QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy...

13
Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019 QAQC‐AQB‐T02‐GEN00‐PST‐000005 Rev 0 

Transcript of QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy...

Page 1: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

Qatar BranchQA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App

Doha, 9 Dec. 2019

QAQC‐AQB‐T02‐GEN00‐PST‐000005 Rev 0 

Page 2: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

Mobile & Desktop Application – AQTS (PEMS) App

Phone application Version 1.0 is available in Arabic and English –

in both Android & IOS

Data Source : LASTRADA Data Base & QSD-ANAS Audits

All Ashghal Road Projects (Map view) and

Contractors

6 Key Performance Indicators & Trend Analysis

Page 3: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

Click on the Logo to Install

Page 4: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

3 KPIs for Testing of Materials and finished Works• AQTS (PEMS) reflects the compliance of sampling and testing in three (3) KPIs (shows as

speedometers)• The number expressed in each speedometer is the Percentage of Compliance of all the tests included

in each one of the 3 KPIs Unbound Loose Mix Test Results Compliance –Percentage of Passing Results i.e. 93.6% of the Unbound Loose Mix Test Results are in Compliance with the specs

As Constructed Test Results Compliance –Percentage of Passing Results i.e. 99% of the Test Results are in Compliance with the specs

Asphalt Loose Mix Test Results Compliance –Percentage of Passing Results i.e. 100% of the Asphalt Loose Mix Test Results are in Compliance with the specs

Page 5: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

Example of KPI 1: Test Results of Unbound Materials & Pavement Layers

𝑻𝒐𝒕𝒂𝒍 𝑵𝒖𝒎𝒃𝒆𝒓 𝒐𝒇 𝑷𝒂𝒔𝒔𝒊𝒏𝒈 𝑻𝒆𝒔𝒕𝒔 𝑹𝒆𝒔𝒖𝒍𝒕𝒔𝑻𝒐𝒕𝒂𝒍 𝑵𝒖𝒎𝒃𝒆𝒓 𝒐𝒇 𝑬𝒙𝒊𝒔𝒕𝒊𝒏𝒈 𝑻𝒆𝒔𝒕𝒔 𝑹𝒆𝒔𝒖𝒍𝒕𝒔

Percentage of Compliance

Total Number of Passing Test Results

Total Number of Tests

Percentage of Compliance

Project 1 929 992 93.6%

Project 2 357 404 88%

Unbound Loose Material Test Results

Compliance of Unbound Materials & Pavement Layers

Percentage of Passing Results

i.e. 93.6% of the Unbound Loose Mix Test Results are in Compliance with the specs

Page 6: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

Example of KPI 1: Test Results of Unbound Materials & Pavement Layers

Examples of conducted Tests:• Gradation• Liquid Limit, Plastic Limit and

Plasticity Index • Acid Soluble Chloride/sulphate

content, Soundness• CBR• Clay Lumps and Friable Particles• Fractured Faces• Shell content• Elongation index• Flakiness Index• Flat and Elongated Particles• Material Passing No. 200• Los Angeles Abrasion• Organic Impurities• Sand Equivalent

Pavement Layer/Materials:

Fill Material Subgrade Subbase Roadbase Coarse and Fine Aggregates

Page 7: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

Example of Trend Analysis for KPI 1:Testing of Unbound Materials & Pav. Layers

Trend Analysis For each KPI, the

performance of the project or of the Contractor can be assessed

Trend analysis is available for the last 2 years of each project at this phase

Page 8: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

List of Tests included in the 3 KPIs for testing of Materials & Works

Pavement Layers/MaterialsSubgrade, Subbase/Roadbase, Coarse and Fine

Aggregates

Pavement Layers/MaterialsSubgrade, Subbase/Roadbase, Coarse and Fine

Aggregates

Sampling from Crushers, stockpiles and/or Agg. Wet Mix

PlantsGradation, Atterberg Limits, Specific gravity and water absorption, Acid Soluble

Chloride/Sulphur Content, Soundness, Sand Equivalent,

Clay lumps, Organic Impurities, Fractured Face, Flat and

Elongated, Shell content, Un Compacted Air Voids, Los Angeles (L.A.), Aggregate

Crushing value (A.C.V.), Proctor, CBR,

Curing and compressive strength of CBM cubes.

Pavement Layers/MaterialsAsphalt Courses

Pavement Layers/MaterialsAsphalt Courses

Temperature, Binder content, Grading of residue from

extraction aggregate, Filler to Bitumen ratio, Marshall

Volumetric Properties (Air Voids, VMA, VFA) and Mechanical

characteristics (Stability/Flow/Quotient Ratio), Marshall Retained Stability, TSR,

Wheel Tracking Test, Penetration, Softening Point,

Ductility, Thin Film Oven (TFO), Flash Point, Solubility, Dynamic

Shear Rheometer (DSR), Separation, Rolling Thin Film Oven (RTFO), Pressure Aging

Vessel (PAV), Creep Stiffness V and M values (BBR), Multiple Stress Creep and Recovery

(MSCR) Prime and tack coats: Residue

from distillation.

Pavement Layers/MaterialsAll Pavement layers

Pavement Layers/MaterialsAll Pavement layers

In situ sampling, moisture content, Compaction Ratio, in situ CBR, Load Plate, evenness

by 3 m straight edgePreparation of CBM cubes,

Asphalt Test Results Pavement layers/Material:

Temperature measurement of the Mat, Sampling loose Asphalt

Mixtures behind the Paver, determination of in situ air

voids, compaction ratio, thickness, evenness by 3m

straight edge, IRI, FWD.

Sprayed CoatsApplication rate for Prime and

Tack coats, in situ sampling

Unbound Asphalt As Constructed

Page 9: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

3 KPIs from QSD-ANAS Audits

• PEMS reflects the compliance to QCS assessed during Audits in three (3) KPIs (shows as speedometers)

• The number expressed in each speedometer is the Percentage of compliance of the Audits conducted by QSD-ANAS

Quality Management System Score Percentage of compliance of documental Audits related to the Quality Management System.

Production Facilities Score Percentage of compliance of on-site Audits related to the Production facilities (Asphalt plants, Wet Mixing Plants, Crushers, etc.).

Construction Practices Score Percentage of compliance of on-site Audits related to the in-place activities during laying the material.

Percentage of Compliance

𝑻𝒐𝒕𝒂𝒍 𝑵𝒖𝒎𝒃𝒆𝒓 𝒐𝒇 𝒄𝒐𝒎𝒑𝒍𝒚𝒊𝒏𝒈 𝒊𝒕𝒆𝒎𝒔𝑻𝒐𝒕𝒂𝒍 𝑵𝒖𝒎𝒃𝒆𝒓 𝒐𝒇 𝒂𝒖𝒅𝒊𝒕𝒆𝒅 𝒊𝒕𝒆𝒎𝒔

Page 10: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

Example of calculation of compliance with QCS - QSD-ANAS Audits

1 AE030 CKL-000001 A-PF 61 2 55 4 59 55 of 59 4 of 59 93.22% 6.78%

2 AE030 CKL-000002 A-PF 61 2 57 2 59 57 of 59 2 of 59 96.61% 3.39%

3 AE030 CKL-000003 SB-CMP 8 0 6 2 8 6 of 8 2 of 8 75.00% 25.00%

4 AE030 CKL-000004 CP-ABC 53 14 33 6 39 33 of 39 6 of 39 84.62% 15.38%

5 AE030 CKL-000005 CP-SB 19 6 10 3 13 10 of 13 3 of 13 76.92% 23.08%

6 AE030 CKL-000006 QMS 124 97 20 7 27 20 of 27 7 of 27 74.07% 25.93% Yes No

7 AE030 CKL-000007 SB-CMP 8 0 7 1 8 7 of 8 1 of 8 87.50% 12.50% QMS 6 of 16 77.13% 22.87%

8 AE030 CKL-000008 CP-SB 19 7 9 3 12 9 of 12 3 of 12 75.00% 25.00% FPC 3 of 16 78.10% 21.90%

9 AE030 CKL-000009 FPCS- QMS 41 16 21 4 25 21 of 25 4 of 25 84.00% 16.00% CP 7 of 16 80.44% 19.56%

10 AE030 CKL-000010 IL 65 48 12 5 17 12 of 17 5 of 17 70.59% 29.41%

11 AE030 CKL-000011 IL-TA 174 139 32 3 35 32 of 35 3 of 35 91.43% 8.57%

12 AE030 CKL-000012 SB-CMP 8 1 6 1 7 6 of 7 1 of 7 85.71% 14.29%

13 AE030 CKL-000013 CP-SB 19 9 7 3 10 7 of 10 3 of 10 70.00% 30.00%

14 AE030 CKL-000014 QMS-M-BC 350 144 104 102 206 104 of 206 102 of 206 50.49% 49.51%

15 AE030 CKL-000015 QMS-SB 124 47 67 10 77 67 of 77 10 of 77 87.01% 12.99%

16 AE030 CKL-000016 QMS-SG 75 31 42 2 44 42 of 44 2 of 44 95.45% 4.55%

17 AE030 CKL-000017 QMS-Contractor 124 100 17 7 24 17 of 24 7 of 24 70.83% 29.17%

18 AE030 CKL-000018 A-PF 61 58 2 1 3 2 of 3 1 of 3 66.67% 33.33%

19 AE030 CKL-000019 A-PF 61 59 1 1 2 1 of 2 1 of 2 50.00% 50.00%

20 AE030 CKL-000020 CP-AC 53 14 36 3 39 36 of 39 3 of 39 92.31% 7.69%

21 AE030 CKL-000021 CP-SB 19 6 10 3 13 10 of 13 3 of 13 76.92% 23.08%

AE030

Category

AE030

No. of Projects S.No. Project No. of Check list Category Total No of Evaluation N/A Yes No Evaluated

items YES No Yes No

Percentage of evaluation

• Check Lists are prepared for each audited Process/ Activity• Listed (audited) items as per QCS & Engineer Instructions

Page 11: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

Example of assessment of Contractor’s Performance (available only to HPD & RPD management)

Contractor Assessmentacross all awarded road projects

Page 12: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

Qatar Future Roads Portal

9 December, 2019

Link for Qatar Future Roads Website - http://q‐roads.com.qa/

Q-Roads is a platform established by Ashghal Quality and Safety Department and administered by ANAS S.p.A. to disseminate Best Practice in road construction.

It will provide an interactive forum for all industry stakeholders to be involved in delivering world class roads for the State of Qatar.

200+ subscribers from stakeholders active in downloading, Feedbacks, suggestions, discussion

Latest Workshops and Seminars documents Uploaded

Latest innovative research activities worldwide

Latest ANAS/QSD research activities and Achievements

Information about the Upcoming Events to the industry

Page 13: QA/QC Pavement Qatar Branch Consultancy Services Project · Qatar Branch QA/QC Pavement Consultancy Services Project Ashgahl Quality Tracking System AQTS (PEMS) App Doha, 9 Dec. 2019

Qatar Branch

Thank you

http://q‐roads.com.qa/