PVPE

PVPE Pneumatic Valve Packing EquipmentPneumatic Valve Packing Equipment (PVPE) Is Designed To Bag Free Flowing, Non Clumping Powders and Granules.

Bradwood Packaging Offers Complete Filling, Packaging & Weighing Solutions

PVPE with Bag Kicker

PVPE Pneumatic Valve Packing Equipment

The PVPE Air Packer has the Lowest ‘Cost of Ownership’ in its class, because it will reduce time and labour to fill valve bags.

Clients Include:

The PVPE (Pneumatic Valve Packaging Equipment) is an air flow bagger designed to fill dry solids, like granulated pellets, cement, adhesives, renders, powders, small aggregates and flaked products into valve bags. The PVPE works on the basis of air fluidisation of the product and differential pressure resulting in product flow into valve bags.

The PVPE Packer weighs the bag and contents as it is being filled. The air flow system is capable of high production rates, (6-8 bags per minute) while maintaining accuracy.

Ideal for PVC Powder, Renders, Cement, Sand or Lime Products, Tile Adhesives, as well as Flour, Breadcrumbs and similar free flowing foods. This packer also packs products sensitive to augering like pierlite and pedrite.

Bradwood Packaging uses universal and industrial components to give the machinery extra long life cycles. The way machinery should be built (this way you’re not locked into expensive proprietary systems).

Manufactured to comply with Australian and International Machine Safety & Electrical Standards.

Bradwood Packaging prides itself on providing plain English proposals, there’s no hidden surprises. You’ll know what you’re getting.

Bradwood Packaging manufactures complete lines from filling, sealing through to palletizing.

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PVPE Packer With Bag Kicker

Kiala Pure Foods Parex Davco Sika

Cement Australia C-Mac Renders CTA Australia Incitec

Australian Weighing Equipment Bradwood Packaging Rite-Weigh Scales Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388

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The PVPE Air Packer has the Lowest ‘Cost of Ownership’ in its class, because it will reduce time and labour to fill valve bags.

PVPE Air Packer With Bag Kicker

How the PVPE Air Packer Works

The Bags Contents Are Weighed By Gross Weight

PVPE Air Packer fills bags by weight. The PVPE can be configured for manual placement & removal of valve bags, manual placement with automatic removal or an automatic placement and removal solution.

1. The bagger is fed from an overhead hopper, silo or mixer containing the product to be bagged.

2. The packing cycle begins by managing a charge of material from the overhead vessel into the PVPE holding chamber.

3. Low pressure air is applied to a fluidising bed in the bottom of the chamber and product will flow when the nozzle valve is opened.

4. The PVPE packer works on differential pressure forcing product into the valve bag at 5-8 bags/minute.

5. Electronic weighing and supervisory Programmable Logic Control (PLC) monitors the bag weight and controls the bag filling using a fast, then for improved accuracy, a slow feed phase.

6. A “kicker” table automatically ejects the bag at the completion of the cycle. The cycle repeats, with a new bag fed onto the feed tube.

Bradwood Packaging’s PVPE Packer tare/zeros the bag and adds product to the selected amount by weight. Our weighing system uses a specially designed scale to achieve market leading performance. This technology is a key point of difference between our Packers and the competition.

The PVPE is an air flow bagger designed to fill dry solids, like granulated pellets, cement, adhesives, renders, powders, small aggregates and flaked products into valve bags.


BRADWOOD PACKAGING


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PVPE Air Packer

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BRADWOOD PACKAGING

What You Get With A PVPE Pneumatic Valve Packer

Constructed from powder coated Mild Steel or selective Stainless Steel, so it’s built to last and makes cleaning a breeze

High accuracy via patented load cell technology

Easy clean out and changeover of new products without contamination via Submarine drop down style rear hatch

After Bradwood Packaging installs your PVPE you get hands on training and documentation, to maximise your ROI

The air flow feed system is capable of high production rates while maintaining good accuracies.

Operator friendly easy set and forget controls

Universal and industrial components give the machinery extra long life cycles the way machinery should be built

Manufactured to comply with Australian & International Standards

Pneumatic and electrical control equipment housed in positive pressure enclosure, ensuring dust free components

Built from structural steel giving maximum strength with minimal dimensions

Additional second stage filling hand wheel for trimming bag fill weight

Industrial high strength anti- wearing butterfly valve specifically designed for abrasive products

Quick adjustment to suit your bag sizes

The heart of PVPE is your PLC controller interface, it’s simple to operate, your operators will have it all at the tip of their fingers

Don’t worry about security, because you can add password protected operator access levels

A flexible and modular Packaging System which can be interfaced with most filling systems and check weighers. The same control panel can be extended to operate all packers and weighers

The PVPE uses top European quality pneumatic and electronic components ,such as Festo, Metalwork, Schneider, SMC

Fast/slow Flow Control

Anti-Collision Device

Optional Bag Chair Remover


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Can I customise the PVPE packer?

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Confirm with Sales Engineers that your product is suitable for packing with the PVPE Packer

So when you order your PVPE it comes with:

PLC controller interface 200 -250 v AC Supply (Other Power configuration available) Simple Bag Kicker Or (Your Choice Of Bag Discharge)

Get More Out Of Your PVPE Pneumatic Valve Packing Equipment

Pressure & Product Chamber

Rear Cleaning Hatch

PVPE With Arm Loader &Bag Chair


Further Options for Machinery In The Production Line Bag Flatteners Conveyors Check Weigher Palletizers Self Leveling Palletizers Ultrasonic Sealers

Connecting a Dust Collection Vacuum System To Reduce Dust Around The Fill Nozzle

Positive Displacement Blower

Side Channel Blower Left Hand Bag Chair Right Hand Bag Chair Discharge Chute

Out-feed Conveyor Inlet Surge Bins Left Hand Machine Build Multiple Bag Collision

Sensors Automatic Bag Loader

(Arm Loader) Manual Valve Tuck

Positioner (Foot Switch) Bulk Bag Filling Outlet


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BRADWOOD PACKAGING

Can I customise the PVPE packer?

Dimensions of Standard PVPE Packer

Dimensions of PVPE Packer with Bag Chair

310 I.D320 O.D

450

320

680 2140

1050

2300

1030

230

500

1020

320

680 1700

1050 500

1020

2350

1030

1030

720

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310 I.D320 O.D


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The system and design principles in this PVPE Brochure give you some basic information. To make sure you get the right Packaging Systems to suit your needs, you should talk to Bradwood Packaging sales engineers to help you sizing correct pipes, particle sizes, densities, air pressures, types of components to be used. Please advise as much of the following information as known to assist with system design.


PVPE Calculation Data Sheet

Date / / Due Date / /

Name

Company

Phone

EmailLocation

Firm Quote

Ref No Budget Quote

Product SpecificationProduct Name Average Bulk Density kg/m3

Product Compactable Yes / No Bulk Density after Compaction kg/m3

Product Shape Flakes Granular Powder

Particle Size ( m) Mjn. Min Angle of Repose °

Product Temperature °C max °C min Available Height %

Flowability Good Moderate Poor Reasonable Very Poor

Characteristics Abrasive Bridging Corrosive Degradable Dusty Explosive

Fluidising Free Flowing Hygroscopic Static Sticky Toxic

Other Characteristics

Height Is the height of your ceiling, for a standard packer OK? You need to have at least 2350mm under the overhead bins.

(sketch or drawing)

Machines are field configurable for either Left or right hand. Requires tools and 3 hours labour

Automatic Arm Loaders require relocation of the the Operator panel & installation of guarding, Bag magazines and 3 Phase power.

(request a separate proposal)

i have a compressor with at least 32 CMH capacity at not not less than 5 bar. i will bring this to the PVPE packer in

i need a blower system. Compressed air will be supplied for the PVPE packer control system in 8mm tube (minimum).

(Provide Sketch, or drawings and specifications of blower system)

1

2

1

2

Bag Size 1

1

Available Floor SpaceWidth Width mm Length mm Available Height mm

Zoning Area Classification Zone 0 Zone 1 Zone 2 Zone 20 Zone 21 Zone 22

Area Protection Class None EEx-d EEx-de EEx-e EEx-nA EEx-p

Temp Classification T1 - 415oC T2 - 300oC T3 - 2005oC T4 - 135oC T5 - 100oC T6 - 85oC

Gas Grouping l llA llB llC

Ingress Protection Codes IP 54 IP 55 IP 56 IP65

/ /

Finish : Interior Exterior Finish :

Weld Interior Yes No XXXXXXXX Weld Interior

Grind Smooth Yes No XXXXXXXX Grind Smooth

Blast SSPC-SP_________ SSPC-SP_________ Blast

Plain Yes No Yes No Plain

Exy Primer (STD) Yes No Yes No Exy Primer (STD)

Polyurethane(STD) Yes No Yes No Polyurethane(STD)

FDA Epoxy Yes No Yes No FDA Epoxy

Operator Platform

Yes / No Yes / No

Yes / No Other Characteristics

Yes / No Yes / No

Yes / No Yes / No

Area Specification

I have checked my bag geometry and can use the standard 50mm Diameter Nozzle

I need a Special Nozzle (Provide Sketch or drawing of Nozzle & Bag )

Most bags are standard but check valve length (90-165mm), throat of bag fits over 50mm diameter tube,

height is less than 600mm

We will drop the bags of the PVPE Packer using the Chair System

Include a discharge Shute with My Bag chair

All PVPE packers have control systems to manage bag discharge as standard. (bag discharge system may retro fitted).

Specify Left (STD) or Right Hand operation. Bag chairs are not field changeable.

Fluidising Air

25mm piping

Bag Discharge

We are manually loading & unloading so please ship the PVPE Packer without Kicker or Chair (Standard)

We will throw the bags off the PVPE Packer using the Kicker System

I will load this machine from the left hand side (This is the standard PVPE Packer)

I will load this machine from the right hand side (Please configure the PVPE packer , accordingly)

Please supply the optional 300mm Diam x 500mm long flexible sock complete with clamps

Overhead bin should outlet should be inline with the packer inlet otherwise limit change in feed path to be

Greater than 60 degrees

Bag Placement

I have purchase an automatic bag loader (attach sketch or drawing of loading system)

General Geometry

i will need the packer modified to meet your available height clearance (provide sketch or drawing)

Overhead Bin Coupling

I have a coupling on the overhead bins that matches the 300mm Diam Spigot on the Inlet of your packer

Please supply an optional adapter to marry my existing overhead bin outlet to the packer inlet

PVPE Pneumatic

PVPE Specification

Melbourne +61 3 9330 1011

Brisbane +61 7 3423 1388

Requirements,Please

Sydney +61 2 8717 3333 Attach Data to This Sheet.

NOTE

If there are any Special

Bradwood PackagingFabrication, Structure,

Engineering or Testing

`


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BRADWOOD PACKAGING

*When using Compressed Air for Control & Fluidising Air* * requires 1CMH @ 800Kpa (8 Bar) compressed air for control.

Pneumatic Cabinet

PVPE Air Supply & Regulators/ Valve

PVPE Air Packer Technical Specifications

Bag Sizes Valve Size Valve Length Bag Width Bag Height

Suit 50mm (2”) FillNozzle 90 – 165mm long 90 – 180mm Flat

Dimension 300 – 900 mm

Filling Speed 1 to 8 bags per minute, depending on product density, valve size, bag weight, quality of bag, accuracy required and product flow characteristics

Bag Weights Up to 50 Kg

Accuracy +/- 1% depending on filling speed, product bulk, flow characteristics, particle size, infeed system and bag size. (Typically +/- 200g @ 6 bags/ min @ 20kg)

Electrical Base machine is 240 volt Single phase, 50 hz 1.4 amp

Air System Compressed Air 34 CMH @ 800Kpa (8.0 Bar), Clean Dry Air *

Pressure Range 500Kpa (5 Bar) - 1000Kpa (10 Bar)

Control Air 1CMH @ 800Kpa (8 Bar), Clean Dry Air

Process Air Compressed Air (Typically) 34CMH @ 100Kpa (1.0 Bar 20psi) **

Optional Positive Displacement Blower 150CMH @ 80Kpa (0.8 Bar 15psi) **

Optional Side Channel Blower 150CMH @ 50Kpa (0.5 Bar 15psi) **

Size Footprint 800 mm (w) x 1600mm (d) height 2350 mm (Under Silo)

Weighing System Fitted as standard with load cell and precision digital read-out indicator/controller.

Flow Control Two stage main/ dribble feed cut off system on pinch gate


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Who is Australian Weighing Equipment & Bradwood Packaging

AWE Investment in the Future

Jeff & Trevor Baillie started AWE in 1981, focusing on weighing solutions based on engineering principles. For the last 30 years AWE has built its reputation as a leading supplier of robust Packaging & Bulk Handling Equipment. Our innovative engineering, and continuous product improvement have led to designs that will stand up to the rigors and demands your product line will throw at it.

Bradwood Packaging’s bulk handling & packaging equipment can reduce or eliminate the need to manually perform repetitive tasks of filling, packaging and palletizing.

We know that one size does not fit all. If our ‘Out-of-the-box’ equipment does not suit yourneeds, then talk to us about a custom solution. We are ready & able to engineer a cost effective design based on our 30 years experience.

To help provide a seamless packaging solution, AWE has just increased its investment in our manufacturing facilities now giving us over 3,200 square metres of factory in Sydney with a A CNC Machine Shop Bending & Rolling Shop Heavy Metal Fabrication Shop Plus further room for our team of qualified

tradesman

Acquisitions of Bradwood Packaging, Dendy Packaging and Design Engineering increased our packaging and engineering experience.

In 2008, AWE entered into a joint venture between the Baillie Family and Wu family, to

The biggest compliment we hear is, “Your packaging equipment is Over-Engineered”. Our response: “Bradwood Packaging knows most packaging equipment operates in a harsh environment. They cop a pounding. We must engineer to survive these conditions, Bradwood Packaging understands our reputation depends on this. So we prefer to build our packaging equipment based on our experience to anticipate and cope with the harsh conditions of factory life.

Bradwood Packaging’s bulk handling & packaging equipment is built to “Our Standards” to Protect Your Investment.

Based on this experience, we’re constantly called in, to consult on setting up product lines, tailored to suit unique packaging and bulk handling applications.

establish a manufacturing facilities in China - China Weighing and Bulk Materials Handling Equipment.

Bonian Wu had trained in Structural & Electronic Engineering and joined AWE Sydney where he worked for 15 years as a Electrical Design Engineer. In 2009 he founded the new Joint Venture company in China. China Weighing And Packaging Machinery, the joint venture company, currently occupies a purpose built 10,000 m2. factory on 15 acres of land inSuzhou China.

All Equipment is Australian designed and manufactured under Bradwood Packaging's strict quality control system in our own factories both locally and internationally.


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BRADWOOD PACKAGING


Bradwood Packaging Guarantee

We’re Talking About Reliability

Bradwood Packaging supply and backup what they sell - That’s a Guarantee from the manufacture. The directors stand by all the equipment sold by Bradwood Packaging, if it’s not suitable, or doesn’t work, then we will fix it, replace it or you don’t pay.

To deliver on our commitment of providing quality,reliable packaging and bulk handling equipment, Bradwood Packaging understands its more than just delivering a well built & designed packaging machine. it also requires a team of dedicated people who care and are there to back you up with great Service & Support.

The quality of our team sets as apart. Most companies choose to outsource these services to contractors, or buy machinery from overseas as a so called agent. They do not have the knowledge base to support or maintain their equipment long term.

Bradwood Packaging’s solutions are designed to fit your factory systems, to do this requires a team of professional trained tradesmen.

When Bradwood Packaging starts building your packaging equipment, an army of skilled tradesmen and engineers, design and manufacture your purpose built packaging equipment.

Licensed Tradesmen Mechanical Engineers Electrical Engineers Structural Engineers Draftsmen Fitter & Turners Boilermakers Fully Qualified Scale Makers Electronic Technicians Instrument Fitters Electricians Service Technicians Project Managers Formworkers Concreters

They are all lead by your own personal project manager assigned to make your project run smoothly. Which means theres one point of contact, you won’t get the run around.They’re responsible for managing the design team, installation, commissioning and documenting your project.

Bradwood Packaging bulk materials handling and packaging equipment is designed for Australian conditions and a lifetime of heavy duty filling, bagging & packing. Our proven and robust designs are engineered and manufactured in house, to the highest standards to provide our customers with a lifetime of reliable and accurate service.

In the unlikely case of breakdown, we know downtime is costly and service is required, quickly with accurate attention.

Bradwood Packaging’s Service Technicians Are On Call 24/7 , Because We Know Breakdowns Don’t Always Happen In Business Hours.

The service guys are there when you need them. When your line goes down, 5.00pm on Friday. You need technician to turn up or If you need them at 11pm Saturday they will be there. That’s a promise, because we stand behind our equipment.


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Australian Weighing Equipment P/L

50 Mandarin StreetFairfield East, Australia NSW 2165Email: [email protected]: (+61) 2 8717 3333www.awe.com.au

Rite-Weigh Scales P/LMelbourne Office

37 Barrie RoadTullamarine, VIC, 3043Ph: (+61) 3 9330 1011Email: [email protected]

Bradwood Packaging P/L

52-56 Mandarin StreetFairfield East, Australia NSW 2165Email: [email protected]: (+61) 2 8717 3355www.awe.com.au

Rite-Weigh Scales P/LQueensland Office

7 Darnick Street,Underwood, QLD, 4119Ph: (+61) 7 3423 1388Email: [email protected]

Companies in the AWE Group

China Weighing & Packaging MachineryChina Factory

No.88 Dongxin RoadXukou Town, Suzhou, ChinaPh: (+86) 512 6631 0601Email: [email protected]

Sydney Melbourne Brisbane China

Bradwood Packaging prides itself on providing plain english proposals, there’s no hidden surprises. You’ll know what you’re getting.

Bradwood Packaging manufactures filling, sealing to palletising lines, as well as designing complete plant lines.

So if you have questions about factory layout and packaging equipment, then talk to Bradwood Packaging about our solutions.

Call or email us today and find out how our sales team and project engineers can assist you in finding the best Packing & Bagging solution for your needs.

So If You Have Questions About Factory Layout And Packaging Equipment, Then Talk To Bradwood Packaging About Our Solutions

Bradwood Packaging P/L Bendfab P/L Dendy Packaging (Australia) P/LAustralian Weighing Equipment P/L

All State Machining P/L Rite-Weigh Scales P/L China Weighing & Packaging Machinery

For Links to AWE Website please scan your smartphone here

Dealer’s Information:

PVPE

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Transcript of PVPE