Qcl 14-v3-5s banasthali university-aparna agnihotri
Transcript of Qcl 14-v3-5s banasthali university-aparna agnihotri
QIMPRO CHALLENGE
1
Project Designed By-
Aparna AgnihotriSoumya BadolaSimran Nagar
B.tech 2nd yearBranch-EEEbanasthali vidyapeeth
What Is 5s?
5S is a set of TECHNIQUES providing a standard approach to GOOD HOUSEKEEPING within the ORGANIZATION
A cornerstone of 5S is that untidy, cluttered work/study areas
are not productive
People are happier in a clean and tidy environment
and hence are inclined to work hard with due care and attention.
SEIRI – SORT
SEITON – SYSTEMATIZE
SEISO – SHINE And SCRUB
SEIKETSU – STANDARDIZE
SHITSUKE – SELF-DISCIPLINE
The 5S Principles:
Topic: Assessment of 5S in College Canteen-Kitchen
After careful review of college canteen, it was assessed that there is very poor application of 5S practices in the college canteen.
There was a marked lack in application of sorting and systematic arrangement of utensils in the workplace.
The level of cleanliness observed was below expectations.
Waste management was also found to be a big area of concern.
The Problem:Systemize
It was observed that non-essential items were simply dumped about the workplace, leading to an cluttered kitchen.
The Problem: Swipe, Shine, Scrub
The kitchen in general, and the gas stoves in particular suffered from the lack of regular cleaning.
• Lack of proper cleaning techniques, along with no use of hand gloves and kitchen caps lead to poor standards of hygiene.
• Open dustbins are also signal very poor sanitation, and often the garbage is left out in the open.
The Solution: Sort
Decide what you need.
Remove unnecessary clutter.
All tools, gauges, materials, classified and stored.
Remove items which are broken, unusable or only occasionally used.
Table. How To Sort
The Solution: Systemize
Organise layout of tools and equipment
Designated locations
Use tapes and labels
Ensure everything is available
as it is needed and at the “point of use”
Kitchen Checkpoints:-
Positions of aisles and storage places clearly
marked?
Tools classified and stored by frequency of use?
Pallets stacked correctly?
Safety equipment easily accessible?
Floors in good condition?
Lights / Reflectors clean?
The Solution: Swipe, Shine And Scrub
Create a spotless workplace
Identify and eliminate causes of dirt and grime –remove the need to clean
Wear hand gloves and head covers.
Divide areas into zones
Define responsibilities for cleaning
Tools and equipment must be owned by an individual
Focus on removing the need to clean
Examples: Swipe, Shine and Scrub
Before shine After shine
The techniques learned in 5S were implemented in the canteen, resulting in much needed increase in cleanliness and sanitation.
Solution: Self Discipline
Instilling the ability of doing things
the way they are supposed to be done
Becoming a role model by treating
your work place as your second home
Influencing others to join in keeping
a well-maintained work place.
Aiming for constant improvement
An exampleof bad
discipline
Lesson Learned:Benefits of 5S
Improvements in:-
Workforce morale
Company image
Health and Safety
Machine maintenance
Quality
Productivity
Leading to Increased Competitiveness