Qlink Service 150cc

7/30/2019 Qlink Service 150cc

1/37

T ha nk y ou f or y ou r s el ec ti on o f t hi s Q LI NK s c oo te r. I t r e pr es en ts h ig h t ec hn ol og y a nd r e li ab il it y, t he e mi ss io n

o f t h i s v e h i c le h a s r e a c h ed t h e l a t e s t n a t i on a l e m i s s io n s t a n d ar d , t h e r ef o r e i t i s a r e al l y e n vi r on m en t -f r i en d ly

m o to r cy c le t h at m a y s a ti s fy t h e d e ma n ds o f m o de r n s o ci e ty. I t h as b ee n m an uf ac tu re d t e ch n ic a ll y i n a c co r da n ce

w i t h a l o t o f e x p e r ie n c e t h a t o u r c o mp a ny o b ta i ne d i n m a nu f ac t ur i ng s p or t s , r a c e a n d t o ur i s t e t c. v e h i cl e s . A n d

i t i s j u s t t h e s e e x pe r ie n ce s t h at h a ve m ad e t hi s m ot or cy cl e t ak e a l ar ge p er c en t i n t he li ke pr odu cts . T h is U se r' s M an ua l

w i l l h e l p y o u g e t t o k n o w t h e o p er a t in g m e th o d o f t h is m o de l o f m o to r cy c le , a n d o b ta i n t h e k n o w le d g e r e l a t i ng

t o o p er a t io n , b a si c c h ec k -u p , s e r vi c e a n d m a in t en a nc e e t c. P l ea s e c o nt a ct y o ur d e al e r o r a p po i nt e d m a in t en a nc e

s t a t i on w h e n y ou h a v e p r o b l em s i n u s e i n g a n d m a in t e n a nc e .

A l l c on f i g ur a t i o ns a n d pa r a m e te r s a r e f o r r e f er e n c e o n l y, n o t c o n t r ac t e d on e s . Pl e a s e r e f e r to t h e a c t u al

c o n f i g u r a t i o n o f t h e m a n u f a c t u r e r .

I N T R O D U C T I O N

USER'S MANUAL


2/37

T H E F O L L O W I N G I N F O R M AT I O N A P P E A R S A S S I G N S I N T H I S U S E R ' S M A N U A L

T h i s s i g n i n di c a t e s p r o c ed u r e s m u s t b e f o l l o we d t o a v o i d in j u r y o f yo u r s el f , o t h er p e o p l e o r t h e m o t o r cy c l e .

T h i s s i g n i n d i c at e s p r o c ed u r e s m u s t b e f o l l o we d to a v oi d da m a g e t o th e m o t o rc y c l e a n d y o u r se l f .

T h i s s i g n i n d i ca t e s p r o c ed u r e s w i t h f u r t he r i n f o r ma t i o n .

T h is U s er ' s M a nu a l s h ou l d b e c o n si d er e d a s p a rt o f t he s co ot er a nd s ho ul d b e k ep t w i th t h e s c o ot er f or u se i n c a se o f e m er g en c y.

E v e n i f t h i s m o t o rc y c le i s r e so l d, i t s h ou l d a l so b e k e pt w i th i t . O u r c om pa ny i s e nd ea vo ri ng to i m p r ov e p r o d uc t d e s i gn an d

q u a l i ty a l l t h e t i m e . T h e re f or e , w h e n t h i s U s er 's M a nu a l w a s b e i ng p r in t ed , i t h a d a l re a dy i n cl u d ed t h e l a te s t p r od u c t i n f o r ma t io n .

A s a r es ul t, i t m a y n ot b e e xa ct ly t he s am e a s t he m ot or cy cl e y o u p u rc ha se d. F or a ny q ue st io ns , p l ea se c on ta ct t he d ea le r f ro m

w h o m t h e m o to r cy c le w a s o r ig i na l ly p u rc h as e d o r co n t a c t t h e a p p o i n t e d m a i n t e n a n c e s t a t i o n .

B e s u r e t h a t y o u h a v e r e a d t h i s U s e r ' s M a n ua l p r i o r t o r i d i ng t h e m o t o rc y c l e

W a r n i n g

Not ice

Not e

Not e

USER'S MANUAL


3/37

M A I N P O I N TS F O R S A F E R I D IN G

NA ME S OF PARTS OF TH E MO TO RC YC LE

M O T O R C Y C L E I D E N T I F I C A T I O N

F U N C T I O N S O F T H E C O N T R O L L E R S

M a i n s w i t c h

I n d i c a t o r

S p e e d o m e t e r

O i l c a p a c i t y i n d i c a t i o n m e t e r

H a n d l e b a r s w i t c h

R e ar b r ak e l e ve r

F ro n t b r ak e l e ve r

s t e e ri n g l o c k

F ue l t an k c ap

S t a rt i n g l e v e r

T r u n k

R e a rv i e w m i r ro r

K i c k s t a n d

C h e c k s id e s t a nd s w i t c h h o l d i ng f u n c t i on

C H E C K B E F O RE R I D I N G

F r on t a n d r e ar b r ak e s

C h e c k o f b r a k e f l u i d l e a k a g e

1

2

3

3

3

4

4

4

4

5

5

6

6

6

6

7

7

7

8

9

9

C O N T E N T S

T h r o tt l e g r i p

E n gi n e o i l

A i r f i l t e r

T i r e s

T u be l e s s t i r e a n d ca s t ri m

C h e c k i f e a c h c o m p o n e n t h a s b e e n t i g h t e n e d

L a m p s a n d si g n a l l a mp s

S w i t c h e s

G a s o l i n e

M A I N P O I NT F OR U SI N G A N D R ID IN G

E n g i n e s t a r t i n g a n d p re - w a r m i n g

S t a r t i n g o f t h e m o t o r c y c l e

A c c e l e r a t i o n

B r a k i n g

E n g i n e r u n n i ng - i n

P a r k i n g

R E G U L AR M A I N TE N A N C E

D r i v e r' s t o o l

R e g u l a r M a i n t en a n c e / L u b ri c a t i o n F o r m

T o rq u e s p e c i f i c a t i o n s

E n gi n e o i l

9

10

10

10

11

12

12

12

12

13

13

13

14

14

14

15

15

16

16

17

18

USER'S MANUAL


4/37

U S E O F E N G I N E O I L

M A I N T E N A N C E R E C O R D S

S C H E MAT I C C I R C UI T D I A G RA M

31

32

33

S P E C I F I C A T I O N S

C O N T E N T S

R e p l a c e m e n t o f g e a r o i l

A i r f i l t e r

M a i n t en a n c e f o r th e a i r fi l t e r

A d j u s t m e n t o f c a r b u r e t o r

A d j u s t m e n t o f i d l i n g s p e e d

A d j u s tm e n t of t h e t h r o t tl e h a n d l e

A d j u s t m e n t o f v a l v e c l e a r a n c e

I n s p e c t i o n o f s p a r k p l u g

F r e e t r a v e l o f f r o n t b r a k e

A d j u s t m e n t o f r e a r b r a k e

F r o n t b r a k e

R e a r b r a k e

I n s p ec t i o n o f b r a k e f l u i d a m o u nt

R e p l a c e m e n t o f b r a k e f l u i d

C h e c k in g a n d l u b r ic a t i n g t h e w i r e c a b l e

L u br i ca t io n o f t h ro t tl e v a lv e w i re c a bl e a n d g ri p

L u b r ic a t i o n o f br a k e h a n d l eb a r

L u b r ic a t i o n ma i n s t a nd a n d s i d e st a n d

C h e c k o f f r o n t f o r k

C h e c k o f s t e e r i n g s t e m

W h e e l b e a r i n g

19

20

20

20

21

21

22

22

23

23

23

23

24

25

25

25

25

25

26

26

26

B a t t e r y

R e p l a c e m e n t o f s t r i p f u s e

H e a d l a m p

C l e a n i n g a n d m a i n t e n a n c e

26

27

28

28

29

USER'S MANUAL


5/37

P l ea s e g i ve c l ea r s i gn a ls i n c a se o f t h e s i tu a ti o ns l i st e d b e lo w :

T u r n i n g l e f t t u r n i n g r i g h tI t ' s v e r y d a n g er o u s t o br a k e o n a d a m p r o a d . P l e a s e a v o i d a n y e m e r ge n c y b r a k e t o pr e v e n t s l i p o f th e

m o t o r c y c l e .

W h e n p a r k i ng o n a d a m p r o a d , p u t o n t h e b r a k e s l o w l y.

S l ow d o wn y o ur m o to r cy c le w h en a p pr o ac h in g s t r ee t c o rn e rs o r c r os s ro ad s a nd a cc el er at e o nl y w he n h av in g

pa ss ed the tu rn .

Ta ke c au ti on s i n r i di ng w hi le p as s in g b y s i de o f a p ar ke d v eh ic le . B ec au se t he v eh ic le d r iv er m ay n ot n ot ic e

y o u r p a s s i ng a n d o p e n t h e d o o r s u d d e n l y.

R a il s , i r o n pl a te s p a ve d a t a c o ns t ru c ti o n s it e o r m a nh o le c o ve r s a re e sp ec ia ll y s li pp er y w he n t he y a re w et ,plea se tak e car e and lowe r your dri ving spe ed whil e pas sin g the se inst alla tio ns. And in the mean time , kee p the

m o to r c yc l e v e rt i ca l , o r ot h e r w is e i t m a y s l i p .

C l ea n in g t he m o to r cy c le w i ll w e t t h e b r a ke s h oe a n d l o we r t he b r ak e p e r fo r ma n ce , c he c k if t h e b r a ke i s i n

g o o d s t a t e b e f o r e r i d i n g.

W h i l e d r i v i ng t h e m o t o rc y c l e , yo u m u s t we a r s a f e ty h e l me t , g l ov e s , p r ev e n t iv e t r ou s er s ( p le a se f a s te n a n y

r u ff le p ar t a nd p ar t a r ou nd t h e a n kl e o f t h e t r ou s er s s o t h at t h e t r ou s er s w i ll n o t f l a p) as w e ll a s c l ot h es w i th

br ig ht co lo r.

D o n ot l oa d t oo m an y t hi ng s o n t he m ot or cy cl e, o r i t w il l a ff e ct t h e s t ab i li t y o f t h e m o to r cy c le . P l ea s e r e f er

t o se c ti o n " T ir e " . T h in g s s h ou l d b e f i xe d a t th e l u gg a ge c a rr i er w it h r op e. L oo se l oa d w il l a ls o a ff ec t t he

s t ab il it y o f t he m ot or c yc l e, a s w e ll a s d i st r ac t y o ur a t te n ti o n o n r o a d s i t u a t i o n .

E ac h t im e b ef o re r id in g y ou r m ot or cy cl e, y ou n ee d t o c he ck t he p er f or ma nc e r el at ed i te ms , i nc lu di ng : b ra ke ,

s t e e r i ng , t i r e p r e s s u r e, f u e l , e ng i n e l u b r i ca t i n g oi l a n d r e a r v i ew m i r r o r, e t c .

M A IN P O IN T S F OR S A FE R I DI N G

USER'S MANUAL

1


6/37

N A M E S O F PA R T S O F T H EM O T O R C Y C L E

1 . T a i l l i g h t / r e a r s t o p l a m p

2 . M u f f l e r

3 . M a i n s t a n d

4 . B a t t e r y ( f u s e i n c l u d e d )

5 . M a i n s w i t c h ( s e a t l o c k

i n c l u d e d )

6 . H e a d l a m p

7 .S i d e s t a n d

8 . F r o n t w h e e l

9 . F r o n t f e n d e r

1 0 .R e a r v i ew m i r r o r

1 1 . T r u n k

1 2 . S e a t

1 3 . F u e l t a n k c a p

1 4 . S t a r t i n g l e v e r

1 5 . R e a r w h e e l

1 6 .G a s o l in e p u m p

F o r v eh i c l e c o l o r, s t y l e a n d e q u i pm e n t , r e f e r t o t h e r e a l mo t o r c yc l e .

USER'S MANUAL

2


7/37

M O T O R C Y C L E I D E N T I F I C AT I O N

V I N n u mb e rV I N n u mb e r i s s t en c il e d o n t he m ai n b ea m t ub e a t i tsr i g h t l o w e r p o s i t i o n a n d i n t h e m i d d l e p a r t o f t h ef r a m e .

E n g i ne n u m be rE ng in e n um be r i s s ta mp ed o n t he l ef t l ow er p ar t o f t hel e f t c r a n k c a s e .

P le as e l ea rn b y h ea rt y ou r e ng in e n um be r s o w he n y o u

a r e p u rc h as i ng p ar t s f r o m a d e al e r, y ou c a n g e t t h e

c o m p on e n t s f o r t h i s t y p e o f m o t o rc y c l e q u i c kl y.

F U N CT I O N S O F T H E C O N TR O L L E RS

M a i n s w i t c hT h e m a i n s w i t c h c o n t r ol s t h e i g n i t io n a n d s t e e r i ngl o c k s ys t e m . T h e o p e r a ti o n m et h o d is t h e f o l l o wi n g .

: T he p ow er i s t ur ne d o n a n d y o u c an s ta rt t he e ng in e.W he n t he s w it c h i s t u r ne d t o t h i s p o s i ti o n , t h e k e yc a n n o t b e p u l l e d o u t .: A ll t he p ow er s up pl y i s c ut o ff . W he n t he s wi tc h i s

t ur n ed t o t hi s p o s i t io n , th e k e y ca n b e p u l l ed o ut .

: T h i s p o s i t i o n c a n l o c k

t h e s t e e r i ng s t e m a n d c u t

o f f a l l p o w er s u p p ly. W h e nt he s wi tc h i s t u r n e d t o t h i s

po si ti on , th e k e y c a n b e

p u l l e d o u t . F o r op er at io n

d e t a i l s , p l e a s e re f e r t o s e ct io n " S te erin g l o ck " (P ag e 6 ).

Not e

USER'S MANUAL

3


8/37

1. T u r n s i g n a l i n d i c a t o r

W h e n th e t u r n s ig n a l

l a m p s w i t c h f u n c t i o n s ,

t h i s i n d i c at o r f l a s h e s.

2. H i g h b e a m i n d i c a t o r

W h en t h e m o to r cy c le u s es

h ig h b ea m l am p, t hi s i nd ic at or i s o n .

S p e e d o m e t e r c a n d i s p l a y t h e

r i di n g s p ee d o f t h e m o to r cy c le

(i n k m / h o r m il e/ h). It i s e q ui pp ed

w it h a m il em et e r t h a t m a y a d d

u p y o u r r i d i n g m i l e a g e .

S p e e d o m e t e r

O i l c a p a c i t y m e t e rO i l c a pa c it y m e te r c a n d i sp l ayt h e g a so l in e c a pa c it y i n si d e

t he f ue l t an k. W h e n g a s o l in ec a p a ci t y d e c r e as e s , oi l g au ge

poi nte r wil l mov e fr om" F"(FULL)position to"E"(EMPTY)position. Please timely refill the

R ef il l t he o il t im el y b ef o re t he g as ol in e i ns id e t he f ue lt an k i s u se d u p. T he p oi nt er o f g as ol in e c ap ac it y m et er c a n g i ve r i gh t i n di c at i on

1 . H i g h a n d l o w b e a m s w i t c h

H i g h a nd l o w b e a m s w i tc h

W he n u si ng h ig h b ea m, t ur n t he s wi tc h t o" " po si ti on .

W he n u si ng l ow b ea m , t ur n t he s wi tc h t o" " po si ti on .

H a n dl e b a r s w i t c h

I n d i c a t o r

12

W h en n o t r i di n g t h e m o to r c yc l e, t u rn t h e k e y t o " "o r " " p o s i t i o n a n d p u l l o u t t h e k e y.

Not e

g a so l in e w h en t h e p o in t er m o ve s t o t h e r e d z o ne o r " E " p o s i t io n .

Not e

USER'S MANUAL

4

2 . T u r n s i g n a l l a m p s w i t c h

3 . H o r n s w i t c h


9/37

L i g h ti n g s w i t chW h e n t h e l i g h ti n g s w i t c h i s

on "" p o s it i o n , al l t h e i l l u -

- m in a ti n g l a mp s w il l b e o ff .

S h if t t h e l i gh t in g s w it c h t o " "

po si tio n, yo u ca n li ght up th e

h e a d la m p , t a i l li g h t , p o s i t io n

l a m p , a n d i n s t r u m e n t l i g h t .

F r on t b r a ke l e v e r

T he f ro nt b ra ke l ev er i s l oc at ed

attherightgripandwhengrasping

t h e l e v e r t o w a r d t h e g r i p , t h e

bra king is appl ied.

T u r n s i g n a l l a m p s w i t c h

To s en d o ut r ig ht t ur n s ig na l, p us h t he s wi tc h t o " " .

T o s e n d o u t l e f t t u r n s i g n a l , p u s h t h e s w i t c h t o " " .

T h e b u t t o n w i l l au t o m at i c a ll y r e t u r n t o t he c e n t r a l

po si ti on whe n it is re le as ed . To tur n off the tu rn si gna l

l i gh t , pu s h do w n t h e r e s et b ut t on i n t h e m i dd l e a f te r

t h e s w i t c h r e t u r ns t o t h e c e n t r al p os i t i o n, .

H o r n s w i t c h :

P r e s s t h i s b u t t on an d t h e h o r n w i l l p r o m pt l y s e n d o u t

s o u n d s .

E l e c tr i c s t a r t in g s w i t c hW h il e s w it c hi n g o n th e m a in l o ck a nd h o ld i ng t h ef r o nt b r ak e o r r e a r b r a ke l e ve r ( t he s i de s t a nd i s i nba ck st at e) , pu sh th e st ar ti ng bu tt on an d yo u ca n

B e fo r e s t ar t in g t h e e n gi n e, p l ea s e r e ad t h e r e le v an ti n s t r u ct i o n s o n s t a r t - u p.

R e ar b r ak e l e ve r

T he r e ar b ra ke l ev er i s l oc at ed

a t t h e l e ft g rip a n d w h e n g ras p in g

t he l ev er t ow ar d t he g ri p, t he

bra kin g is appl ied.

Tr y t o l if t u p t he e nd o f t he s ea t t o c on fi rm w he th er i t i sl o ck e d i n . B e f o r e l o c k i n g , c o n f i r m t h e s e a t k e y i s n o t

i n si d e t h e t r un k .

Not ice

Not e

s t ar t t h e e n gi n e o n ly w h en t h e m a in s w it c h i s o n " "po si ti on .

USER'S MANUAL

5


10/37

S t a r ti n g l e v e rS c r e w o u t t h e s t a r t in g l e v e r

t ow a r d s t he o ut er s id e o f t hee n g i ne . T r ea d t h e s t ar t in g l e ve r s li gh tl y w it h f oo t t il l t he g e a r g et s e ng ag ed a nd t he n s ta rt t hee n g i n e b y f a s t a n d f o r c e f u lt r e a d i n g o f t h e s t a r t i n g l e v e r.

W h e n u s i n g s t a rt in g l e v e r, u s e t h ro tt l e g ri p t o re fu e l s l i g ht l ya n d t h i s w i l l h e l p m o t o r cy c l e s t a r t in g .

T r u n k T h e t r u n k i s l o c a te d u n d e r t h e s e a t

W h en l o ad i ng , n e ve r e x ce e d t h em ax . L o ad o f 1 0 . 0 k g ( 2 2 lb s ) .

S t e e ri n g l o c k

To l o ck t h e s t ee r in g h a nd l e,m a ke l e ft r o ta t io n o f m o to r cy c le

s te er in g h an dl e t h r o u gh t o t h ee n d, an d w h en t h e k e y i s i n" " p os it io n, pr e ss t he m ai n

s w i t ch a n d t h e n t u r n c o u n t e r c 1 oc k wi s e d i r e c t l y t o " "

F u e l t a n k c a pO pe n: O p e n t h e f u e l t a n k pr ot ec ti on cover and just turn the

f ue l t an k c ap c o un t er c l oc k w i s e .C lo se : J oi n t he b ul ge o n t he f ue l

t an k c ap w i th t h e g r oo v e o n t h ef u e l t a n k a n d j u s t t u r n t h e c a pc l o c k w i s e .

B e fo r e r i di n g m o t o rc y cl e , m a ke s u re t h e f u el t a nk c a p h a s

W he n r id in g t he m ot or c yc le , n ev er t ur n t he k ey t o " "po si ti on .

po si ti on to lo ck th e st ee ri ng ha nd le , an d pu ll ou t th ek e y. T u r n t h e c o u n te r c l o c kw i s e t o " " p os it io n a nd

y o u c a n u n l o c k t h e s t e e r i n g l o c k .

W a r n i n g

W a r n i n g

bee n pro per ly inst alle d and lock ed to its ori gina l plac e.

Not ice

USER'S MANUAL

6


11/37

T h e t r u n k , w h e n e x p o s e d u n d e r t h e s u n s hi n e , w i l le as il y g e t h o t D o n o t p l ac e a n y f l am ma b le a r ti c le s

i n si d e t h e t r un k .D o n ot p ut a ny v al ua bl es o r b re ak ab le s t hi ng s i ns id et h e t r un k .T he t r un k w il l e as il y g et w et i n r ai ny d ay s o r d ur in gm o t o r cy c l e c l e a ni n g .A rt ic le s l ia bl e t o g et d am p s ho ul d b e w el l w ra pp ed

bef ore plac ing in to th e tr un k.

B e s ur e t o s to r e a n a pp ro pr i at e s i ze o f s af et y h el me t

i nt o t he t ru nk .W h e n y o u l e a v e y o u r m o t or c y c l e , m a k e s u r e n o t t ol e a v e t h e s e a t i n op e n po s i t i on .

R e gu l at e t h e r e f le c ti v e g l as so f t h e m i rr o r d i re c tl y w i th h a nd ,a n d a dj u s t t h e v i e w i n g m i r r o r a n g le .

R e a r v ie w m i r ro r

S i de s t an d

T h i s m o t or c y c le h a s e q ui p pe d w i th a s h ut t in g o f f s y st e m

f or i gn it io n r e tu rn c ir c ui t. W he n t he s i de s ta nd i s l ai d

Not ice d o w n , y o u wi l l no t b e a b l e t o s t ar t t h e m o t o rc y c l e .

A n d o n l y w h e n t h e s i d e s t a n d i s r e t r a c te d , c a n t h e

e n gi n e b e s t ar t e d. T h e s i de s t an d i s a t t h e l e ft pe d al

po si ti on of th e fr am e.

F o r t a k i n g i n t o a c c o u n t o f y o u r s a f e t y, p l e a s e t i m e l ys p r i n g u p t h e s i de s t an d b e fo r e r i di n g, o u r c o mp a nyh as s et u p a s af et y p ro te ct io n s y s te m f o r t h is m o to r cy c lea n d t h e e n gi n e w i ll n ot g et s ta rt ed w it h t h e s i d e s t an di n l a i d d o w n s t a t e .

P l ea s e c h ec k c a re f ul l y e a ch o f t h e f o ll ow in g o pe r at in gi n s t r uc t i o n s t e p s . I n c a s e o f a n y f a i l u r e s , y o u s h o u l ds e n d y o u r m o t o rc y c l e t o t h e d e al e r f r o m w h om y o u

purchased the motorcycle or to the appointed main tena nces t a t i o n f o r r e p a i r .

W a r n i n g

C h e c k s i d e s t a n d s w i t c h h o l d i n g f u n c t i o nC he ck t he s i de s ta nd s wi tc h f or i ts m ot io n s ta te i na c co r da n ce w i th t h e f o l l o wi n g m e t h od s .

W a r n i n g

F o r y o ur s a fe t y, s h ou l d a n y a b no r ma l s i d e s t a n d m o t i o ni s f ou nd , g o t o t h e d ea le r f r o m w h om y o u o r i g in a ll y b o u g h ty ou r m ot or cy cl e o r t h e a p p o in t e d m a i n t e n a nc e s t a t i on

USER'S MANUAL

7


12/37

W h e e l s a n d t i r e s T i r e p r e s s u r e , w e a r a n d d e f l e ct i o n s t a t u s

Various w ire cables C h ec k o f t h e m o t i o n s t a t e . A n d l u br i c at e w h en n e ce s s a ry

B r a k e h a n d l e b ar piv ot

C h ec k o f t h e m o t i o n s t a t e. A nd l u br i c at e w h en n e ce s s ar y

M a i n s t a n d a n ds i d e s t a n d s h a f t s

C h ec k o f t h e m o t i o n s t a t e. A nd l u br i c at e w h en n e ce s s ar y

L o c k t i g h t n e s s C h e c k t h e t i g h t n e s s o f l i n k a g e s b e t w e e n v a r i o u sc o m p o n e n t s .o f t h e f r a m e . W h en n e c e s s a r y, m a k e a d j u s t m e n t t o t h e

l o c k t i g h t n e s s

F u e l t a n k G a s o l i n e c a p a c i t y. A n d r e f i l l w h e n n e c e s s a r y

L a m p s a n d s i g n a ll a m p s

C h e c k o f t he w o r k i n g s t a t e . M a k e c o r r e c t i o n s w h e nn e c e s s a r y

S t o r a g e b a t t e r y C h e c k t h e v o l t a g e o f t h e b a t t e r y w h e n n e c e s s a r y.

C h e c k i n g b e f o r e u s e s h o u l d b e c a r r i e d o u t b e f o r e

y o u r i d e t h e m o to r c y c le e a ch t i me . Yo u c a n c o mp l et e

a l l t h e a b ov e c h ec k s w i th i n a v e r y s h o r t t i m e , b u t th e

s a f e t y a n d v a l u e t h a t w i l l r e s u l t f r o m t h e c h e c ks a r e

f a r w or th y o f t he t im e y ou s pe nd , t he r ef or e m ak e s ur e

t o c a rry o u t a l l t h e s e c h e c k s b e fo re u s i n g o fy o u rm o t o rc y c l e .

f o r c h e c k o u t . D u r i n g t hi s c he ck o ut , u se t he m ai n s ta nd

t o s up p o r t t h e v e h i cl e b o d y.

T ur n t h e m a in s w it c h t o " "

S p ri n g u p th e s i de s t an d

P r es s s t a rt i n g s w i t c h w h il e g r as p i ngbra ke le ver and th e eng in e ca n gets t a r t e d .

L a y d o wn t he s i de s t an d

T h e e n g i ne w i l l g e t a f l a m eo u t

S i d e s t a n d f u n c ti o n s n o r m al l y

C H E C K B EF O R E R I D I N GB e f o r e u s i n g y o u r m o t o r c y c l e , t h e f o l l o w i n g i t e m ss h ou l d b e c h ec k ed :

I t e m C h e c k i n g c o n t e n t s

F r o n t a n d r e a r

bra kes

C h e c k t h e o p e r a t i o n , s t a t u s a n d f r e e t s t r o k e .

A n d a d j u s t w h e n n e c e s s a r y

T h r o tt l e g r i p C h e c k o f m o t i o n . A d j u s t t h e f r e e g a p w h e n n e c e s s a r y.

C h e ck o f t h e o p e r a ti o n s t a t e . L u b r i ca t e a n d a d ju s t i f n e c e s s a r y .

E n g in e o i l C h e c k o f o i l l e v el . F i l l e n g i n e o i l i f n e c e s s a r y.

Not e

W a r n i n g

S ho ul d a ny o f t he a bo ve i te ms i s f ou nd n on co nf or mi ng

o r c a n n o t w o rk n o rm a ll y, m a ke s u re t o h a ve i t r e pa i re d

a nd c or re ct ed t o n o rm al c o nd i ti o ns b e fo r e y o u c a n r i de

USER'S MANUAL

8


13/37

F r o n t a n d re a r b r a k e s1 . F r o n t a n d r e a r b r a k e l e v e r

C h e c k w h e t he r t h e f r o n t a n d r e a r b ra ke l ev er h ave p r op e r

f re e s t ro ke a n d m a k e a d j u s t m e n t w h e n n e c e s s a r y .

B e f o r e r i d i n g , c a r r y o u t a c h e c k i n g an d c on fi rm at io n

f or b r ake p er for man ce w h i l e t h e m o t o r c y c l e i s r u n n i n g

a t l o w s p e e d .

2 . C h ec k o f b r ak e s

W h en y o u f e e l t h at t he f ro nt b ra ke l ev er i s u n ab le t o o r

c an n ot s to p t he v e hi c le i n o p er a ti o n, i t i n di c at e s t h at

t he re i s a r i sk o f i ns uf fi ci en t b r ak i n g f o r c e f o r y o u r

bra ke sys tem and the bra ke sys tem has got a fai lur e.B e s ur e n ot t o r i d e t he m ot or cy cl e b ef or e r e mo va l o f

t h e fa il u re . A n d g o i mm e di a te l y t o t h e d e a l er from w h om

t h e m o t orc yc l e w a s o rig i na l ly p u rc h as e d o r t h e a p p o in t e d

m a i n te n a n c e s t a t i o n f o r c h e c k i n g a n d r e p a i r i n g .

C h e c k o f b r a k e f l u i d l e a k a g eM a ke t h e f r o nt b r ak e i n m o ti on f or s e ve r al m in ut es ,a nd c he ck t he o i l t u be j o in t or m ai n b r a ke c y li n de r f o r a n y b r a k e f l u i d l e a k a g e .

B ra ke f lu id w il l d am ag e t he p ai nt in g c oa t o r t he s t r uc t ur eo f t h e p l as t ic p a rt s a n d i t a l so ha s c o r ro s io n t o m a n' ss k i n . I n c a s e o f a n y s p l a t te r s o r s p r ay s , c l ea n a t o n c ew it h d ry c lo th o r p ap er t ow el a nd w as h w it h c le an w at er ;S e e a d o ct o r a t on c e i f it i s s p r ay e d i n to t he e y es .

I f l e ak a ge o f b ra ke f lu id i s f ou nd , i mm ed ia te ly g o t o t h edealer from whomthe motorcycle was originally purchasedo r t o t h e a p po i nt e d m a in t en a nc e s t at i on f o r c h ec k in ga nd r ep ai ri ng . L ea ka ge o f b ra ke f l u id me a ns t h er e i sd a ng e ro u s s t a tu s i n t h e b r a ke s y s te m .

T h r ot t l e g r i pR ot a t e t h e t h r o t t l e g ri p t o c on f ir m i f i t i s i n n or ma l

o p era ti n g s t a t e a n d c h e c k i f t h e fre e s t ro ke (0 . 0 79 -0 . 2 36 i n )i s c or r ec t. T he t hr o tt le g ri p, i f r e le as ed , w il l r e tu r n t oi ts o r ig in al p os it io n b y f or ce o f s pr i ng . I f t he t hr ot tl eg r i p n e ed s a n y a d ju s tm e nt , it s h ou l d b e d o ne b y th ed e a l e r f r o m w h o m t h e m o t o rc y c l e w a s o r i g i na l l ypu rc ha se d or at th e ap po in te d ma in te na nc e st at io n .

t he m ot or c yc le . G o t o t he o ri gi na l d ea le r f r om w ho m

y o u p u r c h a s e d y o u r m o t o r c y c l e o r t h e a p p o i n t e d

m a i n t e n a n c e s t a t i o n f o r a s s i s t a n c e w h e n n e c e s s a r y .

W a r n i n g

W a r n i n g

USER'S MANUAL

0 . 3 9 4 - 0 . 7 8 7 i n

9


14/37

A i r f i lt e rA i r f i l t e r c a n p r e v e n t d u s te n t e r i n g i n t o t h e e n g i n e .

B u t i f t h e a i r f i l t e r i s n o tproperly maintained, dust wills t il l e n te r i n to t h e e n gi n e.S o t h e a i r f i l t e r s h o u l d b e

r e gu l ar l y c l e a n e d F o r t h e

I n c as e y ou r un y ou r m ot or cy cl e i n a d us ty, m ud dy o r

d am p e nv ir on me nt , y ou s ho ul d c he ck o r c le an t he a ir f il te r a ft er y ou h av e r od e y ou r m ot or c yc le e ac h t im e.

T i r e sT he v eh ic le u s es t u be l es s t i re s , a n d f o r e n su r in g o p ti m um

t i r e p e r f o r m a n c e , l e n g t h e ni n g u s e d l i f e a n d e n a b li n gs a f e o p e r a t i o n , e a ch o f t h e f o ll o wi n g i t em s s h ou l d b ec a r e f u l l y o b s e r v e d :1 . T ir e p r e s su r e :

M ak e s u re t o c he ck o r a d ju s tb e f o r e r i d i n g.

C h e c k a n d a d j u s t t h e t i r e p r e s s u r e o n l y w h e n t h e a i r t e m p e r a t u r e i n s i d e t h e t i r e i s e q u a l t o o u t s i d e a i r

t e m p e r a t u r e . T i r e p r e s s u r e a d j u s t m e n t s h o u l d b e

m a d e a c c o r d i n g t o t h e t o t a l w e i g h t o f t h e l o a d e dg oo ds , r id er a nd t he c om po ne nt s a s w el l a s t he v eh ic les p e e d .P r e s s u re o f a c o l d t i r e :T h e r i d e r o n l y :f r o nt t i re : 1 5 0k P a r e a r t i re : 2 0 0k P a

B e c ar ef ul n ot t o u se t oo m uc h f or ce f or t hi s o pe ra ti onf or f e a r of t h e t h ro t tl e b l oc k in g a n d c au s in g o v er s p -

- e e d i n g .E n gi n e o i lE n g i ne o i l v o l u me s h o u ld bek e p t i n a s t a n d a r d p o s i t i o n .Yo u s h o u l d a d d e n g i n e o i l i f t h e v o l u me i s b e lo w t h e s t a n da r dpo si ti on ..R e c o mm e n d e n g i ne o i l :

( r e f e r t o p ag e 2 5 )R e gu l ar o i l r e pl a ce m en t a m ou n t: 1 . 0L

R e c o m m e n d e d o i l g r a d e : A P I S E , S F t y p e s o r o t h e r same grades (suchas "SF-SE", "SF-SE-CC ", " SF-SE-SD",etc.)

W a r n i n g

W a r n i n g

R e gu l ar M a in t en a nc e f o r m, p l ea s e r e f er t o p a ge 1 6 .

Not ice

W a r n i n g

USER'S MANUAL

10


15/37

T h e r i de r w i th o n e p a ss e ng e r, fr on t t i re : 1 7 5k P a r e a rt i r e : 2 2 5 k P a

M o t o r c y c l e l o a d h a s a n a b s o l u t e e f f e c t t o v a r i o u sc h ar a ct e ri s ti c s o f t h e m o to r cy c le i t se l f, s u ch a s o p er a ti o n

a n d c o n t r o l , b r a k i n g , p e r f o r m a n c e a n d e v e n s a f e t y .

A r t i c le s , i f l oa d e d , mu s t b e t i g h tl y t ie d a n d m u st n o t

g e t l o os e . T h e h e av i es t o b je c ts s h ou l d b e p a ck e d a n d

pl ac ed cl os e to th e mo to rc yc le ce nt er wi th we ig ht

d i st r i bu t ed e ve nl y t o t he t wo s id es o f t he m ot or cy cl e.

M a ke p r op e r a d ju s tm e nt t o t h e d a m p er i n a c co r da n ce

w it h t he l oa d, a nd c he ck t ir e s ta te a nd t ir e p re s su re . I na n y c a s e , n e v e r o v e r l o a d t h e m o t o r c y c l e . M a k e s u r e

t h a t t h e t o t a l w e i gh t o f t h e d r i v e r , p a s s e n g e r , f i t t i n g s

s h ou l d n ot e xc ee d t he m ax im um l oa d o f t he v eh ic le .

R i di n g a n o v er l oa d ed m o to r cy c le m a y c a u s e t i re d a ma g es ,

u n ex p ec t ed a c ci d en t s, o r e v en p e r s o na l i n j u ry o r d e a t h.

2 . C he ck :

D ri v in g a m o t orc y c le w i t h e x c e ss i v e ly s e ri o us t i re a t t rit i o n

w i ll d e cre as e d riv i ng s t ab i li t y, a n d w i l l c a us e l o ss o f c o nt rol .

I t i s r ec om me nd ed to r ep la ce t he t ir e w he n t he f r on t t ir e

e ng ra vi ng d ep th h a s b e en d e cr e as e d b e lo w 0. 0 36 i n, a n d

t he r e ar t ir e, i f i ts e ng ra vi ng d ep th h as b ee n d ec re as ed

below0.07 9in, should als o be rep lac ed with a ne w on e.

F r o n t w h e e l t i r e S p e c i f i c a t i o n s

R e a r w h e e l t i r e S p e c i f i c a t i o n s

L i m i t o f a t t r i t i o n ( f r o n t a n d r e a r t i r e s ) 0 . 3 1 5 i n

1 1 0 / 7 0 - 1 2 4 7 J

1 2 0 / 7 0 - 1 2 5 6 J

W a r n i n g

T i r e e n g r av i n gs T u be l e s s t i r e T i r e w e a r m a r k

Tu b e l es s t i r e a n d c as t r i mT hi s m ot or cy cl e u se s c as t r im f it f or b ot h t ub e t ir e a nd

t ub el es s t i re s , a n d t u b el e s s t i re s a re s t a n da rd c o n fig u ra ti o n .

M a k e s u r e n o t t o a t t e m pt u s i n g t u b e le s s t i r e o n t o aw h ee l f e ll o e s p ec i al l y d e si g ne d f o r t u be t i re . O t he r wi s et i r e m a y g e t d a m a ge d a n d c a us e p e rs o nn e l i n ju r y d u et o s u dd e n a ir l e a ki n g o f t h e t i r e s .

F r o n t r i m

W he n u si ng a t ir e w it h a n i nn er t ub e, b e s ur e t ha t t he

W a r n i n g

W a r n i n g

USER'S MANUAL

11


16/37

i n n e r tu b e h a s b e e n pr o p e r l y i n s t a ll e d .

F o r e n s u r i n g o p t i mu m t i r e p e r f o r ma n c e , l e n g th e n i ng

u s e d l i f e a n d e na bl in g s af e o pe ra ti on , e ac h o f t he

f ol lo wi ng i t e m s s h o u l d b e c a r e f u l l y o b s e r v e d :1 . B e fo r e r i di n g y o ur m o to r cy c le , c h ec k i f t h e t i re i s w i th

c r a c k l e s , f o l d i ng o r w a rp i ng . I f a n y a b no r ma l it y h a s b e en

f o u n d w i t h th e t i r e s , g o t o t he d e a l e r f r o m wh o m th e

m ot o rc y cl e w a s o r ig i na l ly p u rc h as e d o r t o t h e a p p o in t e d

m a in t en a nc e s t at i on f o r c h ec k in g . D o n o t c h ec k o r r ep ai r

t he t ir e s y o ur se lf . I f t he t i re s a r e f o un d w a rp e d o r c r ac k le d ,

r e pl a ce t h em w it h th e n e w o n es .2. A f te r r e pl a ci n g t h e t i r e , r i de y o ur m ot o rc y cl e c a re f ul l ys o a s t o a ll ow t he t ir e t o m at ch t he w he el r im c om pl et el y.

T he t ir e m at ch in g, i f i t i s n ot f ul ly d on e, w i ll p r ob a bl y

a ff e ct t he t ir e p re s su re a nd m ak e t h e d r iv e r u n ab l e t o

c o n t r o l .

3 . P le as e h av e r e pl ac ed y ou r t ir e s b y p r of e ss io na l

m a i n te n a n ce m a n .C h e c k i f e a c h c o mp o n e n t h a s b e e n t i g h t e n e d .

C h e c k i f t h e c o m p o n e n t s o f t h e m o t o r c y c l e a t e a c h

l o c a t i o n h a v e b e e n s e c u r e l y t i g ht e n e d b e f o r e r i d i n g

t he m ot or cy cl e. R e f e r t o p a g e 1 4 f o r t i g h t e n i n g t o r q u e .

L a m p s a n d s i g n a l l a m p s

C h ec k t h e h e ad l am p , t u rn s i gn a l l a mp s , t a il l ig h t, p o si t io n

l am p, s to p l am p a nd a ll o th er i nd ic at or s f or t he ir m ot io n

o p e r a t i o n .S w i t c h e s

C h e c k t h e o p e r a t i o n o f h e a d l a m p , t u r n s i g n a l l a m p s ,

s t op l a mp , t a il l ig h t, p o si t io n l i gh t , h o rn , s t ar t in g m o to r

a n d m a s t e r l o c k s w i t c h , e t c . .

G a s o l i n e

M a ke s u re t h at t he f u el t an k ha s a d eq u at e g a so l in e

be fo re ri di ng th e mo to rc yc le .M ak e s ur e n ot t o m ak e g as ol in e o ve rf lo w f r om t he f u el

t a nk . P r ev e nt g a s o l i n e f r o m s p l a s h i n g a n d s p a t t e r i n g

o n t o t h e e n g i ne w i t h h i g h t e mp e ra t ur e . W h en f i ll i ng

g as ol in e, f i ll in g l ev el s ho ul d n ot e xc ee d t h e b o tt o m o f

t h e f i l l i ng m o u t h, o r o t h e r wi s e t h e g a s o l in e w i l l g e t

bloating at warm temperature and cause gasoline overflow.

T hi s m od el o f m ot or cy cl e u se s # 90 o r a bo ve l ea d- f re eg as ol in e a n d t ot al c ap ac it y o f t he g as ol in e t an k i s 6 .5 L

USER'S MANUAL

12


17/37

M A I N P O I N TS F O R M O TO R C YC L E U S I NG AN DR I D I N G

B ef o re r id in g t hi s m ot or c yc le , m ak e s ur e t ha t y ou a ref u ll y f a mi l ia r w i th e a ch o f t h e o p er a ti o n c o nt r ol s a n df u nc ti on s o f t he m ot or cy cl e. S h ou l d t h er e b e a n y i t emt ha t y ou d o n o t f u l l y u n d e r s t a n d , c o n t a c t y o u r d e a l e r f r o m w h om t h e m o to r c yc l e w a s o r ig i na l ly p u rc h as e do r t h e a p p o in t e d ma i n t en a n c e s t a t i on .

Neve r sta rt your engi ne at any enc lose d plac es, as thee x ha u st g a s o f t h e m o to r cy c le d i sc h ar ge s h a s t o xi c it y

a nd w il l m ak e y ou l os e c o ns c io u sn e ss a n d e v en c a us ed e at h . T h e r ef o r e, m a ke s u re t o o p er a te y o ur m ot o rc y cl ea t a w e l l - v e n t i l a t e d p l a c e .M ak e s ur e t ha t y ou h av e r et ra ct ed t he s id e s ta nd b ef or er i d i n g , o r y o u w i l l n o t b e a b l e t o s t a r t y o u r v e h i c l e .

E n g i n e s t a r t i n g an d p re - w a r m i n g1 . Tu r n t h e m a i n s w i t c h t o " " .2 . W hi l e g r as p in g t h e f r o nt b r ak e o r r e ar b r ak e l e ve r, h o ld

t he th ro ttl e g ri p f or a l it tl e w id e o pe ni ng o f t he t hr o tt le( 1 /8 t h ro t tl e t r av e l o r 1 /4 t hr ot tl e t r av el ), p re ss s ta rt in gs wi tc h o r t r ea d t he s ta rt in g l ev er t o s t ar t t h e e n gi n e.

B ef or e s ta rt in g t he e ng in e , m ak e s ur e t ha t t he s id e

I f t he e ng in e c an n ot b e s ta rt ed e ve n w he n t he s ta rt in gbu tt on ha s be en pr es se d 4- 5 ti mes , tur n th e thr ot tler o ta t e h a nd l e w i th a 1 / 8 , 1 / 4 t h r o t tl e t r a v e l a n d t h e npr es s th e st ar ti ng bu tt on ag ai n.

E n g i ne p r e -w a r m in gI n o rd er t o e xt en d t he e ng in e' s u se d l if e, p re -w ar m t hee n gi n e f o r 1 - 3 m i nu t es b e f or e r i di n g y o ur m o to r cy c le ,bu t ne ve r tr y sw if t ac ce le ra ti on in a co ld en gin e st at e.

S t a r t i n g o f th e m o t o r c y c l eA f t e r t h e e n g i ne p r e - w a rm i n g :1 . H o ld t h e r e ar h ol de r o f t he m ot or c yc le b y r ig ht h an da nd p us h t he m o to r cy c le f o r wa r d t o m a ke t h e m a ins t a n d s p r i n g u p .2 . Be f o re s t ar t in g t h e m o to r cy c le , c h e c k t h e r e a r v i ewm i r r o r a n g l e a nd m ak e s ur e y ou c an s ee c le ar ly t he r oa d

s u rf a c e c o nd i ti o n a t y o ur b a c k .3 . Pa y a tt en ti on t o t he t ra ff ic s t at u s f o r c o mi n g a n d g o i n g

W a r n i n g

Not e

s t a n d h a s b e e n b a c k t o i t s u p p o s i t i o n .I n c as e o f a f ai lu re t o s ta rt t he e ng in e, r el ea se t he s ta rt in gs wi tc h, a nd t ry a ga in a f te r a f e w s ec on ds . Th e t im e f or

s ta r ti ng t he e ng in e s ho ul d n ot e xc ee d 5 s ec on ds e ve ryt i me w h en y ou s t ar t th e e n gi n e s o as t o a v oi d la r gec on su mp ti on o f b at te r y p ow er. I n c as e o f a f a il ur e t os t ar t t h e e n gi n e w i th t h e s t ar t in g s w it c h, s ta r t t h e e n gi n eby st ar ti ng le ve r in st ea d.

USER'S MANUAL

13


18/37

Av o i d a n y u r g e n t o r s u d d e n b r a k i n g , o t h e r w i s e i tw i ll m a ke t h e m o to r cy c le s l id e o r o ve r tu r nC ar ef u ll y a pp ly f or ce t o t h e b ra ke s o a s t o p re ve nt a nym o t o r c y c l e d i re c ti o n d e vi a ti o n, i m pr o pe r b r ak i ng w i ll

c a u s e m o t or c y c l e s i d e s li p .T r a i n r a i l s , i r o n p l a t e s u s e d f o r r o a d c o n s t r u c t i o na n d m a nh o le c o ve r s a r e e s pe c ia l ly s l ip pe ry w he n t he y

E n g i ne r u n n in g - in

Noth ing is more impo rta nt than the 01 0 0 0 k i l om e t e r s

f o r a n e w m o t o rc y c l e a t a n y o f it s o p e r a ti o n a l s t a g e s.

B a s e d o n t h i s r e a s o n, w e r e co m me n d y o u t o r e ad c a re f ul l y

t he i nf or ma ti on b el ow. A s t he e ng in e i s n ew, y ou m us t

be abl e to av oi d an y ove rl oad of th e eng in e in in it ia l

1 0 00 k i lo m et e rs d ri vi ng . E ac h o f t h e c o mp o ne n ts i n si d e

t h e e n gi n e n e ed s a n i n te r a ct i ve r u nn i ng - in f o r a c e rt a in

l e ng t h o f r un ni ng t im e. T he r ef or e, i n t hi s p er io d, t ry t o

a vo id a ny f ul l t hr o tt le v al ve o pe ra ti on f o r a l on g t im e

o r a n y o c c u r r e n c e o f t h e c o n d i t i o n s t h a t w i l l c a u s e

o v er h ea t in g o f t h e e n gi n e.

1 . 0 -1 50 k il om et er s p re ve nt t h e e n gi n e f r o m c o nt i nu o us

r u nn i ng w i th t h e t h ro t tl e g r ip t ur ne d a bo ve 1 /3 t hr ot tl e

t r av e l. E a ch t i me w h en t he e ng in e h as r un f o r 1 h ou r, s to p

t he e n gi ne a nd a ll ow i t t o c oo l f or 5 t o 1 0 m in ut es a n d

d ri ve y ou r m o to r cy c le w i t h f r e q ue n t c h a n ge o f s p e e d .

v e h i c l e s , a n d s w i t c h o n t h e t u r n s i g n a l l a m p b e f o r eg e t t i n g g o i n g .4 . T ur n s lo wl y t he t hr ot tl e g r ip a nd m ak e t he m ot or cy cl es ta rt . A f t er m ak in g t he s ta rt in g, t ur n o ff t he t ur n s ig na ll a m p .

B e fo r e f i rs t o p er a ti n g o f a n e w m ot o rc y cl e , p l ea s e r e ad t h ei ns tr uc ti on s i n s e c t i o n " R u n n i n g - i n o f t h e E n g i n e "

( p ag e 1 4 ).

A c c e l e r a t i o nTu rn t he t hr ot tl e g r ip t o a dj us t t he r un ni ng s pe ed . W he n

t u rn i ng t h e t h ro t tl e g r ip t o wa r ds y o ur s el f y o u c a n i n cr e as et h e s p ee d , a n d w h en t u r n i ng i n t h e r e v e r s e d i r e c ti o n ,y o u w i l l l o w e r t h e s p e e d .

B r a k i n g1 . R e le a s e t h e t h r ot t le g r ip .2 . A pp ly f or ce s li gh tl y t o t he f ro nt a nd r ea r b ra ke a ndt h e n s l o w l y i n c r e as e t h e a p p l i ed b r a k e p r e s s u re .

Not ice

a r e w e t, t he r ef o r e d r iv e w i th s p ec i al c a re w h il e p a ss i ngt h e s e l o c a ti o n s .B ra ki ng o n a w et r oa d s ur fa ce w il l l ea d t o a v er y p oo r braking effect and braking distance will be lengthene d,i t i s v er y d an ge r.I t w il l b e a ls o d an ge ro us i f b ra ki ng i s m ad e o n a r oa ds u r fa c e w it h a s lo pe . S lo wl y a p pl y b r ak i ng f o r ce t o t h ebr ak e wh il e ru nn in g on a do wn wa rd sl op e.

USER'S MANUAL

14

USER'S MANUAL


19/37

C h an g e t h e e n gi n e o i l, a ir f il te r e le me nt a nd g ea r o il a ft er 5 00 k il om et er s r u n n i n g .

I n c a se a n y p r ob l em s o c cu r w i th t h e e n gi n e i n r u nn i ng - inperiod, contact with the dealer from whom the motorcyclew as o ri gi na ll y p u rc h as e d o r w i th t h e a p po i nt e d m a in t e-- n a n c e s t a t i o n .

P A R K I N G

W h e n p a r ki n g y o ur m o to r cy c le , s h ut d o wn t h e e n g i nea n d t a k e o u t t he k ey. P ar k y ou r m ot or cy cl e a t t he p la ce

w h er e k i ds a n d p e de s tr i an s c a n n o t t o u c h t h e m u f f l e r a n d t h e e x ha u s t p i pe a s t h ey a re v e ry h ot . Do n ot p ar k y o ur m o to r cy c le a t a s lo pe i n o rd er t o a v oi d o v er t ur n in g

R E G U LA R M A I NT E N A NC E

R e g u la r i n s p ec t i o n, a d j u st m e nt a n d l u b r ic a t i on w i l l k e e p

y o u r s c o o t er to a m a x i mu m s a f e a n d e f f i ci e n t s t a t e a ta l l t i m e s ." S a f e ty " i s t h e i d ea t h at e ve ry u se r s ho ul d h ol d

a nd k e ep i n m i nd a l l t h e t i me s . T h e R e gu l ar M a in t en a nc e

a n d l u b r ic a t i on S h e e t s h o u ld b e r e g a r de d s er io us ly a s t h e

g u i de t o m a i nt e n a nc e a n d l u b r ic a t i on . W hi l e c o n du c t i ng

m a in t en a nc e a n d l u br i ca t io n t o t h e m o to r cy c le , c o ns i -

- de ra ti on s ho ul d b e g i ve n t o t h e g e o g ra p h i c e n v i ro n m e nt

a t t he t im e o f u si ng a nd p ur po se o f t h e u s er, s o a s t o r e ac h

t h e f i na l t a rg e t f o r m a in t en a nc e .

Not ice

W a r n i n g

o f t h e m o t o r cy c l e .

T h e i m po r ta n t i t em s r e la t in g t o m o to r cy c le c h ec k -u p ,a d j u s t m e n t a n d l u b r i c a t i o n w i l l b e d e s c r i b e d i n t h ef o l l o w i n g p a g e s .

W a r n i n g

W a r n i n g

I n c a s e y o u a r e n ot f am il ia r w it h t h e c he ck in g a n d r e p a i r i n gw or k o f t he m ot or cy cl e, t ak e y ou r m ot or cy cl e t o t h e d e a l e r f r o m w h o m t h e m ot o rc y cl e w a s o r ig i na l ly p u rc h as e d o r

t h e a p po i nt e d m a in t en a nc e s t a t i o n f o r c h e c k i n g a n dr e p a i r i n g .

USER'S MANUAL

15

2 . 1 5 0- 5 00 k i lo m et e r s p r ev en t t he e ng in e f r om r un ni ng

f or a l on g t im e w it h t he t hr ot tl e g ri p t ur ne d a bo ve 1 /2

t h ro t tl e t r av e l. R u n y o ur m o to r cy c le a t v a ri o us s p ee d s

bu t do no t us e fu ll th ro tt le va lv e op er at io n at an yt im e.

3 . 5 0 0 - 1 00 0 k i l o m et e r s

P r e v e nt th e e n g i ne f r o m r u n n in g f o r a l o n g t i m e w i t h

t h e t h r o t tl e g r i p t u r n e d a b o v e 3 / 4 t h r o t tl e t r a v e l .

4 . A bo v e 1 0 0 0 k il o m et e r s

Av o i d f u l l t h r o t tl e v a l v e o p e r a ti o n o f th e e n g i n e f o r

a l o ng p e ri o d o f t i me b u t c h an g e t h e s p ee d o c ca s io n al l y.

USER'S MANUAL


20/37

I t e m C h e c k i n g c o n t e n t s

T h e i n i t i al1 0 0 0 k m o r o n e m o n t h

3 0 0 0 k mo r t h r e em o n t h s

E v er y 3 0 0 0 k mo r t h r ee m o n -- t h s l a t e r o n

Va l ve c l ea r an c e C h ec k a n d s e t t h e v a l v e c l e ar a n ce t o t h es p e c i fi e d v a lu e w h e n th e m o t o r c y cl e i s i nc o l d s t a t e .

S p ar k p l ug C h ec k t he s ta te , a dj us t t h e c l ea ra nc e,m a k e c l e a n i n g a n d r e p l a ce i t i f n e c e s s a r y .

A i r f il te r M ak e c l ea ni ng . R e pl a ce i t i f n ec es sa ry

C ar bu re to r C he ck t he e n gi ne i d li ng s pe ed / s ta rt in gc o n d i t i o n s .A n d a d j u s t i t w h e n n e c e s s a r y

F ue l s ys te m C he ck th e f ue l t ub e i f i t i s w it h c ra ck le o r blo cke d, rep lac e it if nec es s a ry

E n g i n e o i lC h a n g e r e g u l a r l y

T h e i n i t i a l5 0 0 k m

E n g i n e o i l d r a i n bol t (at s id e )

D r a i n in g of t h e w a s t e o i l

E n g i n e o i l f i l t e r s c r e e n ( b o t t o ms i d e )

C l e a n o r r e p l a c e i f n e c e s s a r y

G e a r o i lC h a n g e r e g u l a r l y

E v e r y 6 0 0 k m l a t e r o n

V b e l t D a m a g e a n d a t t r i t i o n c h e c k , r e p l a c ei t i f n e c e s s a r y

F ro nt br ak e C he ck th e m ot io n a nd oi l t ub e f or an y o ill e a k a ge . M a k e c o r r e c t i o ns w h e n n e c e s s a r y

F r o n t a n d r e a r bra kes

C h e c k o f m o t i o n s t a t e . a n d a d j u s t i t i f n e c e s s a r y

R ea r a rm pi v ot C he ck of th e t i gh t ne ss .M a k e c o r r e c t i o n s w h e n n e c e s sa r y

W he e l s C h ec k o f b al a n c e , e x te n t o f d a m ag e a ndo u t o f r o u n d r e p l a c e i t i f n e c e s s a r y

W h e el b ea r in g s C h ec k of t h e a s s em b ly a n d l o os e n es s ,r e p l a c e i t i f n e c e s s a r y

D i r e c t i o n p o l e bea rin g

C h e c k t h e t i g h t n e s s a n d a d j u s t i t w h e nn e c e s s a r y

F ro nt f or k C h ec k t he m o ti on f or o il l ea ka ge a n dr e p a i r i t i f n e c e s s a r y

R e a r s h o c k a b s o r b e r

C h e c k t h e m o t i o n s t a t e f o r o i l l e a k a g e .R e p l a c e i t i f n e c e s s a r y

M a i n s t a n d a n ds i d e s t a n d

C h e c k t h e s e r v i c e f u n c t i on s , r e p l a c e i t i f n e c e s s a r y

R e g u l a r M a i n t e n a nc e / L u b r i c a t io n F o r m

T h e i n i t i a l5 0 0 k m

D r i v er ' s t o o l

I n t h i s U s e r ' s M a n u a l , s o m e i n f o r m a t i o n h a s b e e n

pr ov id ed fo r you to per for m main tena nce and sim ple

r e p a i r i n g wo r k . A n d d r i v e r ' s t o o l p r o v i d e d w i t h t h e

v e hi c le h a s o f fe r e d y o u m os t o f t h e t o ol s t h at a r e r e qu i re d

f o r r e gu l ar m a in t en a nc e .H o we v er , o t he r t o ol s s u ch a s

t or qu e s pa nn er s a nd s o f or th w il l b e r e qu i re d w h en y o u

per for ming co rr ec tl y so me of th e ma in te na nc e wo rk .

W h en y o u p e rf o rm m a in t en a nc e a n d r e pa i r w o rk f o r y o ur

m ot or cy cl e b u t y o u d o n' t h a ve t h e r e qu i re d t o ol s , s e nd

y o ur m o to r cy c le t o t h e d ea le r f r om w ho m t h e m ot or cy c le

w a s o r ig i na l ly p u rc h as e d o r t h e a p po i nt e d m a in t en a nc e

s t a t i o n f o r c h e c k i n g a n d r e p a i r i n g .

C h e c k o f g a s o l i n e p u m pR em ov e t he f r on t c en tr al c ov er f or c he ck o f t he o il p um p

a nd c on fi rm i f a ny o il l ea ka ge , l oo se o f a ir p ip e /f u e l t u b ea t jo i nt s a r e f o un d .

G a s ol i n e p u m p

Not e

USER'S MANUAL

16

USER'S MANUAL


21/37

T i g h tn e s s o f c o m p o n e n t s

C h e c k i f e a ch o f t h e c o m p o n e n ts o f t h em o t o r c y cl e i s t i g h t l y s e c u re d , m a k ea d j u s t m e n t s i f n e c e s s a r y

bat ter y C he ck if the vol tag e is abo ve 12. 8 V,a n d i f t h e t e s t er p o i n t e r i s p o i n t i n g t o t h eg r e e n z o n e . C h a rg e t h e b a t t e r y i f n e c e s sa r y

S o m e p r o c e d u c e s m u s t b e c h e c k b y t h e d e a l e r f r o mw h om t h e m o to r cy c le w a s o ri gi na ll y p ur ch as ed o r t hea p p o in t e d m a i nt e n a nc e s t a t io n .

E ng in e o il o f t he m ot or c yc le s ho ul d b e r ep la ce d a f te r r i d i n g o f i n i t ia l 5 0 0 k m o r a f t e r o n e m o n t h s o a s t oe n s u r e t h e s m o o t h r u n n i n g o f t h e e n g i n e. A n d t h i s

r e pl a ce m en t s h ou l d b e d o ne p r ef e r ab l y b y t h e d e al e r f r o m w h om t h e m o to r cy c le w a s o r ig i na l ly p u rc h as e do r t h e a p p o in t e d m a i n te n a n ce s t a t i on .

R e p l a c e m e n t o f b r a k e f l u i d : r e f e r t o p a g e 2 5 .W h e n d i s a s s em b l i ng th e b r a k e m a s t e r c y l i nd e r o r c a li p er ,t h e b ra ke f lu id s ho ul d b e r ep la ce d a t t he s a met i me . A n d i n a d d i ti o n b r ak e f lu id l ev el s ho ul d b e c he ck ed

f r e qu e nt l y a n d r e f il l ed w h en n e c e s sa r y .Oil seal of the master cylinder or caliper shouldbe replaced

r o ug h ly o n c e e v e r y 2 y e a r s .B ra ke o il t ub e s ho ul d b e r e pl ac ed r ou gh ly o nc e e ve r y4 y e ar s .A n d i n t h is p e ri o d i n st a nt r e pl a ce m en t s h ou l d b e m a de

To r q u e s p e c i f i c a t i o n sU s e t o r qu e s p an n er s t o l o ck t h e se i t em s t i gh t ly. A nd

t h e s e i t e m s s h o u l d b e f r e q u e nt l y c h e c k ed , e s p e ci a l l y

w he n h av in g a l on g d is ta nc e o f r i di ng , a nd w he n t he se

i t em s a r e g e tt i ng l oo s e d u e t o s om e r e a so n s, i n st a nt

c h e c k -u p s h o u l d b e m a d e t o t h e s e i t e m s .

A ( n u t )

B ( b ol t ) G e n e r a l t o r q u e s p e c i f -

- i c a t i o n s N m (L b Ft )

1 0 m m ( 0 . 3 9 4 i n) 6 m m ( 0 . 23 6 i n ) 6 ( 4 . 4 1 6 )

1 2 m m( 0. 47 2i n) 8 m m (0 . 31 5 in ) 1 5 (11 . 04 )

1 4 m m( 0. 55 1i n) 1 0 m m( 0. 39 4i n) 3 0( 22 .0 8)

1 7 m m ( 0 . 67 i n ) 1 2 m m ( 0 . 4 7 2 i n) 5 5 ( 4 0 . 4 8 )

1 9 m m ( 0 . 74 8 ) 1 4 m m ( 0 . 5 5 1 i n) 8 2 ( 6 0 . 3 5 )

2 2 m m( 0. 86 6i n) 1 6 m m( 0. 63 in ) 1 3 0( 95 . 68 )

I t e m s T o r q u e

S p a r k p l u g 1 7 ( 1 2 . 5 1 )

E n g i n e o i l d r a i n b o l t 2 3 ( 1 6. 9 3 )

E n g i n e o i l f i l t e r s c r e e n l i d 3 2 ( 2 3 . 5 5 )

G e a r o i l d r a i n b o l t 2 3 ( 1 6 . 9 3 )

Not e

Not e

i n c a se o f d a ma g e.P le as e s en d t o t he d ea le r f r om w ho m t he m ot or cy cl e

w a s o r ig i na l ly p u rc h as e d o r a p po i nt e d m a in t en a nc es t a t i o n f o r r e p l a c e m e n t .

USER'S MANUAL

17

N m (L b Ft )

USER'S MANUAL


22/37

1 . U p p e r l i m i t 2 . L o w e r L i m i t E n g i n e o i l f i l l e r c a p

2 . R e p l a c e m e n t o f e ng i n e o i l

a ) . A f t e r s e v e r a l m i n u t e s o f p r e - w a r m i n g , s h u t d o w n

t h e e n g i ne . P la ce a n o il h ol de r u nd er t he e ng in e a nd

O i l d r a i n b o l t

D ) . C l e a n t h e o i l f i l t e r s c r e e n a n d r e p l a c e i t i f i t i sd a m a g e d .

E n gi n e o i l1 . C h e c k o f o i l a m o u n t :a ) . H o l d t h e m o t o rc y c l e w i t h t h e m a i n s t a n d .

W h en c h ec k in g t h e o i l a m ou n t, a l wa y s k e e p t h e m o t orc yc l ea t v er ti cal d i re c ti o n. Yo u w i ll n o t b e a b le t o r e ad t h e o i l

a m o u nt c o r r ec t l y w it h a l e a n i ng m o t o rc y c l e b o d y.

B e fo r e c h ec k in g , w a it f o r s e ve r al m i nu t es u n ti l t h e o i ll e ve l i s s t ab l e.b). The engine oil amount should be at the position between

t h e u p pe r - l i m i t m a r k a n d l o w e r - l i m i t m a r k . W h e n o i la m o u nt i s b e l o w t h e l o w e r l i m i t, f il l e n g i n e o i l u n t i li t r e a c h e s t h e u p p e r l i m i t.

Not e

Not e

r e mo v e t h e e n gi n e o i l f i l le r

c a p .

b). Remo ve the engine oil drain

bo lt .

c ) . D i s a s s em b l e t h e o i l f i l t e r

s c r e e n l i d t o c l e a n t h e f i l t e r

s c r e e n .

USER'S MANUAL

18

USER'S MANUAL


23/37

i) . I n st al l t he e ng in e o il f i ll er l id a nd l oc k i t s ec ur e ly.J ) . S ta r t t h e e ng in e a nd p re -w ar m f or s ev er al m in ut es .

C h e c k fo r a n y e n gi n e o i l l e ak a ge i n c o urs e o f p re-w arm in g .I f a ny l ea ka ge i s f ou nd , s h u t d o w n t h e e n g i ne i m m ed i a t el y

a n d c h e c k f o r t h e c a u s e .

D o n o t s t a r t t h e e n gi n e b e fo r e e n gi n e o i l f i ll e r l i d ( o i l s c al e )i s p l a c e d a nd s e c u r e l y l o c k e d .

R e p l a c e m e n t o f ge a r o i l

D o n o t l e t a n y f o r e i gn s u bs t an c es e n te r i n to t h e c r a n kc a se .A nd g ea r o i l s h ou l d b e p r ot e ct e d f r om a d he r in g t o t i re s .

1 . P u t a n o i l h o l d e r u n d e r t h e c r a n k c a s e .

2 . R e m o v e t h e g e a r o i l f i l l e r l i d a n d o i l d r a i n b o l t f o r

d r ai n in g t h e g e ar o i l .

Not ice

W h en t h e o i l f i lt e r s c re e n l i d i s d i sa s se m bl e d, t h e O - ri n g,s p r in g a nd f il te r s cr e en w il l d r op o ff a t t he s am e t im e,

s o p l ea s e b e c a r ef u l n o t t o l o s e t h e s e p a r t s .e ) . C h ec k t h e O - r i ng , a n d r e p la c e i t i f i t i s d a ma g ed .

f) . R e m o ve t h e o i l d r a i n b o l t a n dc h ec k t h e g a s ke t .

g) . R e a s s e mb l e t h e o i l d r a i n b o l ta n d e n g i n e o i l f i l t e r s c r e e n l i d

( b e s u r e i t i s f i r ml y l o ck e d)

To r q u e f o r o i l d r a i n b o l t : 2 3 N m ( 1 6 . 9 3 L b F t )

To r q u e f o r e n g i ne o i l f i l t e r s c r e e n l i d l o c k : 3 2 N m

( 2 3 . 5 5 L b F t ) .

H ) . H ol d u p t he m ot or cy cl e h or iz on ta ll y. F il l i n e ng in e

o il t hr ou gh t he o il f il le r u nt il o il l ev el r ea ch es t he u pp er

- l i m i t p o s i t i o n of t h e d i p s t i c k .

O i l a m o u n t : C h a n g e a t r e g u l a r i n te r v a l s : 1 . 0 L

C h e c k t h e g a s k e t

R e c o m m e n d e d o i l g r a d e : A P I S E , S F t y p e o r o t h e r s a m e g ra d e s ( s uc h a s " S F - S E ", " S F - S E - CC " , " S F- S E - SD " e t c . )

Neve r add any chem ica l add itiv es. Che mica l addi tive sw i l l d a m a ge e n g i n e c o m p on e n t s .

Not ice

G e a r o i l f i l l e r c a p G e a r o i l d r a i n b o l t

Not ice

USER S MANUAL

19

. .

..

D o n o t l e t a n y f o re i gn s u bs t an c es e n te r i n to t h e c r a n kc a se .

USER'S MANUAL


24/37

3 . R e pl a c e a n d lo c k th e c r a n k c as e o i l dr a i n bo l t .T or q u e f o r ge a r o i l d r a i n b o l t : 2 3 N m ( 1 6 . 9 3 L b F t )4 . A d d g e a r o ilG e a r o i l c ap a c i t y : 1 3 0 m L

R e c o mm e n d g e a r o i l : S A E 8 5 W / 14 0 o r A P I G L - 4g e a r o i l

G L - 4 i s a q u a l it y a n d a u x i li a r y pa r a m e te r . " G L - 5 "g e a r o i l c a n a l s o b e u s e d f o r r e p l a c e m e n t .

Not e

USER S MANUAL

20

. .

5 . R e pl a c e t h e g e a r oi l f i ll e r l id .6 . A f t e r c ha n g e o f g e a r o i l , c he c k f o r a n y o i l l ea k a g e .

A i r f i lt e rA i r f i l t e r e l e m e n t s h o u l d b e c l e a n e d re g u l ar l y. I f t h em o t or c y c l e i s u s e d f r e q u e nt l y i n e x t r e me l y d a m p o r d u st y p l ac e s, c l ea n in g w o rk s h ou l d b e c a r ri e d o u t m o ref r e q u e n t l y .1 . R e mo v e t h e a i r fi l te r c ov e r.2. Ta k e o u t t h e f i l t e r e l e -- m e n t a s s e m b l y a n d t h e n

u s e c o mp r es s ed a i r t o c l ea ni t , o r s i m p l y r e p l a c e i t .

A i r f i l t e r c o v e r

E n su r e t h at f i lt e r e l em e nt h a s b e en p r op e rl y i n st a ll e d o n t h ea ir f il te r. D o n ot r un t he e ng in e b ef or e t h e f i lt e r e l em e nt

i s m o un t ed f o r f e ar o f s uc ti on o f a ny s il ts , c au si ng h ea vyw ea r t o t he p is to n a nd c yl in de r.

F i l t e r e l e m e n t h o l d e r F i l t e r e l e m e n t

Not ice

M a in t en a nc e f o r t h e a i r f i lt e r1 . R e mo v e t h e f i l te r e l em e nt h o ld e r a n d f i lt e r e l em e nt .2. C le an t he d us t o n t he f i lt er e le me nt w it h c om pr es se d

a i r, o r r e pl ac e t h e f i lt e r e l em e nt .

Ne ve r tw is t an d fo ld th e fi lt er el em en t, or it wi ll ge td a m a g e d .E n s u r e t h a t t h e f i l t e r e l e m en t i s p r o p e r ly m o un t e d o n

t h e f i l t e r e l e m e n t h o l d e r

A d j u s t m e n t o f c a r b u r e t o r

C a r b u r e t o r i s a n i m p o r t a n t p a r t t h a t a f f e c t s e n g i n e

performance, which requires extremely precise adjustment.

T he re fo re , m o s t o f t he a dj us ti ng w or k s ho ul d b e c a r r i ed o u t

Not ice

USER'S MANUAL


25/37

I f t h e e n gi n e' s i dl e s pe ed c an no t b e a dj us te d t o t h e v a lu ew i t hi n t h e s t a n da r d s p e c if i ca t io ns , g o t o t he d ea le r f ro mw h om t h e m ot or cy cl e w a s o r ig i na l ly p u rc h as e d o r t ot h e a p p o i nt e d m a i n te n a n c e s t a t i on f or c he c k i n g.

A d j us t m e nt o f t h e t h r ot t l e r o ta t e h a n dl e

B e fo r e a d ju s ti n g th e f r e e t r av e l f or t h e t h ro t tl e g r ip ,a dj us t t he e ng in e i d l i n g s p e ed f i r s t. T ur n t h e r e gu l at o r t o a d ju s t t h e f i ll i ng w i re c a bl e s o t h at t he t hr ot tl e g r ip c an

obtain the proper free gap.Free gap:2-6mm(0.079-0.236in)

Not e

Not e

USER S MANUAL

21

T h e c a r bu r et o r h a s b e en a dj us te d a nd s et a cc ur a te ly b y

o u r c o m p a n y a f te r s e ve r al t e st s . C h an g e t o t h es e s e tt i ng s

w il l c au se p oo r p er f or ma nc e o r d a ma g e t o t he e n g i ne .

A d j u s t m e n t o f i d l i n g s p e e d

1 . St a r t t h e e n g i n e a n d p r e - w a r mi n g t h e e n g i n e a t t h e

s pe ed o f 1 00 0 t o 2 0 00 r /m i n f o r s e ve r al m i nu t es ( n or m al l y

1 o r 2 m i n u te s ) . O c c a s io n a l ly y o u c a n r a i s e t h e s p e e d

t o 4 00 0 t o 5 00 0r /m in . Wh en e ng in e s pe ed g iv es a q ui ck

r e s p o n se t o t h e t h r o t tl e g r i p , i t m e a n s t h a t t h e e n g i ne

h a s g o t t h e r e q u i re d pr e - w a r mi n g .

2 . A d j u s t t h e i d l i n g s p e e d r e g u l a t i n g s c r e w t o s e t t h e

i d li n g s p ee d . S cr ew i n t he r e gu l at i ng s c r ew, t h e e n gi n e

s pe ed i s r ai se d, a nd s c re w o u t t h e r e gu l at i ng s c r ew, t h e

e n gi n e s p ee d i s r e du c ed .

I d l i n g s p e e d r e g u l a t i n g s c r e wS t a n d a r d i d l i n g s p e e d : S e e p a g e2 9 ( s p e c i f i c a t i o n )

by th os e de al er s wh o po ss es s pr of es si on al kn ow le dg e

a n d e x pe r ie n ce . B u t t h e f o ll o wi n g a d ju s tm e nt s c a n b e

c a r r i e d o u t wh e n y ou a r e d o i n g r o u t i ne m a i n te n a n c e.

Not ice

F i x i n g n u t R e g u l a t o r

USER'S MANUAL


26/37

1 . P ul l o ut t he g um c ov er o f t her e g u l a t o r .

2 . L o o s e n t h e f i x i n g n u t .3 . Sc r e w i n or s c re w o u t t h e

r e g u l at o r t i l l t h e f r e e t r a v e lm e et s t h e s p e ci f ic a ti o n.

4 . L o c k t h e f i x i n g nu t .5 . Re p l a c e t h e g u m c o v e r o f th e r e g u l at o r.

G u m c o ve r o f t he r e g u l a t o r

A d j u s t m e n t o f v a l v e c l e a r a n c e

A ft er a c er t ai n p er io d o f u se , t he v al ve c le ar a nc e w il l

g e t l a r g e r , a n d t h i s w i l l c a u s e t h e p o o r s u p p l y o f t h e

m i x e d g a s a n d n o i s e s o f th e e n g i ne . Va l v e c l e a r a nc em u st b e a d ju s te d r e gu l ar l y i n o r de r t o p r ev e nt o c cu r r en c e

o f t h i s s i t u a t i o n . T h e a d j u s t m e n t w o r k s h o u l d b e

per for med by the dealer from whom the motorcyc le was

purc has ed or by th e ap po in te d ma in te na nc e st at io n.

I n s p e c t i o n o f s p a r k p l u g

S pa rk p lu g i s a v er y i mp or t an t p ar t o f t he e ng in e a nd e as y

f or c he ck in g. Yo u c a n j u d g e t h e e n g i n e r u n n i ng s t a t e

t h r o ug h c er a m i c m a g n et a n d e l e c tr o d e o f t he s p a r k pl ug . Un de r no rm al se rv ic e st at e, th e wh it e ce ra mi c

m a gn e t p o rt i on a r ou n d t h e c e nt r al e l ec t ro d e o f t h e s p ar k

pl ug sh ou ld ha ve the sa me col or. Ge ner al ly sp ea ki ng,

f o r a n o rm a l r u nn i ng m o to r cy c le , t h is p o rt i on s h ou l d

B e f o r e i n s t a ll a t i on o f a s p a r k plug, usea feelergauge tomeasuret he s pa rk p l u g c l e a r an c e . A d j u stt h e c l e a r a n c e i f i t d o es n' t c on fo rm

t o t h e s p ec i fi c at i on s . S p a r k p l u gc l e a r a n c e : 0 . 6 - 0 . 8 m m ( 0 . 2 3 6- 0 . 3 1 5 i n ) B e f o r e i n s t a ll a t i ono f t h e s p a r k p l u g , cl ea n o f f t he o il s ta in o n t h e s cr ew t hr ea do f t h e s p a r k p l u g . Wh i le l o ck i ng t h e s pa rk p lu g, t ig ht en i t

w it h t he s pe ci fi ed t o r q u e f o r c e .S p ar k p l ug l o ck i ng t o rq ue f o rc e : 1 7 N m ( 1 2. 5 1 L b F t )

S p a r k p l u g c l e a r a n c e

be of maple color. In case the color and luster of the spark

pl ug ha s mu ch di ff er en ce ,i t me an s th at th e pr ob le m

e x i s t s w i t h t h e c o m b us t i o n s t a t e . D o n o t t r y t o s o l v e

t h i s p r o b l e m b y y o u r s e l f b u t h a v e i t c h e c k e d b y t h e

d e a l e r f r o m wh o m t h e m o t o r cy c l e w a s p u r c h as e d or

a t t h e a p po i nt e d m a in t en a nc e s t at i on . Yo u m u st c o nd u ct

per iod ic al che ck s of th e sp ar k pl ug. Bec au se he at and

d ep os it w il l s lo wl y l o we r t h e s p ar k p l ug f u nc t io n s a n d

c au se c or r os io n. I n c as e t he s pa rk p lu g h as g ot s er i ou s

c o r r o s i o n o r e x c e s s i v e c a r b o n d e p o s i t i o n a n d o t h e r

d e p o s i t s , i t s h o u l d b e r e p l a c e d i m m e d i a t e l y w i t h a

pr op er on e.

S t a nd a r d s p a r k p l u g: P - R Z9 H C (c h a mp i o n) / C 7H S A

( N G K )

USER S MANUAL

22

. .

USER'S MANUAL


27/37

Yo u m ay u se y ou r h an d t o s cr ew i n 1 /2 o f t he s pa rk p lu gf i r st . T h en t i gh t en t h e s p ar k p l ug w i th a t o rq u e s p an n er

t o t h e a b ov e t o r qu e f o r ce .F r e e t r a v e l o f f r o n t b r a k eF r e e t r a v e l o f f r o n t b r a k eh a n d l eb a r i s 1 0 - 2 0 mm( 0 . 3 9 4 - 0 . 7 8 7 i n ) .

A d j u s t m e n t o f re a r b r a k eF r ee t r av e l o f r e ar b r ak e h a nd l eb a r s h ou l d b e r e gu l at e d

t o 1 0 -2 0 mm ( 0 . 3 9 4 - 0 . 7 8 7 i n ) . W h i l e a d j u s t i n g , r o t a t e

t h e r eg ul at or cl oc kw is e f o r r e d u ci n g t h e b r a k e h a n d le b a r

f r e e t r av e l; A n d r o ta t e t h e r e gu l at o r c o un t er c l oc k wi s e

f or i nc r ea se t h e h a n d l eb a r f r e e t r a v e l.

I f t he b ra ke c an no t b e a dj us te d, g o t o t he d ea le r f ro mw h om t h e m o to r cy c le w a s o r ig i na l ly p u rc h as e d o r t o t h e

a pp oi nt ed m a i nt e n a nc e s t a t io n fo r c h e ck i n g a n d re p a iri n g .

Not e

W a r n i n g

F r o n t b r a k eI t i s r eq ui r ed t o c he ck t he w ea r

c o nd i ti o n o f t h e b r a k e b l o c k f or t he b ra ke . I f t he b ra ke b lo ck i s w o r n t o i t s l i m i t l i n e , g o t o

t he d ea le r f r om w ho m t he m ot -

-orcycle was originallypurchasedo r t o t h e a p po i nt e d m a i n t e n a nc es t at io n f or r e pl ac em en t o f t h e b r ak e b l oc k .

A t t r i t i o n l i m i t l i n e

R e ar b r ak eI t i s r eq ui re d t o c he ck t he w e ar i nd i ca t or c on d it i on o f t h e b r a ke s h oe f o r t h e r e a r b r ak e. I f t he w ea r i nd ic at or

po in ts to th e at tr it io n li mit lin e, go to th e de ale r fr omw ho m t he m ot or cy cl e w as o ri gi na ll y p u rc h as e d o r t o t h e

a p po i nt e d m a in t en a nc e s t at i on f o r r e pl a ce m en t o f t h ebr ak e sh oe .

USER S MANUAL

23

USER'S MANUAL


28/37

I n s p e c t i o n o f b r a k e f l u i d a mo u n t

W he n b ra ke f lu id i s n ot e no ug h, a ir w il l e nt er i nt o t he

br ake sy st em , wh ich wil l ca us e fa il ur e of th e br ak e.

B e f o r e r i d i n g t h e m o t o r c y c l e , c h e c k t h e a m o u n t o f

br ak e fl ui d fi rs t an d fi ll br ake fl uid if it is not eno ugh.P l ea s e p a y a t te n ti o n t o t h e fo l l ow i n g p o i nt s w h e n c h e c ki n g

a n d r e f i l l i n g b r a k e f l u i d :

1 .W h en c h ec k in g b r ak e f lu id a mo un t, r ot at e t he h an d-

- le ba r t o m a ke t he u pp er e nd o f t he m ai n b ra ke c yl in de r

k ee p a t a h or iz on ta l l ev el .

2 .O n ly r e f il l t h e s p ec i fi e d b r ak e f lu id , o r i t w i ll d am ag e

t h e r u bb e r o il s ea l, w hi ch w il l c au se l e ak a ge o f b r ak e f l ui d

a nd p oo r p er f or ma nc e o f t h e b r a k e .

R e c o m m e n d e d b r a k e f l u i d : D O T 3 #

I f no D O T# 3 i s a v ai l ab l e f o r u s e, D OT # 4 c a n b e u s ed

3 . U se t he s am e t yp e o f b ra ke f lu id f or r ef il li ng . M ix ed

bra ke flu id will gene rat e chem ica l rea ctio n, whic h will

c a u s e p o o r b a r k i n g p e r f o r m a n c e .

4 . W he n r e fi ll in g b r ak e f lu id , n ev er l et a ny w at er e nt er

i n to t h e m a in b r a k e c y li n de r, b ec au se w at er w il l l ow er

t he b oi li ng p oi nt o f b r a ke f l ui d a n d t h us c a us e a i r r e si s ta n ce

o f t h e b r ak e s y s te m .

5 . B r ak e f l ui d m ay c or r od e p ai nt ed s ur f ac e o r p la s ti c

pa rt s. If br ak e fl ui d is sp la sh ed or sp ra ye d, it mu st be

c l e a n ed o u t t i m e ly a n d w e r e c o m me n d y o u r ep l a c e i t

by pr of es si on al s.6 . W h e n t he b r ak e f l u i d a mo u n t i s r e d u c e d , go t o t h e

d e a l e r f r o m w h o m t h e m o t o r c y c l e w a s o r i g i n a l l y

p u r c ha s e d o r a p p o i n t e d m a i n t e n a n c e s t a t i o n f o r

c h e c k i n g o f t h e r e a s o n .

W e a r i n d i c a t o r A t t r i t i o n l i m i t l i n e

Not ice

i n s t e a d .

B r ak e f l ui da m o u n t l i m i t l i n e

USER S MANUAL

24

USER'S MANUAL


29/37

L U B RI C AT I O N O F T H R OT T L E VA LV E C A B L EA ND G R IP

W he n l ub r ic a ti n g c a bl e, a pp ly g re a se t o t hr o tt l e g ri p

a n d i t s j o i n t w i t h t h e c a b l e a t t h e s a m e t i m e . W h e n

l ub r ic at i ng , d is a ss e mb l e t he f i x in g s c r ew o f t he f ue l in g

c ab le a nd t ak e o ut t he c ab le h ea d. L if e i t u p a n d f il l i n

l u b r i c a n t . W h i l e a s s e m b l i n g t h e t h r o t t l e g r i p , a p p l y

g r e a se t o t h e m e t al s ur f a c e f o r r u s t p r e ve n t io n .

L U B RI C AT I O N O F B R A KE L E V ER

L u b r i ca t e e a c h p i v o t l o c a t io n .R e co m me n de d l u br i ca n t o i l: o i l d e di c at e d f o r c h ai na n d c a bl e o r S A E 1 0 W3 0 t y pe e n gi n e o i l

L U B RI C AT I O N M A I N S TA N D A N D S I D E S TA N D

L ub ri ca te e ac h p iv ot l oc at io n. C he ck i f t he s id e s t an dc a n b e f r e el y l a i d d o w n a n d s p r u n g u p .R e co m me n de d l u br i ca n t o i l: o i l d e di c at e d f o r c h ai na n d c a bl e o r S A E 1 0 W3 0 t y pe e n gi n e o i l.

I f s id e s t an d c an n ot g iv e a f r ee mo ti on, g o t o th e d ea le r f r o m w h o m t h e m o to r cy c le w a s o r ig i na l ly p u rc h as e d o r

t h e a p po i nt e d m a in t en a nc e s t a t i o n f o r c h e c k i n g .

R e p l a c e m e n t o f b r a k e f l u i d

1. R e p l a ce m e n t o f b r ak e f l u i d s h o u ld b e c a r r i e d o u tby th e or ig in al de al er wh o ha s re ce iv ed pr of es si on al

t r a i n i ng o r th e a p p o i nt e d m a i n te n a n c e s t a t i on .

2. A t t h e t i m e w h e n t h e r e g u l ar m a i n te n a n c e s h o u l dbe perfor med or damage or leakage is found withthe brake

f lu id , p le as e g o t o t he d e al e r f r om w h om t h e m ot or cy cl e

w a s o r ig i na l ly p u rc h as e d o r t h e a p p o in t e d m a i nt e n a nc e

s t at i on f o r r e pl a ce m en t o f t h e f o l lo w in g c o mp o ne n ts :

a ) . A l l t he r u b b e r o i l s e al s t h a t s ho u l d b e r e p l a ce d

e v e r y 2 y e a r s .

b) .A ll th e br ak e oi l tu be s th at sh ou ld be re pl ac ed

e v e r y 4 y e a r s .

C H E C K I N G A N D L U B R I C AT I N G O F T H EC A B L E

D a ma g ed c a bl e s u r fa c e w i ll c a us e r u s t t o t h e c a bl e

a n d a f f e c t i t s b r ak i ng p e rf o r ma n ce . R e pl a ce t h e d a ma g ed

c a bl e a s s oo n a s p os si bl e t o a v o i d da n g e r o c c u r r e n c e .

L u b r i ca t e t h e i n t e r na l a n d e n d p a r t s o f t h e c a b l e . I nc a s e t h e c a bl e c a n n ot o f fe r a s m o o th b r a ki n g , go t o

t h e d e a l e r f r o m w h o m t h e m o to r cy c le w a s o r ig i na l ly

pu rc ha se d or th e app oi nte d mai nte na nc e st at io n fo r

r e p l a c e m e n t .

W a r n i n g

R e c o m m e n d e d l u b r i c a n t o i l : o i l d e d i c a t e d f o r

c h ai n a n d c a bl e o r S A E 1 0 W3 0 t y pe e n gi n e o i l

W a r n i n g

25

USER'S MANUAL


30/37

I f t he re i s a ny d am ag e o r p oo r m ot io n o f t he f ro nt f or k,g o t o t h e d ea le r f r om w ho m t he m o to r cy c le w a s o r ig i na l ly

pur cha se d or to the ap po int ed mai nte na nc e st ati on fo rc h e c ki n g a n d r e p a i r in g .

C h e c k o f s t e e r i n g s t e mC h ec k t h e s t at u s o f t h e s t ee r i ng s t em r eg ul ar ly. Wo rn o r

l oo se s te er in g s t em b e ar i ng w i ll c a us e t h e o cc ur r en ce o f

C h e c k o f f r o n t f o r k

W he n c he ck in g, m ak e s ur e t ha t t he m ot or c yc le i s k ep ta t a s te ad y p os it io n s o a s t o a vo id o cc ur r en ce o f t ur no ve r.

1 . V is u a l i n s p e c t i o n :C h ec k i f t h e s u r fa c e o f t h e s t e m o f t h e f r o nt f o r k i sw i t h s c r a t c he s , d a ma g e s o r o i l le a k a g e.2 . M ot i o n i ns p e c ti o n :P l ac e t h e m o to r c yc l e a t a l e ve l p l ac e .a ) . H o ld t h e m o to r cy c le h a nd l eb a r w i th h a nd a n d m a ke

t h e m o t o r c y c l e k e e p i n a n u p r i g h t p o s i t i o n , h o l d t h ef r on t b ra ke l ev er w it h t he r i gh t h a nd t o a p pl y b r a ki n g

f o r ce t o t h e f r o nt b r ak e .b) . Mak e pr es su ri za ti on fo r se ve ra l ti mes to che ck them ot io n o f t he f ro nt f or k, a nd o bs er ve i f t he re i s a ny g apt h at m a ke s i t s t u rn i ng n o t f l e x i bl e a n d e t c .

W a r n i n g

W a r n i n g

W he n c h ec k in g , m a k e s u re t h e m o t orc yc l e i s k e pt a t a s t ea d ypo si ti on so as to av oi d th e oc cu rr en ce of tu rn ov er.

W h e e l b e a r i n gI f a ny l oo se ne ss i s f ou nd w it h t he b ea ri ng i ns id e t he f r on tw he el h ub , o r t he w he el t ir e d oe s n ot r o ta te e ve nl y, g ot o t h e d e a l e r f r o m w h o m t he m ot or cy cl e w as o ri gi na ll y

purchasedor theappointed maintenance station for checkingt h e b e a r i n g m o t i o n . T h e f r o n t w h e e l b e a r i n g s h o u l dbe chec ked per iodi cal ly as per the Reg ular Mai nten anceS h e e t .

B a t t e r yT h i s m o t o rc y c l e a d op t s m a in t en a nc e -f r e e b a tt e ry, s o i t ' s

n o t n e ce s sa r y t o c h e c k b a t t e r y l i q u i d o r a d d d i s t i l l e dw a t e r . I f t h e b a t t e r y h a s n o p o we r, p l ea s e c o nt a ct w i tht h e d e a l e r f r o m wh o m t h e m o t or c y c l e w as o ri gi na ll y

pur cha sed or with the appo inte d main ten ance sta tion .

d an ge r. P la ce a n a pp r op r ia te s up po rt a t t he b ot to m o f t he e ng in e t o l if t o ff t he f ro nt w he el . I f t he re i s a l oo sef ee li ng w he n y ou h ol d t he b ot to m o f t he f ro nt f or k a nds h a k e f r o n t w a r d a n d r e a r w a r d , g o t o t h e d e a l e r f r o m

w h o m t h e m o t o rc y c l e w a s o r i g i na l l y p u r c h as e d o r t ot h e a p p o in t e d ma i n t e na n c e s t a t i on f o r ch e c k i ng a n da d j u s ti n g t h e s t e e r i ng s t e m . Di s a s s e mb l i n g t h e f r o n tw h e e l w i l l m a k e t h e c h e c k i n g m u c h e a s i e r .

W a r n i n g

26

USER'S MANUAL


31/37

B at te r y l iq ui d i s a k in d o f n ox io us a nd h az ar do us s ub -

- s ta n ce , w h ic h c o nt a in s s u lp h ur i c a c id c o nt e nt , s o p l ea s e

a v oi d i t s t o uc h w i th s k in , e y e s o r cl o t h e s. E xt r i c a t io n

m e th o d: W h en i t t o uc h es t h e s k in , u s e l ar ge a mo un t o f

w ate r t o wa sh t he s ki n. W he n d ri nk in g i t b y m is ta ke ,

d r in k l a rg e a m ou n t o f b o il e d w a te r o r m i lk i m me d ia t el y,

a n d t h e n t a k e m i l k o f m a g n es i a , b r o k e n r a w e g g o r v e g e t ab l e o i l , an d g o t o s e e a d o c t or i m m ed i a t el y f o r

t r e at m en t . W he n i t t o uc h es w i th y o ur e y es , w as h t h em

w i t h l a r ge a m o u n t o f c l e a r w a t e r f o r 1 5 m i n u t e s a n d

g o t o s e e a n o c ul i st i m me d ia t el y f o r t r ea t me n t. B a tt e ry

w i ll g en er at e e x p lo s iv e g a s, s o w h en u s i ng b a t t er y, k e e p

i t f a r a w ay f r o m s p a r k , f ir e s ou rc e o r l ig ht ed c i g a r et t e

e t c. T he c ha rg in g a nd u si ng o f b at te r y s ho ul d b e c ar r ie do u t i n p l a c es w i t h g oo d v e n ti l a t io n . Wh e n d i sp o si n g

batt ery, wear gogg les . In any cas e, neve r let a chi ld ge t

c l o s e t o t h e b a t t e r y.

Nev er tr y to dis as se mbl e ea ch of the sm al l cap s on theba tt er y, or it wi ll da ma ge th e ba tt er y.

Not ice

W a r n i n g

B a t t e r yR e p l a c e m e n t o f s t r i p f u s e

F u s e b l o c k i s l o c a t ed o n t h e f i x e d s e a t o u t s id e t h e

ba tt er y box (in side the big fr on t bo ar d ).

I f th e f u s e i s b l o w n o u t , t u r n o f f t h e i g n i t io n s w i t c h

a n d t h e r e tu r n c i rc u it s w it c h r e le v an t t o t h e m a lf u nc t io n .

I n s ta l l a n e w f u s e w i th t h e s a me s p ec i fi c at i on . Tu r n

o n t h e s w i t c h t o c h e c k i f e l e c t r i c a p p l i a n c e s w o r k

n o r m a l l y . I f t h e f u s e i s b l o w n o u t a g a i n i n s t a n t l y ,

g o t o t h e d e a l er f r om w h om t h e m o to r cy c le w a s o r ig i na l ly

purchas ed or to the ap po int ed mai nte na nc e st ati on fo r

c h e c k i n g . f u s e s p e c i f i c a t i o n : 1 2 V 1 5 A

27

USER'S MANUAL


32/37

To o h ig h w at er p re s su re w il l w as h o ff t he l ub ri ca nt o nv a r io u s p a rt s o f t he m ot or cy cl e, a nd w at er w il l l e ak i n tot he w he el b ea ri ng , w hi ch w il l c au se d am ag e t o p ar t s.M an y e xp en si ve r e pa ir c os ts c om e f r om i m pr o pe r h i ghpr es su re wa sh in g ma nn er.

4 . Wa sh o ff p le nt y o f d us t w it h w at er f ir st , a nd t he n u se

w a r m w a t e r w i t h d e t e rg e n t t o w a s h t h e e x t e r i o r . U s e

br us h to cl ea n tho se pl ac es th at ar e no t ea sy to cl ea n.

5 . A f t e r f i n i s h i n g w a s h i n g w i t h c l e a r w a t e r , d r y t h em o t o r c y c l e i m m e d i a t e l y.

6 . U s e n e u t r a l d e t e r g e n t s t o c l e a n a n d w i p e t h e s e a t ,

a n d e t c . A f t e r w i p i n g , u s e c l e a r w a t e r f o r c l e a n i n g .

7 . A ut om ob il e d ed ic at ed w ax c an b e a pp li ed o n t ho se

m a t e ri a l s w i t h c o a t i n g a n d c h r o m e p l a t i n g . B u t n e v e r

u s e c o m p o u n d w a x , s i n c e i t c o nt a in s a b ra s i ve , w h ic h

w i ll d a ma g e i t s s t ru c tu r e. A f te r c l ea n in g i s f i n i s he d , s t a r t

u p t he e ng in e a nd r un i t a t i dl in g s pe ed f or s ev er a l m i nu t es .B . S t o r a g e

I f t he m ot or cy cl e i s s to re d o r n ot i n u se f or m or e t ha n 6 0

d a y s , c le an t he m o t or c y c l e f i r s t , a n d f o l l ow t h e s t ep s b e lo w

t o a voi d a ny d ama ge t ha t m ay b e p os si bl y c au se d t o t he

D o n o t u s e t h e f u s e w i t h s p e c if i c at i o ns h i g he r t h a nt h e s t a n d a r d. U s e o f th e f u s e t h at d o e s n o t m e et t he

s t a nd a rd s p ec i f ic a t io n w i ll c a us e d a ma g e t o t h e e l ec t r ic a ls y s t e m o r e v e n a f i r e .

H e a d l a m p

I f a im in g o f t he h ea dl am p b ea m o r r e p l a ce m e n t o f t h e

h ea dl am p b ul b i s r eq ui r ed , g o t o t he d ea le r f r om w ho m

the motorcycle was originally purchased or to the appointed

m a i n t e n a n c e s t a t i o n f o r a i m i n g a n d r e p l a c e m e n t .

C l e a n i n g a n d m a i n t e n a n c e

A . C l e a n i n gF r e q u e n t a n d t h o r o u g h c l e a n i n g o f y o u r m o t o r c y c l e

w il l n ot o nl y m ak e t he a pp ea r an ce m or e b ea ut if ul , b ut

a ls o b ri ng t he b es t p er f or ma nc e t o i ts c om po ne nt s a nd

l e ng t he n t h e u s ed l i f e .

1 . B e f or e c l e a ni n g o f t h e m o t o rc y c l e :

a ) . P l ug u p t h e m uf f le r o u tl e t f o r a v oi d w a te r f r om e n te r in g .

O r w ra p i t w i th a p l as t ic b a g a n d p l as t ic r o pe .

b) . Ma ke su re tha t th e spar k plu g and all the fil ler capsh a v e b e e n l o c k e d a n d w e l l s e c u r e d .

2 . C le an t he e ng in e w it h a b ru sh i f i t i s v er y d ir ty. B ut

be car efu l not to re mov e th e lu br ic at ing oi l at th e piv ot

l o c a t i o n .

Not ice3 . U se r el at iv el y s ma ll w at er p ip e t o c le an a nd w as h w it h

w a t e r p r e s s u r e .

Not ice

28

USER'S MANUAL


33/37

W h en u s in g s t ar t in g m o to r t o s t ar t t h e e n g i ne , d i sa s se m bl e

t he h ig h- vo lt ag e w ir e s a nd e ar th t he m s o a s t o a vo id t he

g e ne r at i on o f s p ar k .

4 . L u br i c a t e a l l c o n t r o l c a b l e s .5 . Us e p r op e r s u p po rt t o p ro p u p t he f r on t a nd r e ar w h ee l .

T he n m a ke s u re t h at t h e m ot o rc y cl e i s i n a s t ea d y p o s i ti o n.

6 .S e a l t h e o p e n i ng of t he m u f f le r w it h p l a s t ic b a g t o

pr ev en t wa te r fr om en te ri ng in .

D o a l l c a re a n d m ai nt en an ce w or k p ro pe rl y p r io r t o s t or i ngt h e m o t o rc y c l e .

S P E C I F I C A T I O N S

M o d e l A C 1 5 0 O v e r a l l l e n g t h O v e r a l l w i d t h

O v e r a l l h e i g h t

D i s t a nc e b e t w e en a x l e sM i n . g r o u n d c l e a r a n c e

M a x . v eh i c l e s p e e dM i n . f u e l c o n s u m p t i o nM i n . t u r n in g d i a m e te r

7 2 . 6 1 i n 2 6 . 2 2 i n

4 4 . 1 7 i n

5 0 . 7 9 i n

5 1 . 1 2 i n

8 5 k m / h 2 . 8 L / 1 0 0 k m

1 4 1 . 7 3 i n

m o t o r c y c l e .

1 . Dr a i n t h e o i l s t o r e d i n g a s o l in e t a n k , f u e l t u b e a n d

c a r b u r e t o r .

2 . Ta k e o f f t h e e m p t y f u e l t a n k a n d p o u r i n a c u p o f

S A E 1 0 W 3 0 o r S A E 2 0 W 4 0 e n g i n e o i l . S h a k e f r o ml e f t t o r i g h t , a n d r i g h t t o l e f t t o s p r e a d a l a y e r o f o i l

i ns id e t he f ue l t an k. T he n p ou r o ut t he e ng in e o il f r om

t h e f u e l t a n k a n d r e i n s t a l l t he f u e l t a nk .

3 . R em ov e t he s pa rk p lu g, an d p ou r a s po on fu l o f S AE

1 0 W 3 0 o r S A E 2 0 W 4 0 e n g i n e o i l i n t o t h e c y l i n d e r .

I n s t a l l t h e s p a r k p l u g , tr e a d t h e e n g i ne s t a r t i ng l e v e r

f or s ev er al t im es ( c on ne ct t he h ig h v ol ta ge w ir e o f t he

s pa rk - pl ug ) a nd a ll ow t he e ng in e l ub r ic at in g o il t o b e

u n i f o r m l y d i s t r i b u t e d o n t h e c y l i n d e r w a l l .

W a r n i n g

7 . A p p l y a c o a t o f a n t i r u s t o i l o n a l l m e t a l s u r f a c e s i f

i t i s s t or ed i n a p la ce w it h h ig h m oi st ur e a nd s al t c on te nt .

B u t be c a r ef u l no t to a ll ow t he r u bb er p ar t s o r s ea t o f

t h e m o to r c yc l e t o t ou c h th e o i l.

8 . Ta ke o ut t he b at te ry f or c ha rg in g, a nd s to re i t i n a d rypl ac e. Ch arg e it at lea st on ce eve ry mon th , an d do no t

s t o r e i t i n h o t ( h i g h e r t h a n 8 6 F ) o r c o l d ( l o w e r t h a n

3 2 F ) p l a c e .

W a r n i n g

29

USER'S MANUAL


34/37

To t a l w e i g h t ( w h e n t h e e n g i n e o i l a n d g a s o l i ne t a n k s a r e f u l l )2 5 1 . 3 2 L b s

E n g in e t y p e

C y l i n d e r a r r a n g e m e n t

T o t a l w o r k i n g c a p a c i t yo f c y l i n d e r C y l i n d e r d i a m e t e r s t r o k e

C o m p r e s s i o n r a t i o

No mi na l po we r / re le va ntr o t a t i o n s p e e d

[

Qlink Service 150cc

Documents

Transcript of Qlink Service 150cc