5 AMP,TIME DELAY TYPEFUSE-1-l/Z AMP,TIME OELAY TYPEWIRE-YELLOW,ELECTRICAL *16DECAL-’’CAUTICNW’TERMINAL-LOCK ,FORK

GROUP 125014-505 (575 VOLT, 125 H.P.)TRANSFORMER


SCREW-PAN HEA0,#8-32 lJNC X .50LOCKWASHER-*8FUSE-5 AMP,TIME OELAY TYPEFUSE-1-l/Z AMP,FAST ACTING TYPEl’tIRE-YELLOH,ELECTRICAL *16DECAL-’’CAUTION”TERMINAL-LOCK ,FORK

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FAN MOTOR/STARTER GROUPS(AIRCOOLED MODELS)

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50075-101

FAN MOTOR/STARTER GROUP 125102-401 (200 VOLT)1 81182 234832 8049

9FT 221003FT 12317230FT 79031 8701-1205 123200-G073 88591 1207461 1100013 40716 80502 23190-062 80525 123108-1OC

WOTOR-FANCOFUWICTOR-COJDUIT ,1/2SLEEVE-CCBtOUIT, 1/2CONOUIT-ELECTRICALWIRE-YELLWl,ELECTRICAL *1OWIRE--BLACK,ELECTRICAL *1OSTARTER-3 PHASE, “SQUARE D“SCREH-PAN HEAO,S1O-24 (NC X .50FUSE-30 AMP,DUAL ELEMENTBL(XK-FUSEOECAL-OVERLOAOOVERL.OAO-THE RMALJOINT-WIRETERMINAL-LOCK, FORKLOCKMJT’-C(BJJOUI T,l/2LOCKWASHER-#10

2 8879 msHER-REoucIFn2,3/4 x 1/2FAN MOTOR/STARTER GROUP 125102-402 (230 VOLT)

1 120782 MOTOR-FAN2 23483 CCRU4ECTOR-CONDUIT ,1/22 8049 SLEEVE-CONOUIT, 1/2

9FT 22100 CONDUIT-ELECTRICAL5FT 123170 WIRE-YELLOW,ELECTRICAL S1230FT 7905 NIRE-BLACK,ELECTRICAL S12

1 8701-120 STARTER-3 PHASE, “SQUARE O“5 123200-G07 SCREW-PAN HEAO,S1O-24 IRK X .503 8859 FUSE-30 AMP,OUAL ELEMENT1 120746 BLOCK-FUSE1 110001 DECAL-OVERLOAO3 4080 OVERLOAO-THERMA L6 7592 JOINT-WIRE2 23190-06 TERMINAL-LOCK, FORK2 8052 LOCKt4JT-C~DUIT ,1/25 123108-1OC LOCKWASHER-Z1O2 8879 wAsHER-REoucING,3/4 x 1/2

FAN MOTOR/STARTER GROUP 125102-404 (460 VOLT)1 1207822 234832 8049

9FT 22100SFT 12057030FT 7908

1 8700-1203 123200-G073 1202533 122752-011 1100013 40736 75922 23190-022 80523 123108-1OC

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PLATE-EXTENSI(MJ MflR4TPLATE-SIDE EXTENSI(B4 tlOlkJTscREw-HEx.,1/4-20 w x .75,GRADE 5FLATwAsHER-1/4LocKHAsHER-1/4MJT-HEX.,1/4-20 WCFRAME-CABINET,LEFT SIDEBRACE-CABINET ,ENDBRACE-CABINET,TOPscREl+TAPTITE,l/4-zo (.RK x .50BRACE-CORNERSUPPORT-PANELPANEL-SIOEFRAME-0CM3RDOOR-CABINETSCREW-HEX.,1/4-20 W X .75,GRAOE 5PANEL-CABINETCLIP-ENO PANELCLIP-TWIN,PANELMJT-GRIP,l/4-20 WJCPANEL-TOPPANEL-INLETPANEL-SIDEPANEL-SIDEDOOR-CABINETMDULDING+INODWPIINOOW-O(XIRSHRDUD-SILENCER,R .H.SHRUJD-SILEtWER,L.H.LATCH-DCXIRSCREW-SELF TAPPIt@NAMEPLATE-’’QUINCY”DECAL-’’Q49O”FRAMESCREW-FLAT HEAD,l/4-20 WC X 1.00HAI’WER-INSULATIONHAFGER-INSLJLATIfflTAPE-sEALANT,l/4MJT-HANGERWASHER-SELFLOCKINSULATIONINSULATI(XiINSULATI~INSULATI(XIJINSULATI(X4INSULATIOlCAP-ENO CLIPDECAL-’’DAlW3ER AIR FROM THIS COMPRESSOR”

50075-101 65

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CABINET GROUP 125424-002(WATERCOOLED MODELS)------ ------ ------ ----_- ______ ..__.- ------ ------ ------ ------ --------


1z3456789101112131414/114/214/314/414/514/61516171s19202122232425262728293031323334353637383940

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4FT 2210015FT 791320 123777-Jlo6 236341 12071916 217722 236364 1209738 12097216 12225949 224561 1254171 125418

6FT 1202232 236443 1209752 236372 213512 1206586 23645-390 123844

225FT 2257178 123797-0014 23645-990 1237983 23645-112 123797-0021 40744

PLATE-EXTENSILW4NOIROPLATE-SIOE E~ENSIWJ FKXNTSCREW-HEX.,1/4-20 W X .75,GRAOE 5FLATwAsHER-1/4FRAME-CABINET,LEFT SIDELocKwAsHER-1/4tWT-HEX.,1/4-20 LNCBRACE-CABINET ,ENDSCREH-TAPTITE,l/4-20 WC X .50BRACE-CABINET,TOPBRACE-CORNERSUPPORT-PANELPANEL-CABINETVENT FAN ASSEFBLYFAN-VENTLOCKMJT-CONOUIT,1/2C(M4ECTOR-CONDUIT,1/2SLEEVE-CONDUIT, 1/2CONDUIT-ELECTRICALWIRE-BLACK,ELECTRICAL S16SCREl+HEX.,1/4-20 M X .75,GRAOE 5PANEL-SIDEPANEL-TOPSCREti-FLATHEAD,l/4-20 W X 1.00FRAME-OODRCLIP-TWIN,PANELCLIP-ENO PANELCAP-END CLIPMJT-GRIP,l/4-20 UNC000R-CABINETWINOLM-DOORMLDING-WINDOWDOOR-CABINETLATCH-DOORPANEL-TOPNAMEPLATE-’’QUINCY”DECAL-’’Q49O”INSULATItMWASHER-SELFLOCKTAPE-sEALANT,l/4HAM3ER-INSULATIONINSULATIONW-HANGERINSULATIIMHANGER-INSULATItMDECAL-’’DAMER AIR FRON THIS COMPRESSOR”

.-

SOO75-101 67

CONTROL PIPING SCHEMATIC

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50075-101 68

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50075-101

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MOTOR/STARTER WIRING SCHEMATIC WP1691F(SEE PAGES 6 THRU 13)

w4TEacooLED 0s1FULL vOLTAGE ACROSS THE LINE sTARTER ARRANGEMENT

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COMPRESSORMAGNETIC STARTERsEE NOTE Z

A, RCCIOLEO 0S1FuLL VOLTAGE, ACRflSS THE LINE, STARTER AR3AN!jEMENT

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NOTES

I ) AT lPiSTALL4T10tJ THE CUSTOMER 1S TO PROWCE DISCONNECT ANOEIR4NCH CIRCUIT O$IERCURPEN1 PROTECTION IN ACCORDANCE WITHTHE NAT ICPIAL ELECTRICAL CODE ANO/OR ANY LOCAL COOESHA VI, JG PRECEDENCE

2) THIS MAGNETIC S lAPIER S COIL IS FOR 120VAC OPERATION

3) THIS MAGNETIC STARTER CVIL 1S FOR INCOMING LIP.E VOLTAGE1208 230, 380 460 OR 575VAC) O? ERATION

41 THESE FuSES HAVE 8EEN PROVIOED IN ACCORDANCE WITH THE LA TLSTNAT17N4L ELECTRICAL COOES IT IS THE RESPONSIBILITY OF THE CUSTOMERTO ASCERTAIN ANO PROVIDE, IF NECESSARY, OVERCURRENT PROTECTION TO MEETA!vY LOCAL COOES HAVING PRECEOFNCE

50075-101 72

— ——— —-

PIPE COUPLING ASSEMBLY INSTRUCTIONS

THE FOLLQWING PROCEDURE IS ‘lT2BE FOLLWED FOR CORRECT PREPARATION AND ASSEMBLYOF AEROQUIP FLEXMASTER COUPLINGS:

1) PIPE END PREPARATIONA) DEBURR AND CLEAN PIPE ENDSB) PIPE SURFACE MUST BE ROUND AND FREE OF DEEP SCRATCHES, Q3UGES, DENTS, E’K.C) ‘11-lEACCEPTABLE DISTANCE BETWEEN PIPE ENDS IS SHCWN IN TABLE 1.D) MAXIMUM TOTAL MISALIGNMENT BETWEEN PIPES IS *4”. THIS INCLUDES ANGULAR

Misalignment_’AND 0FFSE7T. SEE TABLE 2.

2) JOINI’INSTALLATIONREFERE~E FIG. 1.A) INSTALL RETAINER (1) C)NPIPE.

SLIP ‘T1-lELQWER HALF OF TliESELF RESTRAINED GASKET (3) OVER ‘fliEPIPE,LEAVING THE SPLIT AREA OF T1-lESTEEL RESTRAINING RING (2) FREE AT THETOP. THEN STRETCH THE GASKET (3) AND THE SPLIT AREA OF TY-lESTEELRESTRAINING RING (2) UNTIL ‘lllEYSLIP OVER THE PIPE AND INTO POSITION.

REFERENCE FIGS. 2 & 3 AND TABLE 3.B) POSITION RETAINER (4) AND GASKET WITH STEEL RESTRAINER (5) ~ PROPER

INSERTION DEPTH AS SHChiNIN TABLE 3.C) SLIDE SLEEVE (3) TO GASKET (5) AND hJOVEGASKET (2) AND RETAINER (1) INTO

POSITION AS SHOWN IN FIGURE 3. PIPE MUST BE INSERTED TU PROPER DEPTH“D” IN BOTH GASKETS.

3) fT3UPLERINSTALLATIONREFEREWE FIG. 4 AND TABLE 4.INSTALL V fDJPLINGS 8 AND 9, EW’OMPASSING 71-iERETAINERS 1 AND 4, THEGASKETS 3 AND 5, AND THE SLEEVE 7. IX3NOT TIGHTEN EITHER COUPLING UNTILTHE ENI’lREJOINT HAS BEEN ASSEMBLED. TIGHTEN NUTS GRADUALLY, ALTERNATINGFROM ONE NUT ‘IOTHE O’IT+ERAND TAPPING ‘11-lEV ~UPLINGS LIGHTLY AS THE ‘IURQUEVALUES SHOWN IN TABLE 4 ARE APPROACHED. RETIGHTENING OF !fl-lECOUPLER WILLBE NECESSARY IF LEAKAGE OfWJRS.

4) SPE~IAL NORZSA) ASSEMBLY OF THE GASKET’SCAN BE MADE EASIER BY DIPPING Ihi’10A SOAPY

WATER SOLUTION OR !ll-lEFLUID TO BE SEALED. NO Cm-lERLUBRICAtVI’SHOULDBE USED.

B) GASKETS WITH STEEL RESTRAINING RINGS SHOULD NEVER BE REUSED.

EOO75-101 73

PIPE COUPLING ASSEMBLY(CONTINUED)

PIPE_l x. I“E?IDISTANCESIZE

1 1.9 .131j 2.28 .161% 2.53 .182 3.03 .212% 4.56 .323 5.19 .363% 5.66 .404 8.56 .44b

1.

2.

3.

4.

5.

\ ITABLE 2

METHOD OF ESTABLISHING OFFSET

I I

LAY STRAIGHTEDGE ALQNG TOP OF PIPE “A”.

MEASURE OUT DISTANCE “L” AS SHOWN IN TABLE FOR PIPE SIZEFITTED WITH COUPLING.

TAKE MEASUREMENT “M” AT DISTANCE “L”, 90° FROM BiO’IIK)MOFSTRAIGHTEDGE TO PIPE “B”. THE OFFSET “M” MUST N(YI’EXCEEDCORRESPONDING VALUE IN THE TABLE.

BEING

THE

LAY STRAIGHTEDGE ALONG TOP OF PIPE “B” AND REPEAT STEPS 2 AND 3.

WHEN THE OFFSET “M” IS EXCEEDED IN EITHER DIRECTION, THE PIPESMUST BE REALIGNED.

-ixt--QD

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Cip.Y

DISTANCE BEIWEEN PIPE ENDS, STRAIGHT COUPLINGPIPE SIZE 1 1+ 1+ 2 2+ 3 3+

MAX. DIST.”X” .60 .95 1.18 1.64 3.14 3.10 3.06

MIN. DTST.”X” .10 .13 .26 .32 1.74 1.70 1.66

DISTANCE BETWEEN PIPE ENDS, 90° LQNG ELBOW COUPLINGPIPE SIZE 1 1+ 1$ 2 2+ 3 3+

MAX. DIST.”Y” 2.44 2.52 2.77 3.01 3.00 4.61 5.36

MIN. DIST.”Y” 2.03 2.11 2.31 2.35 2.30 3.91 4.64

TABLE 1

4

3.02

1.62

4

6.07

5.37

50075-101 74

—....... .-——

.-

PIPE COUPLING ASSEMBLY INSTRUCTIONS(CONTINUED)

QI

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FIG. 3

TABLE 1 INSERTION DEPTH (“D”)

PIPE SIZE (“D”) MINIMUM (“D”) MAXIM~0.38 0.71 1.000.500.751.001.251.502.002.503.003.504.005.006.00

0.711.001.141.151.161.181.681.701.721.742.081.86

1.091.211.391.561.621.842.382.402.422.442.242.33

.- TABLE 3

50075-101 75

PIPE COUPLING ASSEMBLY INSTRUCTIONS(CONTINUED)

TABLE 4 - TKX?QIJECHART *

PIPE SIZE STANDARD SELF RESTRAINED

.38’’–.75” 40-60 IN. LBS. 40-60 IN. LBS.1“-2” 90-110 IN. LBS. 140-160 IN. LBS.

2.50’’-3.00” 180-200 IN. LBS. 220-240 IN. LBS.3.50’’–4.00” 240-260 IN. LBS. 280-300 IN. LBS.5.00’’-6.00” 300-320 IN. LBS. 480-500 IN. LBS.

*TORQUE ‘K)INCH-LBS. AS SHOWN IN TABLE 4 OR TO A MINIMUM OF 1/16”CLEARANCE BE’IWEENCOUPLING UX2S, WHICHEVER OCHJRS FIRST.

FIG. 4

50075-101 76

-

KY1

11111111

1

1

RECOMMENDED SPARE PARTSPART NUMBER DESCRIPTION

121857-01 PROBE - ELECTRICAL123389-01 MODULE - H.A.T.

125656-050 ELEMENT - OIL FILTER (BOLT ON TYPE)126356-050 ELEMENT - OIL FILTER (ALTERNATE; SPIN ON TYPE)124487-003 SEPARATOR - AIR/OIL125420E300 ELEMENT - AIR FILTER125049-001 ELEMENT - LINE FILTER

1855 DIAPHRAGM - BLOWDOWN VALVE23458-5 ELEMENT - AIR FILTER (REPLACEMENT ELEMENT

FOR HEAVY DUTY AIR FILTER P/N 22864-3)22592-1 SEAL - OIL (BASIC COMPRESSOR ROTOR SHAFT)

22749-249 “O”RING - 1/8” WIDE X 5.12 O.D.

200 VOLT1 222091 40646

230 VOLT. 100 H.P.1 222931 120638

230 VOLT. 125 H.P.1 222091 40645

460 VOLT. 100 H.P.(AIRCCWLED)

1 22209120670

(WA’TERWOLED)

FUSES

(FI , PRIMARY) FUSE - 2-5/1 O AMP, TIME DELAY TYPE(F2, SECONDARY) FUSE - 3-2/1 O AMP, TIME DELAY TYPE

(F2, SECONDARY) FUSE -5 AMP, TIME DELAY TYPE(F1 , PRIMARY) FUSE - 2-8/10 AMP, TIME DELAY TYPE

(F2, SECONDARY) FUSE - 2-5/1 O AMP, TIME DELAY TYPE(FI , PRIMARY) FUSE -2 AMP, TIME DELAY TYPE

(F2, SECONDARY) FUSE - 2-1/2 AMP, TIME DELAY TYPE(FI , PRIMARY) FUSE -1 -5/1 O AMP, TIME DELAY TYPE

1 9532-235 (F2, SECONDARY) FUSE - 2-1/2 AMP, TIME DELAY TYPE1 9532-513 (Fl, PRIMARY) FUSE -1 -1/2 AMP, TIME DELAY TYPE

460 VOLT. 125 H.P.1 22293 (F2, SECONDARY) FUSE -5 AMP, TIME DELAY TYPE1 120670 (Fl, PRIMARY) FUSE -1 -5/1 O AMP, TIME DELAY TYPE

575 VOLT. 100 H.P.(AIRCOOLED)

1 22209 (F2, SECONDARY) FUSE - 2-5/10 AMP, TIME DELAY TYPE120676 (Fl, PRIMARY) FUSE - 1-1/2 AMP, FAST ACTING TYPE

(W4’7ERWOLED)

1 9532-235 (F2, SECONDARY) FUSE - 3-1/2 AMP, TIME DELAY TYPE1 120676 (Fl, PRIMARY)

575 VOLT. 125 H.P.1 22293 (F2, SECONDARY)1 120676 (Fl, PRIMARY)

FAN MOTOR/STARTER200 & 230 VOLT

3 8859460 VOLT

1 120253575 VOLT

1 120640

FUSE - 1-1/2 AMP, FAST ACTING

FUSE -5 AMP, TIME DELAY TYPEFUSE -1 -1/2 AMP, FAST ACTING

FUSES

TYPE

TYPE

FUSE -30 AMP, DUAL ELEMENT TYPE

FUSE -15 AMP, TIME DELAY TYPE

FUSE -20 AMP, FAST ACTING TYPE

50075-101 77

NATIONWIDE

SALES/SERVICE

Quincy Service is always near. There are Authorized

Quincy Distributors located throughout the United States

and Canada. They stock genuine Quincy replacement

parts and accessories for a wide range of Quincy products.

Service specialists are factory trained and experienced.

Quincy service will help keep you in business. Call for

Authorized Quincy Service.

QuincyCompressor Division

Colt Industries

@

$3.00

QSI 490

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Transcript of QSI 490