PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady...

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PumpTech Customer Education Bellevue Moses Lake Canby http://www.Pumptechnw.com

Transcript of PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady...

Page 1: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

PumpTech Customer Education

Bellevue Moses Lake Canby

http://www.Pumptechnw.com

Page 2: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

PumpTech Product Lines UL Listed

Packaged Systems

Page 3: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Two full time Mechanical Engineers Licensed in OR, WA & ID

SolidWorks & E-Drawings Viewer

AutoCad Compatible Drawings

All Systems UL QCZJ Listed

Designed to HI Standards

Page 4: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Manufacturing Facility Canby, OR

Page 5: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Installation, Maintenance & Repair 9 Full Time Service Technicians 3 Full Service Shops 6 Service Trucks 23 Ton Crane Truck 8 Ton Crane Truck 3 Ton Crane Truck 2 Ton Flatbed & Trailer 1 Ton Flatbed & Trailer

Page 6: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pipeline

[email protected]

Page 7: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump Ed 101

Joe Evans, Ph.D

http://www.PumpEd101.com

http://www.Pump-Zone.com

Velocity Head

Page 8: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Centrifugal Pump Dynamics

Discharge

Volute

Impeller

Suction

What Type of Energy is Added by the Impeller ?

Pump ED 101

Hint *

Dynamics

Centrifugal

Cutwater

Page 9: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

*

Dynamics

Centrifugal Force

It is defined as “center fleeing”

Page 10: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

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Dynamics

Centrifugal Force

When an object is traveling in a circle, it is actually moving in a straight line at any single point in time.

Instead it actually moves in the same direction it was traveling at the exact instant it is released.

Page 11: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

*

Dynamics

So, How Does It Work ?

1 Rotation of the impeller forces water from its entry point, at the eye, into its vanes.

2 Water moving through the vanes creates a partial vacuum at the eye allowing atmospheric, or some other outside pressure, to force more water into the eye.

3 As water travels through the vanes, it gains rotational velocity (kinetic energy) and reaches its maximum velocity just as it exits the vanes.

4 Upon exiting the vanes, water enters the volute where its kinetic energy of motion is transformed into pressure energy.

Page 12: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Linear versus Rotational Motion

Speed = d / t

Rotational Speed (w) = rotations / t

Linear Speed (v) ∝ radius (r) x w

Pump ED 101

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Dynamics

Page 13: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

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Dynamics

On the disc to the right there are two points, one at 6” from its center and one at 12”. The circle described at 6” has a circumference of 37.7” and the one at 12” a circumference of 75.4”.

12” 6”

Linear Velocity in a Rotational Frame of Reference

v = C x w

At a speed of one rotation per second a point 12” from the center will travel twice the distance of a point that is 6” from the center. Therefore its velocity is twice as great.

Page 14: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

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Dynamics

Water Energy

Water Can Possess Three Forms of Hydraulic Energy

Potential Energy – Due to Elevation

Kinetic Energy – Due to Velocity

Pressure Energy – Due to Weight (force)

These Three Forms of Energy Must Live In Harmony

Conservation of Energy

Page 15: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Conservation of Energy

50 PSI 50 PSI 48 PSI

100 GPM

Pump ED 101

Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

head, and elevation head. It also states that this sum will remain constant if there are no losses. Daniel Bernoulli 1700-1782

H = v + p + z = Constant

*

Dynamics

Page 16: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

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Dynamics

Energy = v + P + z = Constant

Daniel Bernoulli Hydrodynamica - 1738

Page 17: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

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Dynamics

Piezometer Measurement

Energy = v + P + z = Constant

Page 18: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

*

Dynamics

Piezometer & Pitot Tube Measurement

Energy = v + P + z = Constant

Page 19: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

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Dynamics

Energy = v + P + z = Constant

Page 20: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

What is the Total Head produced by a centrifugal pump?

Pump ED 101 Total Head

Total Dynamic Head

Page 21: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101 Total Head

Total Suction Head

hs = ± hgs + hvs ± Zs

Total Discharge Head

hd = hgd + hvd ± Zd

Total Dynamic Head

H = hd - hs

Total Dynamic Head

Where:

hg = gauge head

hv = velocity head

Z = gauge distance above or below datum

Where:

hd = discharge head

hs = suction head

Page 22: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Falling Body Equation V2 = 2gh

Pump ED 101 Total Head

Velocity Head

Velocity Head Equation h = V2 / 2g

At a Velocity of 8 ft/sec h = 1’

KE = 1/2mv2

What is the effect of velocity?

Page 23: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

The Performance Curve

Pump ED 101

BEP BEBOP

Page 24: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

3X4 End Suction - 650 GPM

Pump ED 101 Total Head

Pump Testing

hv = V2 / 2g

258.3 ’ 247.2 ’

Actual 3” Pressure = 112.4 PSI (259.6 ft) .

Actual 5” Pressure = 112.5 PSI (260 ft)

TDH Error 4.7%

TDH Error 0.6%

Velocity 3” = 28.2 ft/sec Velocity 5” = 10.4 ft/sec

3” Section hv = 12.4 ft 5” Section hv = 1.7 ft

Page 25: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

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Dynamics

Lift Station Pump

650 GPM @ 25’ (10.8 PSI)

4” Discharge Piping 10 ft

Gauge Reading at Valve Box = 6.6’ (2.8 PSI)

Corrected for Friction = 10.8’ (4.7 PSI)

Corrected for Elevation = 20.8’ (9 PSI)

Pump Testing

Corrected for Velocity Head (v = 16.4 ft/sec) = 25’ (10.8 PSI)

TDH Error Ignoring Velocity Head = 19%

Page 26: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

*

Dynamics

Page 27: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

*

Dynamics

Page 28: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

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Dynamics

Page 29: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

*

Dynamics

Page 30: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump ED 101

*

Dynamics

Page 31: PumpTech Customer Education · 2016-07-14 · Bernoulli’s theorem states that, during steady flow, the energy at any point in a conduit is the sum of the velocity head, pressure

Pump Ed 101

Joe Evans, Ph.D

http://www.PumpTechnw.com

http://www.PumpEd101.com

http://www.Pump-Zone.com

Velocity Head