BETTER PARTS BETTER PROFITS

PUNCHING MACHINES

RP & TP SERIES

DURMA

The Company

As a total supplier for sheet metal manufacturing with

almost 60 years of experience, Durma understands and

recognizes the challenges, requirements and expectations

of the industry.

We strive to satisfy the ever higher demands of our

customers by continuously improving our products and processes while researching

and implementing the latest of technologies.

In our three production plants with a total of 1.5 million square feet, we dedicate 1,000 employees to delivering high quality manufacturing solutions at the best performance-to-price ratio in the market.

From the innovations developed at the Research & Development Center to the technical support given by our worldwide distributors, we all have one common mission: to be your preferred partner.

headquarters i Bursa Turkey

R&D Center Baskoy factory

charlotte NC

DURMA

lengths[ 49" x 78" ] [ 49" x 100" ] [ 60” x 120” ]

tonnage22/33 Tons

turret punchesRP + TP Series

RP TP

Siemens 840Dsi CNC Control s sNetwork and Remote Diagnostics via Ethernet s sOil Cooler s sAutomatic Clamp Positioning s (RP9) sAlignment Tool s sBrush Table s sIndexable Multi-Tool Stations o sAuto Sheet X Asix Repositioning s sCAD/CAM Nesting Software o oWheel Programming Software o oTool Holders o o

featuresstandard

Indexable Multi-Tools3,6,8 and station indexable multi-tools reduce tool changes and increase flexibility. Programmable to .02° with no upper and lower mechanical connections provides perfect alignment of the upper and lower tool. Even defects or worn tools can be offset.

Programmable Sheet Clamps & Auto Sheet RepositioningTP9 + RP9 The position of the sheet clamps are automatically set by standard program information. Contact sensors automatically stop the machine if these sensors detect any movement of the sheet while it is clamped.

Flexible Turret ConceptsThick turret tooling concept is used with all stations bushed. It can be equipped with up to six indexable multi-tool stations (center). Station-to-station indexing is done in three seconds or less.

All dies are positioned below the table surface preventing marking of the sheet. Micro tags can be reduced to minimum for more precise parts.

standard features

Programmable Work ChuteTP6 TP9 RP9 A large (15.7 x 23.6) programmable work chute allows automatic discharge of parts into a parts container. This feature is available optionally on all other models.

Stress Relieved Bridge Frame ConstructionFinite element analysis is on high performance computers is used in the design process. The concept consists of two fully enclosed box fabrications that are welded put under high load and stress relieved. The result is reduced vibration and deflection under full loads providing greater part precision, reduced tool wear, and noise reduction.

Rotational HeadRP Series The full 360° programmable head achieves 40 revolution per minute. A harmonic zero backlash gear driven system provides accurate positioning and control.

High Quality Forming, Tapping & Wheel ApplicationsTP Series The variable dwell capability at the bottom of the stroke provides for high quality forming. Typical secondary operations for progressive forms, flanges, embossments, louvers, etc. can many times be eliminated. With roller wheel technology you are not limited to straight geometries but can produce curved and round configurations. Tapping is also possible.

automationTP SEries

Loading and unloading is easily integrated in to our Durma punching machines. These systems have many advantages which include but are not limited to reduced operator fatigue, increasted operator safety and increased production efficiency. Tower storage can also be added to further enhance production.

controlRP + TP Series

Siemens 840 Dsi Series CNC ControlDurma has chosen the very powerful Siemens 840 DsI CNC Control, which has been specially designed for punching. Some of the features are:

• Movable Control Cabinet • Ethernet and Network Communication Connections • UPS Electrical Component Surge Protection System • Internal Diagnostics w/Graphic Visualization • Online Help Messages • Telediagnostics via Modem (optional) • Automatic Optimization of Sheet Speed According to

Sheet Mass • Graphic Programming @ Machine Control • Sheet Layout & Automatic Calculation of Sheet Layout • Removable Software Key (office or machine programming)

CAD/CAM Nesting SoftwareOptionalAvailable as an option to increase productivity. Several features include:

• Automatic Contour Check and Correction • Automatic Punching • Supports Wire-Joints and Micro-Joints • Allows Predefined Shapes Placement• Full Common Cut Support • Turret Setup Customization • Sheet Reposition and Transformation • Auto-Indexing • Offers Special Tools Support • Automatic and Manual Clamp Avoidance

TP9 TP6 TP93 PT63 TPL93 TPL63 TP123

X Axis Range (± Reposition) 78° 78° 98° 98° 120° 120° 98°Y Axis Range 49° 49° 49° 49° 60° 60° 50°Indexable Multi Tools 0 0 3 3 3 3 3Automatic Repositionings 3Simultaneous Speed (IPM) 4,525 3,573 4,525 3,930 4,525 3,573 4,922SPM (.040” pitch / .040 Thich) 900 600 900 600 900 600 1,200SPM (1” Pitch / .040 Thick) 350 300 300 250 300 250 400Marking Speed 1,200 850 1,200 1,200 1,200 900 1,200Forming YesTapping No No Yes Yes Yes Yes YesWheel No No Yes Yes Yes Yes YesTurret Configuration 11A-10B-1C-2D 11A-11B-2C-1D 2B-1C Indexable 3D (3.5”) IndexablePositioning Accuracy ±0.004Repeat Accuracy ±0.002Programmable Sheet Clamps 2 2 3 3 3 3 3

tp seriesturret punches

RP6 RP9

X Axis Movement 78.7” + R 78.7” + RY Axis Movement with Multiple Tool 49.2” 49.2”Y Axis Movement with Single Tool 50.6” 50.6”Max Cutting Thickness 6 mm 6 mmAutomatic Repositioning Range 393.7” 393.7”Y Axis Speed 2 ipm 3 ipmX Axis Speed 3 ipm 3.8 ipmC Axis Index Speed 40 rpm 40 rpmLateral Speed Y + X 3 ipm 4.7 ipmMax Hit Rate (1mm pitch / 1mm thick) 600 hpm 850 hpmMax Hit Rate (25mm pitch / 1mm thick) 280 hpm 320 hpmMax Hit Rate: Marking 900 hpm 1,250 hpmPositioning Accuracy ±.004” ±.004”Max Weight of Sheet 220 lbs 265 lbsNumber of Clamps 2 2Clamp Holding Force 1,874 lbs 2,205 lbsMotor 15 kw 10kw

Rp seriesturret punches