8/16/2019 Qa High Level Process Map

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High Level Process Map of Quality AssuranceDepartment

INSPECTIONOFFER FROMDEPARTMENT

PlanningDepartment

PlanningDepartment

PurchaseDepartment

PurchaseDepartment

Machine ShopFabrication Shop

Machine ShopFabrication Shop

StoresDepartment

StoresDepartment

QCDepartment

QCDepartment

Assembly &Test Shop

Assembly &Test Shop

DespatchDepartment

DespatchDepartment

INSPECTION

ACTIVITIES

Check For:

a) isualb) Dimensions!c) "eometrical Parameter!#) Material Speci$ication%e) Chemical Microstructure$) Document 'e(ie !g) *on%Destructi(e Test

+T MT PTh) Physical Test!i) Per$ormance Test!

,) Assembly alignment!k) Packing Preser(ation!l) -#enti$ication Marking

INSPECTION TYPES(SAP)

Tco#e QA./ Pro#uctSpeci$ication Appro(e# Dra ings

01M Checklist QAP Purchase1r#er 2ork 1r#er Calibrate#

Measuring -nstruments-nspection Call $or 'amaterials & 0ought outs!-nspection Type 34S 4')

-nspection Call $or 'amaterials & 0ought outs!-nspection Type 34S 4')

-nspection Call For receiptMaterials! -nspection type %56

-nspection Call For receiptMaterials! -nspection type %56

-nspection Call $or Finishe# semi$inishe# Components! -nspectiontype34S 4')

-nspection Call $or Finishe# semi$inishe# Components! -nspectiontype34S 4')

-nspection call $or -n housemanu$acturing Components!-nspection Type 5. 57

-nspection call $or -n housemanu$acturing Components!-nspection Type 5. 57

-nspection Call $or Measuring-nstrument Calibration!-nspection Type 567

-nspection Call $or Measuring-nstrument Calibration!-nspection Type 567

-nspection call $or Packing-nspection & Despatch clearance-nspection Type 56/

-nspection call $or Packing-nspection & Despatch clearance-nspection Type 56/

-nspection call $rom $inishe#pro#ucts!-nspection type 5. 57 58

-nspection call $rom $inishe#pro#ucts!-nspection type 5. 57 58

.

A

C

C

E

P

T

E

D

.

PRODUCT/MATERIAL STATUS

A$ter QC ClearanceMaterial 'ecei(e# atStores!

A$ter QC ClearanceMaterial 'ecei(e# atStores!

A$ter QC ClearanceMaterial Preser(e# inStore & Stock PostingDone!

A$ter QC clearancepro#uct #eli(ere# tocustomer!

A$ter QC ClearanceMeasuring -nstrument'elease# $or -nten#e#+se!

A$ter QC ClearanceComponents Preser(e#in Store & Stock PostingDone

A$ter QC ClearancePro#uct Preser(e# inStore & Stock PostingDone!

DOCUMENTS/CONTROLS

-nspection'eport

TestChart3asmbly)

M!1!M9

Pro#uct

#e(iationreport

Discrepancy report

SAP Monitoring

'esult

'ecor#ing+sageDecision

StockPosting

INPU PROCE OUTPU

PRODUCTDEVIATION

VALIDATIONFROM DESIGNDEPARTMENT

VALIDATIONFROM DESIGNDEPARTMENT

REWORK/REJECTION

LEGENDS – INSPECTION TYPES 56 % "oo#s 'eceipt -nsp! $or Purchase 1r#er5. % -n%process insp! $or pro#uction or#er57% "oo#s receipt inspection $rompro#uction58 % Stock trans$er inspection6/ % -nspection $or #eli(ery in general4' % Source -nspection $or P1%'e ork

% i