PUSHBUTTON CONTROLLED DIMMER SUITED FOR HALOGEN … · SUITED FOR HALOGEN LIGHTING K8024 Features:...
Transcript of PUSHBUTTON CONTROLLED DIMMER SUITED FOR HALOGEN … · SUITED FOR HALOGEN LIGHTING K8024 Features:...
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
1
PUSHBUTTON CONTROLLED DIMMER SUITED FOR HALOGEN LIGHTING
K8024 Features: þ Easy pushbutton up/down control of light sources þ A brief push toggles on/off, while continued pushing en-
gages dimming action þ Memory function maintains preferred level þ Soft start function þ Suitable for low voltage halogen lighting Specifications: • Operating voltages: 110-125 or 220-240VAC 50/60Hz • Max. Load: 3.5A (750W/220V; 375W/110V) • Noise suppressed according to EN55015 • Dimming speed: approx. 3.5s • Dimensions pcb (wxdxh): 62x49x38mm (2.4”x1.9”x1.5”)
Modifications reserved
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
2
5%
4K7= ( 4 - 7 - 2 - B )
1%
4K7= ( 4 - 7 - 0 - 1 - 1 )
COLOR= 2… 5
I P E SF S DK N D GB F NL CODE
CODICE COLORE
CODIGO DE CO-
RES
CODIGO DE CO-LORES
VÄRI KOODI
FÄRG SCHEMA
FARVEKODE
FARGEKODE
FARB KODE
COLOUR CODE
CODIFI-CATION DES COU-LEURS
KLEURKODE
CODE
0 Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0 1 Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1 2 Rosso Encarnado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2 3 Aranciato Laranja Naranjado Oranssi Orange Orange Orange Orange Orange Orange Oranje 3 4 Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4 5 Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5 6 Blu Azul Azul Sininen Blå Blå Blå Blau Blue Blue Blauw 6 7 Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7 8 Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8 9 Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9 A Argento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A B Oro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
3
1. Assembly (Skipping this can lead to troubles!) Ok, so we have your attention. These hints will help you to make this project suc-cessful. Read them carefully. 1.1 Make sure you have the right tools: • A good quality soldering iron (25-
40W) with a small tip. • Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the
tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and en-ables you to make good connections. When solder rolls off the tip, it needs cleaning.
• Thin raisin-core solder. Do not use
any flux or grease. • A diagonal cutter to trim excess wires. To avoid injury
when cutting excess leads, hold the lead so they cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold components in place. • Small blade and Phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is re-
quired, or might be handy 1.2 Assembly Hints: þ Make sure the skill level matches your experience, to avoid disappointments. þ Follow the instructions carefully. Read and understand the entire step before
you perform each operation. þ Perform the assembly in the correct order as stated in this manual þ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. þ Values on the circuit diagram are subject to changes. þ Values in this assembly guide are correct* þ Use the check boxes to mark your progress. þ Please read the included information on safety and customer service * Typographical inaccuracies excluded. Always look for possible last minute man-ual updates, indicated as ‘NOTE’ on a separate leaflet.
0.000
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
4
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
5
1.3 Soldering Hints:
Mount the component against the PCB surface and carefully solder the leads
Make sure the solder joints are cone-shaped and shiny
Trim excess leads as close as possible to the solder joint
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
6
AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUENCE !
REMOVE THEM FROM THE TAPE
ONE AT A TIME!
1. DIODES (Watch the polarity!)
D...CATHODE
q D1: 1N4148 q D2: 1N4007
2. ¼W RESISTORS
R...
q R1: 33 (3 - 3 - 0 - B) q R2: 120K (1 - 2 - 4 - B) q R3: 470K (4 - 7 - 4 - B) q R4: 330K (3 - 3 - 4 - B) q Choose operating voltage: 220-240VACè R5: 1M5 (1-5-5-B) 110-125VACè R5: 680K (6-8-4-B) q R6: 10K (1 – 0 – 3 – B)
3. ZENERDIODE (Watch the polarity!)
ZD...CATHODE
q ZD1: 5V6/1.3W
4. IC SOCKET
q IC1: 8P
5. LED (Watch the polarity!)
LD...
CATHODE
q LD1 : L-934LSRD
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
7
6. 1W RESISTOR
R...
2mm
q R7: 1K (1 - 0 - 2 - B)
7. CAPACITORS
C...
q C1: 6n8 (682 - 6800) q C2: 100n (104 - µ1) q C3: 100n (104 - µ1)
8. HEADER
q ABCD: 4POLE
9. ELECTROLYTIC CAPACITOR (Watch the polarity!)
C...
q C4: 100µ
10. CAPACITORS
q C5: 100n/250VAC (µ1 - 0.1) q Choose operating voltage: For 220-240VAC: C6: 100n/250VAC (µ1 – 0.1) For 110-125VAC: C6: 220n/160VAC (µ22 – 0.22)
11. TERMINAL BLOCKS
q SK1 q SK2
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
8
12. FUSEHOLDER AND FUSE
F...
q F1 : 4A (T) SLOW
13. CHOKE
L...
GLUE
q L1
14. TRIAC
10mmM3 BOLT
M3NUT
q T7: BT137F, TIC206M or EQ.
15. IC (Watch the position of the notch!)
q IC1: SLB0587 or eq.
16. SHUNT for MODE SELECT q AB: same dimming direction and
no memory
q BC: reversed dimming direction
with memory
q CD: reversed dimming direction
and no memory
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
9
17. HOOK-UP DIAGRAM
380W
/110
V75
0W/2
40V
MA
X!
!
MA
INS
RA
TE
D P
US
HB
UT
TO
N
KE
EP
LE
AD
S
AS
SH
OR
T A
S P
OS
SIB
LE
WA
RN
ING
: A
LL P
AR
TS
CA
RR
Y D
AN
GE
RO
US
VO
LTA
GE
S !
MA
KE
SU
RE
YO
UR
AS
SE
MB
LY C
OM
PLI
ES
WIT
H L
OC
AL
SA
FETY
RE
GU
LATI
ON
S !
AC
PO
WE
R
Hint : Put an extra thick layer of solder on all thinned PCB tracks
to improve their current handling capacities
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
10
18. PCB LAYOUT
CD:REVERSE
L
BC:REVERSE+MEMORY
VELLEMAN
PB
SK
3P
8024
'2R
3
R2
L
SK2
B1
AC
D
R4
IC1
TR1 C2
R5
C1
C3
D1
C4
F1
C6
LAMP
SK1
4A SLOW
C5
L1
LD1
ZD1
! R7
D2AB:SAMER
6 R1
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
11
19. DIAGRAM
VD 1
Isen 5
Vs7C13
Qt
8
Isyn
c4
Ipro
g2
Iext
6
IC1
SLB
0587
D1
1N41
48
TR1
TIC
216M
ZD1
5V6/
1.3W
D2
1N40
07
C1
6n8
C2
100n
C3
100n220n
/160
Vac
@ 1
20V
AC
C4
100µ
/16V
C5
100n
/250
VA
C
C6
100n
/250
Vac
@ 2
30V
AC
R1
33R
433
0K
R7
1K/1
W
R5
1M5
@ 2
30V
AC
680K
@ 1
20V
AC
R3
470K
R2
120K
L1
SK1
SCR
EW02
SK2
SCR
EW02
SK3
HD
R4
N LAC
PO
WER
A B C D
AB
: Sam
e di
mm
ing
dire
ctio
n, n
o m
emor
yB
C: R
ever
sed
dim
min
g di
rect
ion,
with
mem
ory
CD
: Rev
erse
d di
mm
ing
dire
ctio
n, n
o m
emor
y
L
LOA
D
LPB
K80
24: T
OU
CH
DIM
ME
R F
OR
HA
LO
GE
N L
AM
PS
LOA
D 3
.5A
max
R6
10K LD
1
Low
Cur
rent
F1 4A S
LOW
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
12
Notes :
Title: C:\ACAD\DIAGRAM\DWG\KOP.EPS Creator: AutoCAD PSOUT
__________________________________________________________________________________________________________________________________________________________
13
VELLEMAN COMPONENTS NV Legen Heirweg 33
9890 Gavere Belgium
www.velleman.be