QC Manager-Johnson CV

G. JOHNSON PUNITHARAJNDT LEVEL-III- QC-MANAGER (Oil& Gas,Thermal/Infrastructure)

Email: [email protected] Mobile : +91-94425 55876

OBJECTIVE To pursue get challenging opportunities in a good organization as a mechanical NDT LEVEL-III Manager, where I can utilize my creative and multidisciplinary skills in a dynamic growing environment.

PROFESSIONAL CERTIFICATIONS

ASNT NDT LEVEL III in RT,UT ,MT & PT ISO 9001-QMS-Lead Auditor

EDUCATIONAL QUALIFICATIONSB.E. (Mechanical Engineering)-University of Madras

Professional Experience

September 2014 to June’2015 M/S PFL ENGINEERING-NIGERIA

Client : EXXON MOBIL –PORTAHOURT,NIGERIA

Designation : NDT LEVEL-III

Project : Wellhead Booster Compressor Installation Phase-II

Main Responsibilities

Trained 25 Engineering Graduates in NDT and inspection techniques related to oil & gas projects. Certified them as ASNT NDT Level II in four methods. Guided PFL Engineering in their ongoing projects in pipelines and refineries with regard to quality and inspection.

Welding Inspector for the whole project for Piping, Structural &PaintingMonitoring fabrication, welding and painting of pressure vessels for Booster Inspection of fit up and tack welds Welding Procedure Specification( WPS) as per project requirements and qualifying welding personnel (tack welder &welder)

Monitor the weld joint preparation, Preheat and interpass Temperature as per approved Welding Procedure Specification (WPS).Carry out inspection as per P&ID and Isometric drawings a drawing welding consumable control & verification of certificates.

Witnessing hydro test and DFT test for pipe spools Witnessing hydro test and DFT test and Factory Acceptance Test for Booster CompressorIssuing punch list and monitoring punch clearance by vendorInspection of fit up and tack welds Welding Procedure Specification (WPS) as per project requirements and qualifying welding personnel (tack welder &welder)

Monitor incoming construction materials, welding consumables & vendor supplied equipments to ensure they meet project specification requirements.Inspection of Protecting Coating Materials to make sure the compliance with Project Specification.

1G.JOHNSON PUNITHARAJ Passport.No: Z-3209944

Review of painting specifications, blasting and painting procedures, materials receipt inspection and verificationWitnessed for Hardness test, Water proof test, Dust proof test. Visual inspection of pipes after sand blasting for surface finish, laminations and weld defects.Monitor the storage and hand of painting materials.Monitor the Blaster and Painter performance

July’2011 to August ‘2014 M/S PUNJ-LLOYD ENGINEERING-INDIA

Client : ONGC-WELL HEAD 5


Project : Wellhead Construction-Piping & Structurals

Control of site quality team Monitoring the quality performance of various sites through weekly/monthly reports Online control of all NDT and evaluation activities of sites Handling client/PMC feed backs and complaints Internal quality audit / assessment audits conducting at sites and subsubsequent tasks Quality department resourses control Review of Radiography Film Interpretations Follow up for the approual of procedures and all quality documents at sites with the client Vendor qualification audit Vendor quality document review and approval Surveillance audit on third part inspections at vendor sites Approval of inspection release note Attending high level client meetings related to quality NDT consultancy/NDT training requirement for all sites Providing quality inputs/ datas to various departments (at corporate office) namely Bidding

contracts,Procurements,Expedition etc,. Reporting to corporate quality chief

Visual inspection of pipes after coating for coating defects like pinholes, porosity etc.Visual inspection of surface preparation and painting works.Ensure adherence to quality specification in respect of blasting, painting and coating operation.Conversant with inspection techniques such as surface cleanliness/profile check, chloride test, WFT & DFT Checks, Adhesion test, MEK Test, Holiday detection etc... As per the industry standards.

Identifying coating defects during and after application of coating systems and recommending corrective actions complying with approved repair procedure established in accordance with recommendations of the manufacturer and the coating procedure.Witnessing of Anti-corrosion rubber lining / inspection services, FRP lining, PVDF lining, PVC lining, Epoxy coating, metal fabrications, repairs and engineering works, sand and grit-blasting and painting works.

Performed Raw Material / In fabrication/ Final inspection/ Test Witnessing and Document Review of Subsea Well Head, Christmas Tree / Choke and Kill Manifold /associated components / pressure vessels, pipes / flanges / fittings and bends. Following specific duties such as recording weather conditions & substrate temperature by using Whirling hygrometer, dew point & RH % slide calculator and steel temperature gauge.

Verify welding procedure specifications (WPS) as per project requirements and qualifying welding personnel (tack welder & welder).Verification of pipefitting’s and Piping Dimensions


Monitoring of Pre Heat treatment before Welding and Monitor Interpass temperature during welding as per approved Welding Procedure Specification (WPS).Co-ordinate dimension checks before and after Welding as per requirements

Final visual inspection for welding joints as per specification requirementsPerformed inspection of all piping components of carbon steel, stainless steel, duplex stainless steel fittings, Valves etc

Raw material inspection, Qualification of welding procedures and welders, Inspection of pressure vesselsBoiler components, Heat exchangers, Reactors, and Valves.Inspection of stainless steel piping, super duplex stainless steel piping - raw material inspection.

Material verification/ Certificate Review, ITP preparation, Design, Painting / Shot Blasting Inspection of Pressure Vessels. Evaluation of NDT techniques and Witnessing Welding Procedures.Witnessing of Painting Peel of Test and Checker Test

Verification of Surface Roughness Value as per ITP requirement and checking Initial, intermediate and final coating as per Paint Manufacturer and Client specificationPerformed review of Welding Procedures, witness of Procedure Qualification, Welder Qualification, Visual inspection of Weld Test plates for WPQR, WQT, interpretation and approval of Radiography film of Weld Test plates in accordance with applicable standards and procedures.

November 2010 – June 2011 M/S. MEGA ENGINEERING –INDIA

Client : BGR STRUCTURALS -NEWDELHI


Project : INFRASTRUCTURE

ORGANISATION : It is a Carbon steel / Alloy steel welded pipe manufacturing company for various applications with a coating plant.

Main Responsibilities :

Material Control/Identification and test certificate verification Inspection on Thickness gauging & flaw detection for in-service pipelines & tankage prior to Hot-tap. Execution & Inspection of High risk activities like hot tap & tie-in of the new line to the base plant

line. Attending all quality and construction meeting and fulfil with all owner Requirements. Working part time as painting inspector, welding inspector, QC piping to cover the shortage of staff

at early beginning & tight schedule time. Involve in the Shutdown. Compilation of Final Handover Dossier Casting and forging spare parts for the machine frame and rotating equipments. Welding Consumable control & verification of certificates. Fit up Inspection, which includes weld joint preparation, dimension & alignment. Final weld surface visual Inspection. Conducting Pressure test and Vacuum tests. Conduct out Inspection as per ITP and code requirements Identification of materials and execution of welding Visual and Dimensional checking and ensure that the welding parameters are as per approved

procedure and also with drawings.


Conduct Non destructive examinations wherever required Review of documentation of procedure qualification test results. Verify that the welding procedures are as per the specification and are qualified, and the welding is

performed in accordance to the applicable procedure. Set up and maintain a system for the traceability of inspection/test results for the review by clients

and to facilitate the investigation of customer complaints. Carryout any other duties as and when assigned by immediate supervisor or higher management.

July 2005 – October 2010 M/S.RADIANT ENGINEERS PVT LTD. CHENNAI

Designation : GENERAL MANAGER

Providing inspection packages for engineering companies and projects. Under taking complete quality documentaions. setting up inspection teams with all resources as per client requirment. providing third party inspection services at all engineering fields ( Projects / Production /

Construction / Export & import). Imparting training in the field of NDT & engineering inspection in various modules. Providing NDT consultancy. Material Control/Identification and test certificate verification Casting and forging spare parts for the machine frame and rotating equipments. Welding Consumable control & verification of certificates. Fit up Inspection, which includes weld joint preparation, dimension & alignment. Final weld surface visual Inspection. Conducting Pressure test and Vacuum tests. Conduct out Inspection as per ITP and code requirements Identification of materials and execution of welding Visual and Dimensional checking and ensure that the welding parameters are as per approved

procedure and also with drawings. Conduct Non destructive examinations wherever required Review of documentation of procedure qualification test results. Verify that the welding procedures are as per the specification and are qualified, and the

welding is performed in accordance to the applicable procedure. Set up and maintain a system for the traceability of inspection/test results for the review by

clients and to facilitate the investigation of customer complaints.

July 2002 – July 2005 MAHAVEER SAFETY GLASS COMPANY PVT LTD. CHENNAI

Client : B.H.E.L- Trichy-India

Designation : Manager –Quality Systems

Oversee all the quality requirements and day-to-day Monitoring of critical activities in the production floor.

Established a Quality Management System for all areas of activities in the organization. Monitoring, reviewing and improving the same. Co-ordinate with all departments and report to the directors. Responsible for expansions and coordination with Civil and Electrical disciplines Coordination with design consultant for timely delivery of design deliverables and drawing to

construction Review of quality documents


Conducting Review meetings internal quality autits / management reviews.

March 1999 – May 2002 INDUS.SUPPORT SERVICES-JUBAIL,KSA

Designation : OPERATIONS Manager – NDT & Quality Systems

Online control of NDT & Inspection engineers working in multifaceted areas. Interpreting, Documenting and implementing various Quality System Standards. Developing QC documentation such as Inspection test plan, WPS Matrix, Method statement

etc. Monitoring various training activities and creating awareness. Deploying suitable inspectors such as welding, Painting, NDT rotary & static equipments,

structural, piping and pipe line etc. SNT-TC-IA, CP-189 – Implementations on NDT personnel. Responsible for audits internal and Third Party Review of contract specifications on behalf of client. Implementation of Quality System within the organization. Evaluation of Contractors quality performance. Controlled the activities of inspectors in Jubail area / fulfilling clients requirements. Rising NCR’s and reviewing the corrective and prevenive action. Project close-out Handover as per contract. To lead a team of interdisciplinary inspectors & engineers. Welding Inspection of pipe lines, vessels, tanks for corrosion monitoring on stream inspection NDT co-ordination, UT scanning in TKY nozzle joints, Steam & Gas pipe line underground and above ground installation and inspection. Hot taping procedure and witnessing as per client specification. Co-ordination with clients for procedure, inspection reports approval. Interpretation of radiographs, MT, PT on structural welds

February 1994 – February 1999…….. Project Expansion & Quality Manager

K.H ARIND INDIA LIMITED, VELLORE, INDIA (SUBSIDY OF SARA LEE CORP. USA)K.H Arind India Limited is an American Joint Venture – 100% Export Oriented Company with more than 2000 employees. Product: Fashion Gloves (Textile & Leather)

Headed a team for preparing Quality System Documents and its Implementation. Conducted System Audits to bring out corrective actions and subsequent document reviews. Organized management reviews, secured ISO 9000 certification and brought out continuous

improvement during the post certification period. Given substantial contribution in the area of Production flow lines, Rejection control, Cycle time

Reduction. Motivated the workers to achieve management goals. Coordinated in all project expansions (Inclusive of a Textile Knitting Plant) from Machine

Installation to full Production. Responsible for expansion works and coordination with vendors Organized various training program and brought out remarkable positive cultural change. Conducting quality meetings/ management reviews Taking corrective and preventive actions.

ORGANISATION :


Torrance & Sons, India (A U.K. Collaborated Company)Multitech Engineering Company.Micro Meritics Engineers.

Worked Successively In Three CompaniesLine Of Activity: Plant and machinery manufacturers for Chemical Industries for a wide range of applications, installation and servicing.

PERIOD OF EMPLOYMENT : 1984 – 1994

POSITION: In various capacities (Production, Subcontracting, and Service / Installation) as Engineer/ manager

Computer knowledge : MS-WORD & MS-EXCEL

Personal Details

Name : G. Johnson Punitharaj

Date of Birth : 01st May, 1958

Marital Status : Married

Present/ Permanent Address : No: 2, S.B.I. Colony, Phase –I,Vallalar, Vellore – 632 009.Tamil Nadu, India.

E-mail ID : [email protected]

Telephone Number : 0091-0416-2255876

Mobile : +91-9442555876

Passport Details

Passport number : Z-3209944

Date of issue : 20-04-2015

Date of expiry : 19-04-2025

Passport Office : Regional Passport-Chennai


QC Manager-Johnson CV

Documents

Transcript of QC Manager-Johnson CV