Before commencing installation check that all parts are working correctly.• Exterior Code Pad Assembly: Enter code from the pre-set factory code card, and turn the knob to the right. The knob should turn and return freely under spring pressure. IF YOU INTEND TO CHANGE THE CODE YOU SHOULD DO IT NOW. Refer to code changing instructions.

• Interior Handle Assembly: Make sure that the lever handle turns freely.

New Installation:1) Check the hand of your door

Viewed from the outside

door is left handed if the hinges are on the right.

Push button door lock (Model P-DL01 and

3) Fit latch support post Fit the Latch Support Post in the back of the exterior code Pad Assembly.Hole A for right hand hung door and Hole B for left hand hung door.

A B

2) Apply the templateSelect the desired position on thedoor. Fold the template along the dotted 60mm line and tape to the door.

• Mark and drill all six 10mm holes as shown on the template.

• Mark the central point on the "centre line of latch" on the edge of the door and drill a 25mm hole to a depth of 95mm for the latchbolt.

• Use a chisel to clear the line of 4 x10mm holes into a single slot.

• Insert the latchbolt into the the edge of the door and mark around the face plate.• Remove the latchbolt and cut a 3mm rebate so that the face plate fits flush with the edge of the door.

• Fit the latchbolt with 2 wood screws.(Ensure that the bevelled face of the latchbolt faces the door frame)

• Latchbolt: Check that the spring latch and move freely.

OUTSIDE

INSIDE

LEFT HAND RIGHT HAND(Code Pad side) your

1. 2. 3.

6. 8. 9. 10.

11. 13.

2. Interior Handle Assembly 1. Exterior Code Pad Assembly

3. Neoprene Seals. x 2

5. Spindles x 3 (only one is used) 4. Latchbolt (60mm standard)

6. Interior handle assembly �xing bolts(2 x 50mm) (2 x 36mm)

7. Wood Screws x 4. Use with Latchbolt and Strike plate

8. Latchbolt Support Post

9. Spare Colour Code Tumblers x 4

10. Tweezers 11. Strike Plate 12. Strike Box 13. Code Card

12.

7.

pre-set code here Record your factory

C Y

X

5

4

3

Z

0

9

8

2

1 6

7

4. 5.

x2 x2

14. Exterior Code Pad Fixing lugs x 2

14.

spindle hub

Pack Contents

Fitting Instructions

Issue No: 01-2012

Push Button Door Lock Fitting Instructions

The world’s favourite lock since 1843School Street, Willenhall, West Midlands WV13 3PWwww.yale.co.uk Tel: +44 (0) 1902 364647 E-mail: info@yale.co.uk

Tools Required

Cross Head Screwdriver

Drill Required Drill Bits: Ø10mm Ø25mm

suit the door thickness.

• Position the spindle centrally through the latch bolt hub to suit

spindle (75mm).For door thicknesses of 35-50mm use • For door thicknesses less than 35mm use the shorter

the longer spindle (85mm) or (100mm).

door handing as shown in the diagram above.

Viewed from the outside

SPINDLE SHOULD ENGAGE DOOR HUNG ON RIGHT

THE LATCH AS ABOVE SPINDLE SHOULD ENGAGE

THE LATCH AS ABOVE

DOOR HUNG ON LEFT

Three spindles are provided. Select the spindle length to

7) Positioning the spindle

6) Handing the interior handle assembly The Interior Handle Assembly is usually factory set for left hand door handing.(The handle will turn freely inan anticlockwise direction only).

To change for a right hand door:• Remove BLACK handling

screw from position A and relocate it in position B.

Check that the inside handle now turns freely in a anti-clockwise direction only.

Interior Handle Assembly

HANDING

(POSITION A) SCREWS

BLACK

(POSITION B)

direction and resists anticlockwise turning. Check that the outer knob now turns freely in a clockwise

To change for a right hand door:

and resist clockwise turning). in an anticlockwise direction (The outer knob will turn freely for left hand door handing.Assembly is usually factory setThe Exterior Code Pad

5) Handing the code pad

PIN HERE

HAND DOOR FOR LEFT

LOCATE HANDING

HANDING PIN

PIN

PLATE COVER

SCREWS

HANDING

BLUE

• Replace handing pin cover horizontally opposite. replace it in the hole

• Remove the handing pin and and handing pin cover plate.

• Remove the two BLUE screws

plate.

assembly

onto the door with the spindle in position ensuring that the latchbolt support post

engages the hole in the latchbolt.

• Screw both sides together using the fixing bolts top and door engaging the spindle in the handle hub. • Locate the Interior Handle Assembly on the inside of the

functions correctly and moves easily.

• Before final tightening of the fixing bolts make sure the lock is vertical. Test the mechanism to ensure that the lock

DO NOT overtighten the fixing screws - this may cause

BEFORE CLOSING THE DOOR. CHECK THAT THE CODE WORKS TO AVOID A LOCKOUT

distortion and lead to poor operation. IMPORTANT :

bottom.

less than 48mm use

(36mm). the shorter bolts

• For door thicknesses

• Hold the Exterior Code Pad Assembly

Assemblies.

Exterior Code Pad

• Fit the neoprence seals to both the

and Interior Handle

Select the fixing bolts to suit the door thickness. 8) Mounting the lock

LATCH STOP

STOPPER LATCH

and slide the

is now working. The hold open function up the handle.

hand, turn the handle

latch stopper to keep 90 degrees to the left

If your door is left

10) Push button lock with hold open function ( Model P-DL02 only )

3) Fit latchbolt support post Screw the Latchbolt Support Post in the back of the Exterior Code Pad Assembly. Hole A for left hand hung door and Hole B for right hand hung door.

A B

9) Fitting the strike plate

the latchbolt onto the door frame.

• Close the door against the door frame and transfer the centre of

• Position the strike plate on the door so that it fits against the flat of the latchbolt,with deadlatch pluger depressed(Fig. 1). • Close the door and mark the position of the strike plate on the door frame.

• Using the strike plate as a template,align it with the position marks in the door frame and mark the inner and outer edges of the strike plate on the door frame.

frame(Fig 2). • Cut a 1mm deep rebate so that the strike plate fits flush with the door

• Drill and chisel out the latchbolt hole to accommodate the strike box(Fig 3). • Fit the strike plate and strike box using only one wood screw at first to ensure that it is positioned accurately.

aperture freely and be held without excessive play. • The latchbolt only and not the deadlatch plunger should enter the

and check lock set for smooth operation. • When correctly positioned secure with the second wood screw

Fig. 3

"PLUNGER"

"LATCHBOLT"

Fig. 1 Fig. 2

7

C

Z

0

9

8

6

2 RED

square cut

square cut

Y

X

5

4

3

BLUE

1

correctly inserted.

procedure. Failure to do this throughout code changing held in the down position button must be depressed and Before Changing Codes The "C"

all be in line if codes are a guideline red or blue should code change instructions. As correctly. Please refer to codes are not re-inserted similar damage will occur if will damage the code module.

IMPORTANT:

4) Fit exterior code pad fixing lugs Screw the fixing lugs into the back of the Exterior Code Pad at the top and bottom.

Fig. 3

"PLUNGER"

"LATCHBOLT"

the latchbolt onto the jamb. • Close the door against the door frame and transfer the centre of

9) Fitting the strike plate

Fig. 1

• Position the strike plate on the door so that it fits against the flat of the latchbolt,with deadlatch pluger depressed(Fig. 1).• Close the door and mark the position of the strike plate on the door jamb.• Using the strike plate as a template,align it with the position marks in the jamb and mark the inner and outer edges of the strike plate on the jamb.

jamb(Fig 2).• Cut a 1mm deep rebate so that the strike plate fits flush with door

• Drill and chisel out the latchbolt hole to accommodate the latch bolt strike box(Fig 3).• Fit strike plate and strike box using only one wood screw at first to ensure that it is positioned accurately.

aperture freely and be hold without excessive play.• The latchbolt and not the deadlatch plunger should enter the

and check lock set for smooth operation.• When correctly positioned secure with the second wood screw

Fig. 2

Changing the code number

clearing tumbler and must not be removed.) position. (this is the code code tumbler in the "C" tumblers plus 1 neutral coloured "keyless" code tumblers and 8 BLUE coloured key active code

setting, there are 5 RED 3) From the factory code module components.

spilling the small code the code plate to avoid flat surface when removing to keep the lock body on a

Assembly. Take extra care the back of the Exterior Code Pad plate retaining screws from 2) Remove the 4 red code

CODEPLATE

1) Remove the lock from the door.

SCREWSPLATECODERED

6) Establish and write down your new code and insert the appropriate coloured tumbler next to the code numbers in the module. DO NOT LEAVE ANY TUMBLER POSITION EMPTY. With the spare tumblers provided in the screw pack you can reduce or increase your code to 4 or 6 digits.

safe place with the instructions and code. 10) Reinstall the lock and place the spare colour code tumblers in a

7) Replace the code plate and secure with the 4 red retaining

8) Check the code by pressing the "C" button followed by the

9) The knob should turn freely in both directions if not return to step 4 and confirm that the instructions have been fully followed.

code number.

screws. code module.

the code tumblers before re-inserting them into the 5) Note the different shapes of

using the tweezer supplied. one or more code tumblers "C" button held down, remove button code tumbler. With the

Never attempt to remove the "C"4) Push and hold the "C" button.

SQUARE CUT MUST ALWAYS FACE THE OUTSIDE OF THE

RED and BLUE code tumblers have the square cut low and high respectively. WHEN REPLACING CODE TUMBLERS THE

LOCK BODY.

BLUE

KEYLESS TUMBLER

BLUE

square cut

RED

RED KEY

cut square

TUMBLER

push button

square cut

outside outside number

7

C

Z

0

9

8

6

2 RED

square cut

square cut

Y

X

5

4

3

BLUE

1

procedure. Failure to do this throughout code changing held in the down position

button must be depressed and Before changing codes the "C"

code change instructions. correctly. Please refer to codes are not re-inserted Similar damage will occur if will damage the code module.

IMPORTANT:

7

C

Z

0

9

8

6

2 RED

square cut

square cut

Y

X

5

4

3

BLUE

1

procedure. Failure to do this throughout code changing held in the down position

button must be depressed and Before changing codes the "C"

code change instructions. correctly. Please refer to codes are not re-inserted Similar damage will occur if will damage the code module.

IMPORTANT: