Punj Lloyd in Defence Brochure 2013... · Conversion of civilian aircraft into aircraft for defence...
Transcript of Punj Lloyd in Defence Brochure 2013... · Conversion of civilian aircraft into aircraft for defence...
Project experience across 21 countries, a robust operational set up and a renowned international and national clientele, have set Punj Lloyd apart as a provider of turnkey complete services, ensuring timely delivery, world-class execution and uncompromised quality. The Group’s ability to take on the impossible, mobilise people & resources and exceed by international standards of execution have further established its credibility as a trusted and reliable partner globally.
Taking this delivery further, Punj Lloyd brings strong capabilities in Defence with
the aforesaid attributes deeply entrenched in its working. This is combined with
smart technology, innovation, security and intense pride at serving the nation’s
defence needs. The objective clearly is to develop genuine force multipliers that
will contribute to providing a decisive edge to the Indian Armed Forces and build
up a robust indigenous defence industrial base.
Oil & Gas Offshore, Onshore & Offshore Pipelines, Onshore Field Development, Tankage & Terminals
Process Refineries, Polymers & Petrochemicals, Chemicals
Power Thermal, Nuclear, Solar
Utilities Water & Sewage Treatment Facilities, Reservoirs, Centralised Utilities
Infrastructure Subway & Metro Systems, Airports, Highways & Expressways, Bridges, Flyovers & Interchanges, Tunnels & Caverns, Seaports & Terminals
Buildings Hospitality & Leisure, Commercial, Industrial, Institutional & Residential Complexes, Healthcare, Townships & Industrial Parks
Asset Management Asset Preservation & Maintenance
Defence Land Systems, Aviation, Electronics, Engineering Services
SPECTRUM OF BUSINESSES
THE GROUP A GLOBAL
CONGLOMERATE
OUR OBJECTIVE
Punj Lloyd strategically diversified into Defence & Aerospace and has established itself
as a credible player for defence equipment with focus on state of the art technology.
The Group has a multi pronged defence strategy with an objective to:
� Become a supplier of choice to the Indian armed forces
� Be a preferred partner for transfer of technology from global primes by setting up
manufacturing facilities in India
� Be an intrinsic part of the global defence equipment supply chain
� Undertake maintenance, repair and overhaul of defence equipment
� Work in partnership with global primes to meet offset requirements as per
the Indian Defence Procurement Procedure
LICENCES
� Guns, Rockets and Missile Artillery Systems and related equipment
� Electro optical systems, fire control systems, C4I systems and power packs associated
with armoured fighting vehicles
� Conversion of civilian aircraft into aircraft for defence application
� Precision manufacture of aero structures and dynamic components for aviation and
land system products
� Fabrication and manufacture of aero-structure, airframes and accessories using composites
� Manufacturing of small arms
Manufacture of Wheeled Armoured Personnel Carrier (APC)
We manufacture strategic high value components for export
A COMPANY WITHAN ENTREPRENEURIAL SPIRIT…
� Grown from
USD 3 million in 2001
to over USD 2 billion
in 2013
� Presence across
all key business
segments in the EPC
industry
� Presence in 21
countries with main
offices in India,
Singapore, Abu Dhabi
and UK
� Over 28,000
employees worldwide
One of the fastest growing groups in South East Asia, Middle East & India
AEROSPACE Punj Lloyd has the most comprehensive aerospace and aero
structure capabilities in the Indian private sector and is poised
to become India’s production
agency.
The Company holds licences
for manufacture of parts
and accessories for aircraft;
conversion of civilian aircraft into
aircraft for defence applications,
precision manufacture of
aero structures and dynamic
components for aviation, land
system product for defence
application; fabrication and
manufacture of aero-structures,
air frames and accessories using composites.
Apart from the licences held, Punj Lloyd has the capability for
Aerospace Design & Analysis through PL Engineering.
Punj Lloyd is also a major investor in Air Works, India’s leading
private general aviation and MRO Company. It is certified to
undertake up to D level checks on A320, B737 and ATRs, among
others. Air Works has also been contracted to undertake MRO
work on IAF VIP jets as well. This relationship allows Punj Lloyd
access to highly skilled manpower, specialised test equipment,
hangar space and access to an independent runway.
Additional hangar space is being created to take on aircraft
assembly line, should the opportunity arise.
LAND SYSTEMS
Punj Lloyd Group is amongst the
select few private companies that were
granted licences by the Government of
India for:
� Manufacture of guns, rockets, artillery
and missile systems.
� Manufacture of electro optical systems,
fire control systems, C3I systems &
power packs associated with armoured
fighting vehicles (Tanks & ICVs).
� Manufacture and assembly of anti tank/
anti material weapons to include hand
held rocket launchers and weapons of
calibre 12.7 mm and above.
� Design, development, manufacture,
assembly, overhaul and upgrade of
armoured fighting vehicles, other
armoured combat vehicles and
unmanned ground vehicles including
associated systems like turrets, turret
mounts and armaments.
� Assembly & manufacture of small arms.
The Group has agreements with leading
global primes for collaboration in Indian
programmes for a wide range of products
including artillery systems, air defence
gun systems, A-vehicle technology,
assault rifles and carbines.
Artillery, Air Defence Systems, Small Arms, Armoured Vehicles, Power Pack, Maintenance, Repair & Overhaul, Upgrade
Aero-structures, Precision Manufacturing, Modification & MRO of Aircraft
Design, Analysis & Simulation, Prototyping, Technical Publications, Embedded Systems,Ruggedised Hardware
Land Systems
Prime Contractor for
Part of the Global Supply Chain
Licensed Manufacturer of
MRO & Upgrades Offset Partner
Aerospace
Engineering Services & Electronics
FOCUSAREAS
Upgrade of the 130 mm gun to 155 mm/45 cal
Strategic Investor in Air Works
� General Aviation
Maintenance,
Air Works
� Air Livery is a
subsidiary for
aircraft painting
� Airline MRO
� Fleet Management
& Aircraft Charters
� Avionics
� FBO, Crew Sourcing
and Training
Punj Lloyd Aviation
� Licensed to modify
civilian aircraft for
defence applications
& manufacture of
aero components and
avionics
� Operating the Group’s
fleet of Gulfstream
aircraft
� Planned investments
in aircraft components
and avionics facility
PL Engineering
� Highly qualified,
experienced and
versatile engineers in
Gurgaon
� Regional offices in UK,
Singapore, Abu Dhabi
Manufacturing & Systems Integration Division, Gwalior
� State of the art, world
class manufacturing
facility on 65 acres
of land, capable
of machining,
fabrication & system
integration of
defence & aerospace
components
AEROSPACE INITIATIVES
CAPABILITY ACROSS THE VALUE CHAIN
Product Design and Development
Simulation and Analysis
Prototyping and Manufacturing
MROServices
Bangalore MRO-Strategic Investor in Air Works
GwaliorManufacturing and Systems Integration Division
GurgaonEngineering Services
ACCESS TO HANGARS AND RUNWAY NEAR BANGALORE THROUGH ITS ASSOCIATION - AIRWORKS
� Runway of 7,000 x 150 ft capable of handling
Airbus A330-200
� Present capabilities include line, base and
AOG support for ATR 42/72, Boeing 737 series
and Airbus 320 series (End 2009) aircraft
� Approved to service over 40 different types
of aircraft
AERO EURO ENGINEERING A JOINT VENTURE COMPANY OF PL ENGINEERING
� Structure & Design Analysis
� Multi Skills/ATA : Structure,
Mechanical Systems, Electrical
Systems, Cabin Interiors, DMU
Integration
� Build to take over big work
packages
� Upgrades/Retrofits
� Non specific work & Certification
� Embedded Electronics
� Quality & Programme
Management
� Concessions
� Technical Publications
� FAA 145/EASA 145 maintenance
organisation certification for Boeing/ATR
� Dedicated aircraft painting facility
� Assembly, retrofit and integration of
sub assemblies onto aircraft platforms
� Engine refurbishment and overhaul
� Component and accessory repairs
Punj Lloyd’s strategy is to establish itself as:
� Prime contractor to Indian armed forces for ‘Make India’ programmes
� Vendor to Indian DPSUs
� Tier 1 supplier to global defence electronics majors
� Partner of choice for global primes for transfer of technology
Punj Lloyd intends to set up world class facilities in collaboration with
suitable partners to develop and deliver:
� Communication & Network Solutions
� Tactical Communication Networks
� Battlefield Management Systems
� Surveillance Systems
� Sighting Systems
� Radar
� Avionics
� Sensors
� Ruggedised electronic equipment and parts
DEFENCE ELECTRONICS
AS 9100C Certified
MANUFACTURING AND SYSTEMS INTEGRATION DIVISION
MANUFACTURING & SYSTEMS INTEGRATION DIVISION
Punj Lloyd has set up top of the line fabrication and assembly facility for defence systems
in Gwalior on 65 acres of land, capable of machining, welding & fabrication of land system
components, assembly, integration and testing of weapons, maintenance and repair facility
for existing weapons of the Indian Army.
Plant & Machinery � 5 Axes Double Column Gantry Milling
Machine
� 5 Axes Floor Type Machining Centre
� 5 Axes Horizontal Machining Centre
� 5 Axes Mill Turn
� 4 Axes Turn Mill
� Water Jet Cutting Machine
� CAR Bottom Furnace
� TIG/MIG Welding
� Laboratory Equipment including CMM,
Micro Hardness Tester, Spectrometer etc.
Manufacturing Facility � Executing world class, lean
& flexible manufacturing
� AS 9100C Certified
� ERP Systems
� World class Test Laboratory
� Compliance to all mandatory
standards
� Management Systems
� Capability to handle exotic
metals and composites
Manufacturing Capabilities � Prototyping
� Heat Treatment
� Heavy Engineering & Fabrication
� Assembly and Integration
� Precision Machining
� Inspection & Testing
� Capable of being scaled to meet
Oil & Gas, Nuclear, Power -
sector requirements
� Spares and after sales support
Table Size
5 x 1.5 m
Rotary Table Diameter
1.6 m
Stroke
XYZ = 8 x 2 x 1 m
Quill Axes
700 mm
Table Size
8 x 3.5 m
Stroke
XYZ = 8 x 5.8 x 2.8 m
Table Size
3 x 2 m
Stroke
XYZ = 5 x 2.5 x 3.2 m
Quill Axes
700 mm
5 Axes Double Column Gantry Machining Center Colgar, Italy � X, Y & Z Axes Hydrostatic for High Accuracy
� Detachable 4+1 Head configuration
� X, Y & Z Axes Repeatability 3 µm
� C & A Axes Angular Accuracy ±4”
� Moving Cross Beam
� 15 T/m2 Load Carrying Capacity Table
� High Pressure through Spindle Coolant 70 Bar
� Auto Tool Changer
� Auto Head Changer
� Rapid Rates 20 m/min
� 5 Axes Machining of Titanium, Steel and
Aluminium Alloys
5 Axes Floor Type Machining Center PAMA, Italy � X, Y & Z Axes Hydrostatic for High Accuracy
� Detachable 4+1 Head configuration
� X, Y& Z Axes Repeatability 3 µm
� C & A Axes Angular Accuracy ±4”
� Through Spindle Retractable Quill
� NC Rotary Table adjacent to Floor Plate
� 2 T/m2 Load Carrying Capacity Table
� High Pressure through Spindle Coolant 70 Bar
� Auto Tool Changer
� Auto Head Changer
� 5 Axes Machining of Titanium, Steel and
Aluminium Alloys
5 Axes Horizontal Machining Center PAMA, Italy � X, Y & Z Axes Linear Roller for High Accuracy
� Detachable 4+1 Head configuration
� X, Y & Z Axes Repeatability 3 µm
� C & A Axes Angular Accuracy ±4”
� Through Spindle Retractable Quill
� NC Rotary Table with Auto Pallet Changer
(2 nos.)
� 8 T/m2 Load Carrying Capacity Table
� High Pressure through Spindle Coolant 70 Bar
� Auto Tool Changer
� Auto Head Changer
� Rapid Rates 20 m/min
� 5 Axes Machining of Titanium, Steel and
Aluminium Alloys
Stroke
6 x 3 m
Thickness = 160 mm
Table Size
Dia 1 m
Stroke
XYZ = 1.2 x 1.2 x 1 m
5 Axes Water Jet Cutting Flow, USA � 5 Axes Drilling, Taper Correction and
Composite Cutting
� 5 Axes Bevel Head
� 55 degree chamfer
� 360 degree rotation
� Accuracy: ±0.05/500 mm
� Repeatability: ±0.015 mm
� Max Air speed 25 m/min
� Max Cutting speed 25 m/min
� Sigma Nesting Software, compatible
with 5 Axes CAM Software
Stroke
XZ = 210 x 610 mm
Y = ±60 mm
Swing over Saddle
Dia 360 mm
4 Axes Turn Mill Center DMG, Germany � X, Y & Z Axes Linear Roller for High Accuracy
� X, Y& Z Axes Repeatability 3 µm
� C Axes Angular Accuracy ±5”
� Hydro-mechanical Programmable Tailstock
� High Pressure through Spindle Coolant 70 Bar
� Feed Rate of 6 m/min
� Machining of Titanium, Steel, Aluminium and
Composite
5 Axes Mill Turn Center Huron, France � X, Y & Z Axes Linear Roller for High Accuracy
� High Torque 5 Axes Machining Head
� Detachable Vertical Rotary Axes on Table
� X, Y & Z Axes Repeatability 3 µm
� C & A Axes Angular Accuracy ±3”
� NC Rotary Table with Auto Pallet Changer
(2 Nos.)
� 5 T/m2 Load Carrying Capacity Table
� High Pressure through Spindle Coolant 70 Bar
� Auto Tool Changer
� Auto Head Changer
� Rapid Rates 25 m/min
� 5 Axes Machining of Titanium, Steel,
Aluminium and Composite
� 5 Axes CAM Software
WELDING AND HEAT TREATMENT
CAR bottom furnace with a capacity of 10 T and operating temperature of 900° is installed.
Application: Stress relieving, normalising and annealing. TIG and MIG welding facilities also exist.
LAB TESTING EQUIPMENT
The laboratory has a CMM from Zeiss, Germany with a table size of 2.25 x 1.5 x 1 m and having
an accuracy of 1 micron. There is a profile projector having 100 x magnification. Argon gas
based Spectrometer, hardness tester and fully automatic microscope with image analyzer is also
existing in the Lab.
RESEARCH DEVELOPMENT AND TEST FACILITY
Further cementing the Group’s services is PL Engineering, a full spectrum design and
engineering company providing services in Energy, Product and Infrastructure sectors.
PL Engineering also provides consulting services in e-learning and embedded systems design.
By virtue of its past experience, PL Engineering has been able to evolve proven systems and
processes for need identification, transitioning, execution and delivery in a customer centric
manner. Its global delivery model helps to support customers during execution even from
remote locations. To enhance effectiveness in the off-shore delivery model, front-end offices in
US/Canada, Europe and Middle East have been established.
� Focus on value engineering to drive optimum project cost to clients
� Punj Lloyd Group’s wide experience in EPC/AEC domain
� Experienced talent availability with PL Engineering both in engineering as well as in
setting up successful offshore design centers.
� Adoption of proven process and people management practices
� Experience to work in global work share environment
� Focus on value engineering to drive optimum project cost to clients
� High quality project execution with off shore cost benefit
� Global presence in India, Asia Pacific, Europe
and Middle East
� Experience in understanding diverse cultures
while evolving
relationships
with clients
Design
� Layout, Modeling & Detailing (3D & 2D)
� Design Modifications
� Engineering Change Management
� Reverse Engineering
� Value Engineering
Specialised Services
� Welding Design
� Electrical Wire Harness
� Electronic HW Design
� PCB design, Digital, Analog and RF designs
� Microcontroller board designs
Analysis & Simulation
� Meshing & FE Modeling
� Modal Analysis
� Strength Analysis
� Dynamic Analysis
� Design Calculations
� Thermal Analysis
� CFD
� PCB Concept design,
Modeling & Simulation
Manufacturing & Testing
� Process Sheets for
� Components
� Assembly
� NC Code Generation
� Prototype Development
� Low Cost Sourcing
� Test Rig Design & Development
� DOE and FMEAs
PL Engineering offers Engineering and Design services for all disciplines under one roof. The company caters to Plant, Product &
Infrastructure sectors and has experience of working throughout the EPC, PLM & AEC life cycles.
A matrix organisation structure where each discipline is a center of excellence allows fostering of domain expertise, engineering
talent and practice development. The project teams are responsible for resource mapping, planning & control, financial
management and customer interface.
The company has capabilities to provide services during all the stages of the product life-cycle starting from concept design,
analysis and simulation, design and detailing, manufacturing upto after sales support. For defence related products and projects,
PL Engineering offers the following services:
Plant Design and Engineering Services
� Front End and Basic
Engineering
� Detailed Design and
Engineering
� 3D Plant Engineering
and Analysis
� CAD/IT Services
Product Design and Engineering Services
� Design Support
� Engineering Animations
� Analysis Support
� Manufacturing
Support
� Miscellaneous
Services
PL ENGINEERING
Technical Publication
� Electronic Spare Parts Catalogue
� Product Sales Kit
� Maintenance, Repair and Overhaul
Manual (MRO)
� e-Learning modules & Training Video
Development
� Product Assembly Sequence and
Process Manual
Miscellaneous
� Customised application development
� Configuration Management (PDM)
� Product Life Cycle Management (PLM)
� Customisation and Automation
� Template Creation and Part Libraries
Intelligent Airfield/Runway Surveillance and FOD (Foreign Object and Debris) Detection System
Punj Lloyd Ltd has a strategic tie up with Stratech
Systems Limited of Singapore for the iFERRET system.
iFerret is the world’s first intelligent Vision based
Foreign Object & Debris (FOD) Detection System
that provides real-time, automated FOD detection,
location and recording, at commercial airports and
military airbases.
Automated Surveillance for FOD
� Wide area scanning of FOD using
remotely placed electro-optic sensors
� Continuous surveillance of runway
� Automated, 24x7 all-weather
operations
� Operational at night without assisted
illumination
� Built-in redundancy for continuous
detection
iFERRET is more than FOD detection
� Only system that monitors beyond
the Runway
� Night Vision Capability
� Airside security and safety
Surveillance
� Airfield pavement condition
monitoring
� Runway wildlife Incursion
Monitoring
� Battle Damage Assessment (BDA)
Punj Lloyd Ltd will commission,
maintain and upgrade the system
and shall be the single point of contact
for the iFERRET system in India.
iFERRET, THE FUTURE OF AIRFIELD SAFETY AND SURVEILLANCE