Pushables: A DIY Approach for Fabricating Customizable and Self … · 2018. 10. 10. · and...

1
Project website imld.de/pushables Konstantin Klamka [email protected] Raimund Dachselt [email protected] Contact information Pushables: A DIY Approach for Fabricating Customizable and Self-Contained Tactile Membrane Dome Switches Konstantin Klamka, Raimund Dachselt Application Examples As a last layer, we have to realize the circuit switch layer that is bridged by a pressed top layer. This could be done by using conductive pens , adhesive copper tape or conductive inkjet-printed traces. PVC Dome Layer In order to realize membrane buttons with a great tactile feel and nice perceptible counter pressure, we introduce three embossing processes that show how dome-shaped polyester overlays can be DIY fabricated. Methods for different skill levels 1 2 3 3 Circuit Layer 1 Manual Embossing Modified solder iron. Semiautomatic Embossing Building a Z-axis embossing machine. Automatic Embossing Make use of a 3D-printer to control the X/Y/Z-axis for more complex designs. Methods Conductive Pens: Simply draw the circuit on a surface, such as paper. Copper Tape: Cut and glue copper traces on any surface. Inkjet-printed: Use conductive inkjet printing to generate complex circuit boards. Spacer Layer The second layer extends the travel of the tactile layer and can be easily produced with hole or offices punchers with standard 0.5 mm thick PVC foils. Methods Contributions 2 Punch Pliers Office Puncher Hole Puncher Motivation and Basic Idea Push-buttons or pre-manufactured membrane switches often do not fulfill individual design requirements and lack customization options for rapid prototyping. With this work, we present Pushables, a DIY fabrication approach for producing thin, bendable and customizable membrane dome switches. Using DIY-thermoforming to produce custom membrane switches. DIY-Embossing: We describe a three-stage process for the fast production and assembly of membrane switches for makers with different skills. Fabrication Pipeline: To demonstrate the applicability, we present examples from ubiquitous, mobile and wearable computing. Application Examples: For further developments, we plan to Future Work Build a graphical editor simplifying the G-code generation of our automatic embossing machine. Emboss more complex forms and patterns to provide further sophisticated tactile widgets and applications. Investigate new application scenarios, for example, enhancing braille exercises for blind and partially sighted people. Automatic Embossing Our (semi-) automatic machines handle temperature control and timings to simplify the embossing process. Manual Embossing Watch Strap Buttons Paper Buttons 1 PVC Dome Layer Manual Embossing Semiautomatic Embossing Automatic Embossing Conductive Inkjet-Printing Space Layer 2 Circuit Layer 3 Drawn with a Conductive Pen Adhesive Copper Tape Punch Pliers, Office or Hole Puncher The easiest way to build tactile overlays is to manually emboss a dome in a plastic film, however exact timings (4 seconds, orthogonal, 100°C) must be kept.

Transcript of Pushables: A DIY Approach for Fabricating Customizable and Self … · 2018. 10. 10. · and...

Page 1: Pushables: A DIY Approach for Fabricating Customizable and Self … · 2018. 10. 10. · and Self-Contained Tactile Membrane Dome Switches ... Application Examples As a last layer,

Project websiteimld.de/pushables

Konstantin [email protected]

Raimund [email protected]

Contact information

Pushables: A DIY Approach for Fabricating Customizable and Self-Contained Tactile Membrane Dome SwitchesKonstantin Klamka, Raimund Dachselt

Application Examples

As a last layer, we have to realize the circuit switch layer that is bridged by a pressed top layer. This could be done by using conductive pens, adhesive copper tape or conductive inkjet-printed traces.

PVC Dome LayerIn order to realize membrane buttons with a great tactile feel and nice perceptible counter pressure, we introduce three embossing processes that show how dome-shaped polyester overlays can be DIY fabricated.

Methods for different skill levels1

2

3

3

Circuit Layer

1

Manual Embossing Modified solder iron.

Semiautomatic Embossing Building a Z-axis embossing machine.

Automatic Embossing Make use of a 3D-printer to control the X/Y/Z-axis for more complex designs.

Methods

Conductive Pens: Simply draw the circuit on a surface, such as paper.

Copper Tape: Cut and glue copper traces on any surface.

Inkjet-printed: Use conductive inkjet printing to generate complex circuit boards.

Spacer LayerThe second layer extends the travel of the tactile layer and can be easily produced with hole or offices punchers with standard 0.5 mm thick PVC foils.

Methods

Contributions

2

Punch PliersOffice Puncher Hole Puncher

Motivation and Basic IdeaPush-buttons or pre-manufactured membrane switches often do not fulfill individual design requirements and lack customization options for rapid prototyping. With this work, we present Pushables, a DIY fabrication approach for producing thin, bendable and customizable membrane dome switches.

Using DIY-thermoforming to produce custom membrane switches.DIY-Embossing:

We describe a three-stage process for the fast production and assembly of membrane switches for makers with different skills.

Fabrication Pipeline:

To demonstrate the applicability, we present examples from ubiquitous, mobile and wearable computing.

Application Examples:

For further developments, we plan to

Future Work

Build a graphical editor simplifying the G-code generation of our automatic embossing machine.

Emboss more complex forms and patterns to provide further sophisticated tactile widgets and applications.

Investigate new application scenarios, for example, enhancing braille exercises for blind and partially sighted people.

AutomaticEmbossing

Our (semi-) automatic machines handle temperature control and timings to simplify the embossing process.

ManualEmbossing

Watch Strap Buttons Paper Buttons

1

PVC Dome Layer Manual Embossing Semiautomatic Embossing Automatic Embossing

Conductive Inkjet-Printing

Space Layer2 Circuit Layer3 Drawn with a Conductive Pen

Adhesive Copper Tape

Punch Pliers, O�ce or Hole Puncher

The easiest way to build tactile overlays is to manually emboss a dome in a plastic film, however exact timings (4 seconds, orthogonal, 100°C) must be kept.