Puncher Unit-BF1/ -BG1/ -BH1 Service Manual - Canon...

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4 3 2 1 Puncher Unit-BF1/ -BG1/ -BH1 Service Manual March 10, 2009 Revision 0

Transcript of Puncher Unit-BF1/ -BG1/ -BH1 Service Manual - Canon...

Page 1: Puncher Unit-BF1/ -BG1/ -BH1 Service Manual - Canon …downloads.canon.com/.../Puncher_Unit-BF1BG1BH1_SM_rev0_031009… · 2 2 2-2 2-2 Basic Configuration Functional Configuration

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Puncher Unit-BF1/ -BG1/ -BH1

Service Manual

March 10, 2009Revision 0

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ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

(C) CANON INC. 2007

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

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Explanation of SymbolsThe following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation

Check. Remove the claw.

Check visually. Insert the claw.

Check the noise. Use the bundled part.

Disconnect the connector. Push the part.

Connect the connector. Plug the power cable.

Remove the cable/wire from the cable guide or wire saddle.

Turn on the power.

Set the cable/wire to the cable guide or wire saddle.

Remove the screw.

Tighten the screw.

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

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ContentsSafety Precautions 0-1

Notes Before it Works Serving ---------------------------------------------0-2

Product Outline 1-1Features -------------------------------------------------------------------------1-2

High-accuracy Punch Mode ----------------------------------------------------- 1-2Compact Design ------------------------------------------------------------------- 1-2

Specifications ------------------------------------------------------------------1-3Names of Parts ----------------------------------------------------------------1-4

External View ----------------------------------------------------------------------- 1-4Cross Section ----------------------------------------------------------------------- 1-4

Technology 2-1Basic Configuration -----------------------------------------------------------2-2

Functional Configuration --------------------------------------------------------- 2-2Overview of Electrical Circuitry ------------------------------------------------- 2-2Component Configuration ------------------------------------------------------- 2-3Drive Configuration ---------------------------------------------------------------- 2-3Basic Operation Outline ---------------------------------------------------------- 2-4

Controls --------------------------------------------------------------------------2-5Overview ----------------------------------------------------------------------------- 2-5Construction of the Control System ------------------------------------------- 2-6Punch operation -------------------------------------------------------------------- 2-7Horizontal registration operation ----------------------------------------------- 2-8Servicing Work --------------------------------------------------------------------2-10

Parts Replacement and Cleaning Procedure 3-1

Removing this Equipment ---------------------------------------------------3-2

Removing from the finisher 3-2

Removing from the saddle finisher 3-5List of Parts ---------------------------------------------------------------------3-8

Motors -------------------------------------------------------------------------------- 3-8Sensors ------------------------------------------------------------------------------- 3-8PCBs ---------------------------------------------------------------------------------- 3-9

Installation 4-1Checking the Supplied Parts -----------------------------------------------4-2Installation Procedure --------------------------------------------------------4-3

When attaching to the finisher (without a saddle unit) 4-3

Attaching the Labels 4-8

Operation Check 4-9

When attaching to the saddle finisher 4-10

Attaching the Label 4-14

Operation Check

Appendix 5-1General Circuit Diagram -----------------------------------------------------5-2

General Circuit Diagram 5-2

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Safety PrecautionsNotes Before it Works Serving■

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Notes Before it Works Serving

Caution:When servicing, be sure to follow the specified procedure. Before starting the service work, be sure to turn off the host machine and finisher and unplug the finisher.

Caution:Never turn off the host machine or finisher during downloading. If you do so, this equipment may become inoperative.

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Product OutlineFeaturesSpecificationsNames of Parts

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Features

High-accuracy Punch ModeAllows setting of punch hole position accuracy by selecting a user mode (normal mode or high-accuracy mode).

Compact DesignInstallable in the finisher, requiring a small room.

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Specifications

Punching method Spinning punching (Sequential punch-ing)Paper weight 52 g/m2 to 256 g/m2Paper size <2 or 3 holes (Puncher Unit-BF1)>

A3, A4, 11" x 17", LGL*1, LTR, LTRR*1, EXEC*1: 2 holes only<2 or 4 holes (Puncher Unit-BG1)>A3, B4, A4, A4R, B5, B5R, 11" x 17", LGL, LTR, LTRR, EXEC, EXECR<4 holes (Puncher Unit-BH1)>A3, A4

Punched hole diameter 2 or 3 holes: 8.0 mm2 or 4 holes: 6.5 mm4 holes: 6.5 mm

Panch was te case capacity

2 or 3 holes: 4,500 sheets or more2 or 4 holes: 5,000 sheets or more4 holes: 5,000 sheets or more

Dimensions 95(W) x 715(D) x 392 (H) mmWeight Approx. 4 kgPower supply Powered from finisher

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Names of Parts

External View

Panch waste case

Punch slide motor

Punch motor

Jam operation lever

Punch cover

F-1-1F-1-1

Cross Section

Photosensor PCB

Panch waste case

Punch blade

Panch waste full detection PCB

LED PCB

Punch blade up/down support pinRack gear

Dies

F-1-2F-1-2

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TechnologyBasic ConfigurationControls

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Basic Configuration

Functional ConfigurationThis equipment mainly consists of a punch block, punch slide block, and punch waste case block.Punch block [1]

Makes punch holes at the rear end of paper.

Punch slide block [2]

Moves the punch block to the punching position (rear end of paper) according to the paper size.

Punch waste case b lock [3]

Collects the punch waste generated when punch holes are made at the rear end of paper.

MEMO:This equipment does not incorporate a microcomputer. It is controlled by the finisher controller PCB incorporated in the finisher.

1. Punch block

3. Panch waste case block 2. Punch slide block

F-2-1F-2-1

Overview of Electrical CircuitryElectric control of this equipment is performed by the finisher (finisher controller PCB) and puncher driver PCB.

Finishercontroller PCB

Motors

Sensors

Puncher driver PCB

Motor driver

F-2-2F-2-2

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Component ConfigurationSensor Layout

Only the optical sensors on the feed path are shown below.

Photosensor PCB(PT1, PT2, PT3, PT4, PT5)

LED PCB(LED1, LED2, LED3, LED4, LED5)

F-2-3F-2-3

Drive Configuration

M102

M101

M101: Punch slide motor M102: Punch motorF-2-4F-2-4

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Basic Operation OutlineThis equipment makes punch holes at the rear end of paper.This equipment is optionally available and installed in the feed path inside the finisher.The paper fed to the punch block stops at the punching position temporarily. After this, the rack gear is driven back and forth to move the punch blades vertically, making punch holes. These operations are controlled by the finisher controller PCB. Every part of the puncher is driven by the puncher driver PCB.

F-2-5F-2-5

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Controls

OverviewThis unit is located in the feed path inside the finisher and sequentially punches holes once the media stops. The media loaded from the host machine is fed by the inlet roller and feed roller of the finisher. When the trailing edge of the media reaches a prescribed location, the media is stopped for a moment and punched at the trailing edge. The name and role of motors and sensors used for punching are shown below.

Motor Function ReferencePunch slide motor (M101) Drives the punch slide unit. -Punch motor (M102) Drives the punch unit. -

Motor Function ReferenceHorizontal registration HP sensor (S101)

Detects the punch slide unit home position. -

Punch position sensor (S102) Detects the punch blade position. -Punch 2-/3-hole sensor (S103)

Detects the punch hole change. -

Punch HP sensor (S104) Detects the punch blade home position. -Punch motor clock sensor (S105)

Detects the punch motor clock. -

Inlet sensor (S106) Detects the feeding of media. -Punch waste full detection sensor (LED1, PT1(PCB2))

Detects when punch waste is full. -

Horizontal registration sensor (LED1 ~ LED5(PCB3)/PT1 ~ PT5(PCB4))

Detects the media far side edge position. -

Punch motor (M102)

Punch slide motor (M101)

Puncher driver PCB (PCB1)

Panch waste full detection PCB (PCB2)

LED PCB (PCB3)

Photosensor PCB (PCB4)

Inlet sensor (S106)

Punch HP sensor (S104)Punch position sensor (S102)

Punch 2-/3-hole sensor (S103)Horizontal registration HP sensor (S101)

Punch motor clock sensor (S105)

F-2-6F-2-6

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Construction of the Control SystemThe puncher unit consists of a die and hole puncher (punch blade).The punch blade is driven by the punch motor (M102). The punch motor (M102) drives the rack gear back and forth. This moves the punch blade up and down with the punch blade up/down support pin to perform punching. The home position of the punch blade is detected by Punch 2-/3-hole sensor (S103) and punch HP sensor (S104), and the lowering position of the punch blade is detected by the punch position sensor (S102). The punch motor (M102) is a DC motor. In order to accurately stop the punch motor (M102) at home position, the punch motor clock sensor (S105) counts the prescribed number of clocks and stops the punch motor. There is an inlet sensor (S106) at the entrance of the puncher unit to detect the leading and trailing edge of the media. The inlet media feed path of the puncher unit has 5 photo receiving transistors (photosensor PCB) on the upper side and five sets of LEDs (LED PCB) on the lower side to function as 5 sensors. These are horizontal registration sensor used to detect the media far side position to determine the position to punch holes. The punch motor, punch unit, and above sensors form the punch slide unit which moves back and forth according to the media size. The back and forth movement is driven by the punch slide motor (M101). The home position of the punch slide unit is detected by the horizontal registration HP sensor (S101). The punch slide motor (M101) is a 2 phase stepping motor. Punch motor and punch slide motor are driven by the puncher driver PCB with control signal from the finisher controller PCB. The punch waste generated by punching operation is collected in the punch waste case. The filling of punch waste is detected by a reflective type sensor (LED1/PT1 on punch waste full detection PCB).

Rack gear

Hole puncher (punch blade)

Hole puncher (punch blade)

Dies

Punch slide unit

Puncher base

F-2-7F-2-7

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Punch operationThe hole puncher is driven by the punch motor (M102). The home position of the hole puncher is detected by the punch position sensor (S102) and punch HP sensor (S104). Home position is reached when the two sensors both detect the sensor flag. Punch operation is performed by driving the rack gear back and forth with the punch motor (M102) and lifting the hole puncher through the punch lifter pin. The rack gear has sensor flags and the punch operation is detected by the combination of these sensor flags and 3 sensors (punch position sensor (S102), punch 2-/3-hole sensor (S103), and punch HP sensor (S104)).The items controlled by the combination of sensor flags and sensors are shown below.

If 2 hole type/2 hole type Puncher Unit-BF1/2 hole type Puncher Unit-BG1/Puncher Unit-BH1.Hole puncher condition Punch HP sensor

(S104)P u n c h p o s i t i o n sensor (S102)

Punch 2-/3-hole sensor (S103)

Home position (raised position)

Hole punching operation; 1 cycle

ON ON OFF

Lowered position

OFF OFF OFF

Raised position

ON OFF OFF

If 3 hole type Puncher Unit-BF1/4 hole type Puncher Unit-BG1. The rack gear of the puncher unit that punches two types of holes is driven back and forth from the home position in the range opposite to the above. Hole puncher condition Punch HP sensor

(S104)P u n c h p o s i t i o n sensor (S102)

Punch 2-/3-hole sensor (S103)

Home position (raised position)

Hole punching operation; 1 cycle

ON ON OFF

Lowered position

OFF ON ON

Raised position

ON OFF ON

Hole puncher (punch blade)

Punch blade up/down support pin

Dies

Rack gear

Sensor flag

S104

S102S103

F-2-8F-2-8

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Horizontal registration operationThe punch slide unit is driven by the punch slide motor (M101) to perform horizontal registration. The home position of the punch slide unit is detected by the horizontal registration HP sensor (S101). The punch slide unit detects the leading edge of the media with the inlet sensor (S106) and horizontal registration sensor (LED1 to 5 on the LED PCB, PT1 to 5 on the photosensor PCB) and moves to the trailing edge of the media according to the media size. The horizontal registration operation is as follows:

1) When the leading edge of the media is detected by the inlet sensor (S106) of the puncher unit, the punch slide motor (M101) starts to move the punch slide unit to the front side.

Punch slide unit

Paper delivery direction

Paper

Inlet sensor (S106)

F-2-9F-2-9

2) After the horizontal registration sensor (LED1 to 5, PT1 to 5) detects the far end of the media with the size signal sent from the host machine, the punch slide motor (M101) drives further to the front side prescribed position and stops the punch slide unit.

Horizontal registration sensor 1 (LED1, PT5); detects the edge A3 and A4 papers

Horizontal registration sensor 2 (LED2, PT4); detects the edge 279 mm × 432 mm (11 × 17) and LTR papersHorizontal registration sensor 3 (LED3, PT3); detects the edge B4 and B5 papers

Horizontal registration sensor 4 (LED4, PT2); detects the edge A4R, LTTR, and LGL papers

Horizontal registration sensor 2 (LED2, PT4); detects the edge B5R paper

F-2-10F-2-10

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3) Feeding of media is stopped when the inlet sensor (S106) detects the trailing edge of the media and the media is switched back and bumped to the stopper and registered. Then the punch motor (M102) is driven to punch the media.

Punch

4) When punching ends, the punch slide motor (M101) is reversed to return the punch slide unit to home position and stopped. 5) The punch slide unit returns to the home position after punching each sheet and repeats the above procedure even if the media is fed continuously.

F-2-11F-2-11

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Servicing WorkScheduled Servicing

Item Part name Expected service life

Qty Operation Reference

Periodically replaced parts

None

Consumable parts

None

Periodically serviced parts

None

UpgradeSince this equipment does not incorporate a CPU, upgrade is not required. Carry out upgrade on the finisher side.

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P a r t s R e p l a c e m e n t a n d C l e a n i n g Procedure

Removing this EquipmentList of Parts

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Removing this Equipment

Removing from the finisher

1) Open the finisher front door.

F-3-1F-3-1

2) Remove the finisher rear center cover with a flat head screwdriver.

F-3-2F-3-2

3) Remove 4 screws and remove the finisher rear cover.

x4

F-3-3F-3-3

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4) Remove the punch controller PCB connector (CN4) and remove the punch waste full sensor cable from the cable guide.

x1

x4

F-3-4F-3-4

5) Remove the 2 finisher controller PCB connectors (CN127, CN128). Remove the punch unit cable from 7 locations of the cable guide and remove the reuse band.

x2

x7

F-3-5F-3-5

6) Pull out the punch unit cable connector.

x1

F-3-6F-3-6

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7) Remove 1 screw and remove the punch unit securing pin.

x1

Note:

Hold the punch unit at the locations shown below.

Do not hold the motor gear.

••

F-3-8F-3-8F-3-7F-3-7

8) Remove the punch unit from the finisher.

F-3-9F-3-9

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Removing from the saddle finisher

1) Open the finisher front door.

F-3-10F-3-10

2) Remove 4 screws and remove the inner top cover.

x4

F-3-11F-3-11

3) Remove the finisher rear center cover with a flat head screwdriver.

F-3-12F-3-12

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4) Remove 4 screws and remove the finisher rear cover.

x4

F-3-13F-3-13

5) Remove the punch controller PCB connector (CN4) and remove the punch waste full sensor cable from the cable guide.

x1

x4

F-3-14F-3-14

6) Remove the 2 finisher controller PCB connectors (CN127, CN128). Remove the punch unit cable from 7 locations of the cable guide and remove the reuse band.

x2

x7

F-3-15F-3-15

7) Pull out the punch unit cable connector.

x1

F-3-16F-3-16

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8) Remove 1 screw and remove the punch unit lock pin.

x1

Note:

Hold the punch unit at the locations shown below.

The punch front cover is not attached when removing the punch unit from the saddle finisher, but the punch unit holding location is the same.

Do not hold the motor gear.

••

F-3-18F-3-18F-3-17F-3-17

9) Remove the punch unit from the finisher.

F-3-19F-3-19

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List of Parts

Motors

M102

M101

No. Parts name Parts number ReferenceM101 Punch slide motor FK2-8196 -M102 Punch motor FK2-8197 -

F-3-20F-3-20

Sensors

S106

S104S102

S103S101

S105

No. Parts name Parts number ReferenceS101 Hor izonta l reg is t ra t ion HP

sensorWG8-5823 -

S102 Punch position sensor WG8-5823 -S103 Punch 2-/3-hole sensor WG8-5823 -S104 Punch HP sensor WG8-5823 -S105 Punch motor clock sensor WG8-5823 -S106 Inlet sensor WG8-5854 -

F-3-21F-3-21

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PCBs

PCB1

PCB2

PCB3

PCB4

No. Parts name Parts number ReferencePCB1 Puncher driver PCB FM4-0310 -PCB2 Panch waste full detection PCB FM4-0311 -PCB3 LED PCB FM4-0312 -PCB4 Photosensor PCB FM4-0313 -

F-3-22F-3-22

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Installation

Checking the ContentsInstallation Procedure

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Checking the Supplied Parts- When attaching to the finisher (without a saddle unit)

[5]

[6][2]

[8]

[4]

[9]

[4]

[2]

[3]

[1]

[10]

[11]

F-4-1F-4-1

- When attaching to the saddle finisher

[5][7] [4]

[4][3]

[8]

[4]

[9]

[10]

[1] Punch opening retaining plate 1 pc.*1[2] Screw (Bind-head, M4 x 6) 3 pcs*1[3] Punched waste paper box fixing plate 1 pc.[4] Screw (TP, M3 x 6) 4 pcs*2[5] Punch unit 1 pc.[6] Punch unit fixing pin (for finisher) 1 pc*1[7] Punch unit fixing pin (for saddle finisher) 1 pc.[8] Punched waste paper full sensor unit 1 pc [9] Punched waste paper box 1 pc.[10] Label 1 1 pc.[11] Label 2 1 pc.

*1: These are not used when attaching this unit to the saddle finisher.*2: Only three screws are used when attaching this unit to the finisher.

F-4-2F-4-2

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4-3

Installation Procedure

When attaching to the finisher (without a saddle unit)

MEMO:The equipment is se-cured with packaging tapes and cushioning materials to protect it against vibration and shock during trans-portation. Remove all packaging tapes and cushioning materials before installing the equipment.When attaching to the saddle finisher, refer to B, “When at-taching to the saddle finisher”.

11) Open the front door of the finisher.

22) Remove two screws, and then remove the inner upper cover.

x2

33) Using a nipper, cut out the face cover of the waste paper box from the

inner upper cover.

44) Using a flat-blade screwdriver or the like, remove the rear middle

cover of the finisher.

F-4-3F-4-3 F-4-4F-4-4

F-4-5F-4-5F-4-6F-4-6

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4-4

55) Remove four screws, and then remove the finisher rear cover.

x4

66) Disconnect one connector, remove three screws, and remove the feed unit. (The feed unit/the three screws are no longer

required.)

x1 x3

77) Remove two screws, and then remove the magnet plate. (The magnet plate/the

two screws are no longer required.)

x2

F-4-7F-4-7F-4-8F-4-8

F-4-9F-4-9

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4-5

88) Using the two supplied screws (Bind-head, M4 x 6), install the included punch opening retaining plate.

x2

99) Install the harness guide of the supplied punched waste paper full sensor unit. Using the supplied screw (TP, M3 x 6), install the punched waste paper full sensor.

x2

x1

F-4-10F-4-10

F-4-11F-4-11

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4-6

1010) Using the supplied two screws (TP, M3 x 6), install the punched waste paper box fixing plate.

x2

CAUTION:

Hold the punch unit as shown below.

Do not hold the motor gear assembly.

1111) Attach the supplied punch unit to the finisher. Align the holes on the front side of the punch unit with the pins on the finisher.

F-4-12F-4-12

F-4-13F-4-13

F-4-14F-4-14

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4-7

1212) Install the supplied punch unit fixing pin, and then secure it with the sup-

plied screw (Bind-head, M4 x 6).

x1

1313) Connect the punch unit harness to the connector.

x1

1414) Lace the punch unit harness through seven cable guides, and then attach the re-use band. Connect the

punch unit connectors to the two connectors (CN127 and CN128) on the finisher controller PCB.

x2

x7

1515) Connect the punched waste paper full sensor harness

connector to the connector (CN4) on the punch controller PCB.

F-4-15F-4-15F-4-16F-4-16

F-4-17F-4-17F-4-18F-4-18

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4-8

1616) Install the finisher rear

cover using four screws.

1717)Install the finisher rear

middle cover.

1818) Install the inner upper

cover using two screws.

1919) Install the supplied punch waste paper box.

2020) The following parts will be no longer

needed once the puncher unit has been installed.

Two screws (RS-tight, M4 x 6)Magnet platePunch unit fixing pin (for saddle finisher)Three screws (TP, M3 x 6)Feed unit

•••••

Attaching the Labels 1

1) Raise the puncher unit. Affix the supplied labels at the positions shown below. - Peel the label from the separator on which "A" is printed, and then affix it to the cover in the finisher. - Affix the label printed in the user specified language under the puncher unit.

22) Close the front door of

the finisher.

F-4-19F-4-19

F-4-20F-4-20

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4-9

Operation CheckAfter completion of installation, punch holes by operating the console panel to check whether punch unit operates normally.

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4

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4-10

When attaching to the saddle finisher

MEMO:The equipment is secured with packaging tapes and cushioning materials to protect it against vibration and shock during trans-portation. Remove all packaging tapes and cushioning materials before installing the equipment.

11) Open the front door of the finisher.

22) Remove four screws, and then remove the inner upper cover.

x4

33) Using a nipper, cut out the face cover of the

waste paper box on the inner upper cover.

44) Using a flat-blade screwdriver or the like, remove the rear middle cover of

the finisher.

55) Remove four screws, and then remove the finisher rear cover.

x4

F-4-21F-4-21 F-4-22F-4-22

F-4-23F-4-23F-4-24F-4-24

F-4-25F-4-25

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4-11

66) Disconnect one connector, remove three screws, and remove the feed unit.(The feed unit/the three screws are no longer required.)

x1 x3

77) Draw out the saddle unit as far as possible.

88) Install the harness guide of the supplied punched waste paper full sensor unit. Using the supplied screw (TP, M3 x 6), install the punched waste paper full sensor.

x2

x1

F-4-26F-4-26F-4-27F-4-27

F-4-28F-4-28

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4-12

99) Using the supplied two screws (TP, M3 x 6), install the punched waste paper box fixing plate.

x2

1010) Install the saddle unit

at the original position.

CAUTION:

Hold the punch unit as shown below.

Do not hold the motor gear assembly.

••

1111) Remove the two scews, and then remove

the punch front cover.(The two screws/the punch front cover are no longer required.)

1212) Attach the supplied punch unit to the finisher. Align the holes on the front side of the punch unit with the pins

on the finisher.

F-4-29F-4-29

F-4-30F-4-30

F-4-31F-4-31F-4-32F-4-32

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1313) Install the supplied punch unit fixing pin, and then secure it with the suppied

screw (TP, M3 x 6).

x1

1414) Connect the punch unit harness to the connector.

x1

1515) Lace the punch unit harness through seven cable guides, and then attach the re-use band. Connect

the punch unit connectors to the two connectors (CN127 and CN128) on the finisher controller PCB.

x2

x7

1616) Connect the punched waste paper full sensor harness connector

to the connector (CN4) on the punch controller PCB.

\

F-4-33F-4-33

F-4-34F-4-34

F-4-35F-4-35 F-4-36F-4-36

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1717) Install the finisher rear

cover using four screws.

1818)Install the finisher rear

middle cover.

1919) Install the inner upper

cover using four screws.

2020) Install the punched waste paper box.

2121) The following parts will be no longer needed once the

puncher unit has been installed.

Punch opening retaining plateSix screws (Bind-head, M4 x 6)Punch unit fixing pin (for finisher)Label 1Three screws (TP, M3 x 6)Feed unitPunch front cover

•••••••

Attaching the Label 1

1) Install the punched waste paper box. 2

2) Close the front door of the finisher.

F-4-37F-4-37

F-4-38F-4-38

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5

AppendixGeneral Circuit Diagram■

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5-2

General Circuit Diagram

General Circuit Diagram

S - G N D

7

1

C N 0 0 4 1

1

1 9

P C H - C O N

8

5

C N 0 0 6 2

+ 5 V

3

- B *

2 1

+ 5 V

C N 1 0

1

D U S T _ P T R

1 2

1 7

4

1

6

2 6

C N 4

P C H - M - O N

C N 0 0 6 1

2 0

+ 5 V

1 6

1 3

2

3

S - G N D

1 1

2

1

P C H - M - C W

PT4

2 15

2

2

2

4

2

C N 1LED5

3

- A *C N 0 0 9 1

1

P C H - M - C C W

PT3

1

2

1

3

S - G N D

LED44

C N 1 2 8

R E G - M - C L K

2

1

5

_ D A

8

5

+ 5 V

LED3

3

+ 2 4 V 1

1

+ 2 4 V 3

C N 0 0 3 1

C N 2

- B

- A

3

2

9

6

81

3

R E G - M - C W

C N 0 0 6 3

P - G N D

S - G N D

C N 0 0 6 4

LED2

2

2

1

-

4

C N 8

P C H - R E G - U - H P - S E N

1 01 1

7

4

3

1 2

S - G N D

C N 9

1

1

P C H - F A N L

+ 5 V

C N 7

S - G N D

4

1

S - G N D

3

1 2

1

2

P C H - S E N

C N 0 0 7 1

P C H - D A C - C S

9

PT5

C N 3

_ A D

2

S - G N D

5

7

1 1

5

3

2

+ 5 V

2

4

1 3

6

1 0

C N 1 0 8 1 1

3

P C H - E 2 - D I

3

+ 5 V

3

+ 3 . 3 V

2

3

1

1

1 9

P C H - M - E N C - S E N

C N 6

2

1

1

3

6

1 4

+ 5 V

P C H - E 2 - C L K

1

7

6

D U S T _ L E D

4

C N 1 0 8 1

1 5

-

1 4

1

C N 5

2

C N 1 2 7

+ 5 VS - G N D

P C H - D A C - D O

6

3

P C H - E 2 - C S

1

LED1

2

PT2

2

7

2

PT1

1 5

S - G N D

3

1 8

4

P C H - E 2 - D O

C N 0 0 8 1

1 7

1

4

1 6

5

5

2

4

P C H - M - H P - S E N 1 8

6

3

4

3

9

C N 0 0 5 1

2 0

3

1 0

3

3

M101

M102

H O R I Z O N T A L R E G I S T R A T I O N H P S E NSOR

P U N C H S L I D E M O T O RP U N C H S L I D E M O T O RP U N C H S L I D E M O T O RP U N C H S L I D E M O T O R

P U N C H M O T O RP U N C H M O T O R

P U N C H P O S I T I O N S E N S O R

P U N C H 2 - / 3 - H O L E S E N S O R

P U N C H H P S E N S O R

P U N C H M O T O R C L O C K S E N S O R

I N L E T S E N S O RI N L E T S E N S O R

Horizontal registration HP sensor

S101

Punch slide motor

Panch waste full detection PCB

Puncher driver PCB

Inlet sensor

Punch motor

S106

LED PCB

Photosensor PCB

Punch position sensorS102

Punch 2-/3-hole sensorS103

Punch HP sensorS104

Punch motor clock sensorS105

Finisher controller PCB

F-5-1F-5-1